SiC 添加相对 NiCr-Cr3C2 金属陶瓷涂层高温磨损性能的影响

本文利用超音速火焰喷涂技术 (HVOF), 在 G20 钢表面制备了三种不同 SiC 掺杂含量 (5wt.%、 10wt.%、 15wt.%) 的 NiCr-Cr3C2 金属陶瓷复合涂层, 并探究掺杂含量对涂层微观结构、 力学性能和摩擦学性能的影响。 利 用扫描电镜、 显微硬度计、 拉伸试验机对涂层的微观结构和力学性能进行了表征, 使用球盘式摩擦磨损机对三种 涂层在 400℃下的磨损性能进行了对比研究。 结果表明掺杂 5wt.%SiC 的复合涂层具有最好的力学性能, 其显微 硬度达到 812HV, 结合强度达到 71MPa。 但随着掺杂量的升高, 涂层的孔隙率增大, 涂层力学性能下降。 涂层 的抗高温磨损性能随着 SiC 掺杂量的增加先升高后降低再升高, 其中掺杂 15wt.%SiC 的复合涂层磨损率最低, 其 值为 1.053× 10-12m3/N·m。 在高温磨损环境中, 掺杂 15wt.%SiC 的复合涂层表面形成的 Cr2O3、 SiO2 等氧化物阻隔 了磨损表面之间的直接接触, 使涂层表现出优异的抗高温磨损性能。     

F92 阀芯件表面 HVOF 制备 NiCr-Cr3C2涂层高温摩擦磨损性能研究

采用超音速火焰喷涂技术 (HVOF) 在 F92 阀芯材料表面制备 NiCr-Cr3C2单层和 NiCr+NiCr-Cr 3C2双层涂层。通过扫描电镜(SEM)、X射线衍射仪(XRD)、维氏硬度计、高温摩擦试验机等探究了两类涂层的显微形貌、相结构、力学及高温摩擦学性能。结果表明：两种涂层成分均匀、结构致密。其中,单层涂层的表面硬度较低(810.19±22.74HV),且摩擦系数范围由低温的 0.4~0.9 到高温的 0.3~0.7,磨损率从 3.19×10 -6 mm3 /(N?m) 到 3.06×10 -5 mm3/(N?m),单层涂层在高温下 (630℃ ) 表现出更为优异的耐磨性能;双层涂层具有较高的表面硬度 (869.68±44.12 HV), 且摩擦系数受摩擦往复频率影响在0.4~0.8波动,磨损率维持在2.5×10 -5 mm 3 /(N?m)左右,受磨损频率因素影响较小,更能适用于频率频繁变换 (1 Hz~5 Hz) 的服役环境中。C 析出生成的 Cr7C3与高温氧化生成的 Cr 2O3之间的协同作用能够提高涂层的高温摩擦磨损性能,磨损机理分析表明：两种涂层的高温摩擦磨损形式相似,整个磨损过程由磨粒磨损、黏着磨损构成。     

超音速等离子喷涂的NiCr-Cr_3C_2粒子特性对涂层性能的影响

采用超音速等离子喷涂法在调质45钢表面制备NiCr-Cr3C2金属陶瓷涂层,利用Spray Watch系统对喷涂过程中NiCr-Cr3C2粒子的分布状态、温度及速度等特性进行短时短距离的监测;并通过改变喷涂距离来改变喷涂粒子的特性,研究粒子特性对涂层的孔隙率、硬度与摩擦性能的影响。结果表明,在喷涂距离为90~120mm范围内,粒子的速度与温度都相对较高,在喷涂距离为110mm时,粒子的最大速度达到530m/s,平均温度为2180℃。粒子温度过高或过低都不利于获得高质量涂层,但粒子速度越大,涂层质量越好。在喷涂距离为110mm时,由于粒子速度大(平均为452m/s)、温度适中(平均温度为2180℃),沉积的NiCr-Cr3C2涂层结构致密,显微缺陷较少,具有较高的显微硬度和较低的孔隙率,分别为986HV0.3和0.96%,并且摩擦性能较好,摩擦因数和磨损量都最小。     

低压等离子喷涂CoCrAlYTa-10%Al2O3涂层组织及性能研究

在SUS304钢基体上利用低压等离子喷涂（LPPS）技术制备CoCrAlYTa-10%Al2O3涂层,并通过扫描电子显微镜（SEM）、X射线衍射仪、显微硬度计对涂层的组织与性能进行了分析,研究了涂层的耐冲刷腐蚀以及抗高温氧化性能。结果表明：LPPS制备的CoCrAlYTa-10%Al2O3涂层结构致密,硬度高,涂层与基体结合良好,具有良好的抗冲刷腐蚀及抗高温氧化性能。     

超音速喷涂Cr3C2-25NiCr复合涂层的组织及电化学特性研究

采用超音速火焰喷涂(HVOF)设备在Q235钢表面制备了Cr3C2-25NiCr金属陶瓷涂层,对涂层的显微形貌、组织成分和机械性能进行了研究,结果表明:HVOF制备出的金属陶瓷涂层主要由NiCr、Cr3C2和Cr7C3相组成,涂层致密、硬度高,与基材的结合强度好。实验还测试了涂层和基材在0.5%H2SO4溶液中的腐蚀、电化学行为,阳极极化曲线测试结果显示出涂层在0.5%H2SO4溶液中具有很好的耐蚀性,通过SEM及所配能谱对基材和涂层腐蚀产物形貌和成分进行分析,发现涂层腐蚀主要发生粘结相NiCr合金处,而Ni、Cr氧化物阻止了腐蚀进一步发生,96h浸泡实验也证实了致密的金属陶瓷涂层对基材有很好的抗腐蚀保护作用。     

等离子喷涂纳米结构Cr2O3·5SiO2·3TiO2涂层性能研究

通过在Cr2O3中添加纳米级SiO2、TiO2粉末制备球形Cr2O3·5SiO2·3TiO2复合粉末,与纯Cr2O3粉末和Metco 136F粉末表面和剖面显微组织对比分析,通过XRD分析纳米添加粉末相组成.通过SEM和图像分析软件对等离子喷涂纳米Cr2O3·5SiO2·3TiO2复合粉末涂层显微组织和孔隙率进行研究,测量涂层显微硬度,结果表明纳米涂层具有更优异的致密度和表面硬度.     

机械合金化制备Al-Al2O3-ZrO2-Y2O3复合涂层及其性能研究

通过机械合金化在室温下于304不锈钢表面成功制得Al-Al2O3-ZrO2-Y2O3复合涂层。通过相关实验分析了复合涂层的组织形貌、显微硬度及高温氧化性能。结果表明:随着球磨时间的增加,涂层厚度先增加后减小;当球磨时间为8h时,涂层最为致密,平均厚度约为200μm;当球磨时间为14h时,涂层部分剥落,涂层厚度减小。涂层的显微硬度明显高于基体,且从表层到基体呈梯度下降,最高显微硬度值达HV0.1525,为基体硬度的2倍多。Al-Al2O3-ZrO2-Y2O3复合涂层的抗高温氧化性能良好。     

高速电弧喷涂FeAICrNi/Cr3C2复合涂层的组织及高温性能

使用高速电弧喷涂技术制备FeAlCrNi/Cr3C2复合涂层,采用Philips Quant 200扫描电镜、德国D8 Advance X射线衍射仪、日立H800扫描电镜、GM/CS-MS高温冲蚀磨损试验装置,以及其它多种检测设备,对涂层的显微组织、相结构、机械性能、高温冲蚀、腐蚀和磨损性能进行研究.结果表明,复合涂层具有相对较好的抗热震性能和较高的硬度,良好的高温冲蚀、磨损和抗腐蚀性能.涂层的结合方式为机械结合为主:涂层主要由扁平组织、小颗粒和细小的氧化物与分散相、以及不足2%的孔隙组成.涂层的相结构复杂,且存在一些平行相如(001)FeAl//(111)AlFe3C0.5.     

Mo-Y_2O_3阴极发射机理研究

采用热重分析、X射线衍射、扫描电镜及光电子能谱等方法对Mo Y2 O3阴极中钇的价态进行了研究 ,探讨了该阴极的发射机理。Y2 O3与Mo2 C在 1173K以上发生化学反应。Y2 O3与Mo2 C混合物经 1873K高温处理后 ,产物中含有两种价态的Y :Y0 和化合态的Y3 。Mo Y2 O3阴极的发射可用原子膜机理解释 ;在阴极工作过程中 ,Mo2 C将Y2 O3还原成单质钇 ,钇覆盖在钼基体表面 ,降低了基体钼的逸出功 ,促进了阴极的发射。     

超音速火焰喷涂制备 NiCr-Cr3C2 涂层 防固体颗粒冲蚀性能研究

用超音速火焰喷涂技术在 10Cr9Mo1VNb 耐热钢基体上制备了 NiCr-Cr3C2 耐冲蚀金属陶瓷涂层, 620℃下 用 Fe2O3 颗粒分别以 210 m/s 和 300 m/s 的速度对基体和涂层进行冲蚀实验; 利用金相显微镜、 显微硬度计、 扫 描电子显微镜、 激光显微系统研究了涂层的金相组织、 硬度、 冲蚀形貌及元素分布; 通过质量冲蚀率表征冲蚀 结果。 结果表明： 涂层组织致密, 碳化物颗粒分布均匀; 硬度范围在 760 HV~930 HV 之间。 210 m/s 冲蚀速度 下, NiCr-Cr3C2 涂层的冲蚀率仅为 0.1292%, 约为基体冲蚀的 1/6 ; 300 m/s 冲蚀速度 NiCr-Cr3C2 涂层冲蚀率为 3.3165%, 约为耐热钢基体冲蚀率的 1/2。 涂层表现出脆性材料和韧性材料混合冲蚀机制, 基体材料表现为典型 的韧性材料冲蚀机制。 采用超音速火焰喷涂工艺制备的 NiCr-Cr3C2 涂层表现出优异的防固体颗粒冲蚀性能。     

超音速等离子喷涂NiCr-Cr_3C_2涂层的组织结构与微动磨损性能

采用超音速等离子喷涂法在1045钢表面制备NiCr-Cr_3C_2涂层,分析涂层的微观结构及化学成分以及涂层的晶粒结构,利用MICROMET-6030显微硬度仪和Nano-test 600纳米压痕仪测定涂层的显微硬度与弹性模量,通过油润滑微动摩擦磨损试验测试涂层的微动磨损性能。结果表明,NiCr-Cr_3C_2涂层为明显的层状结构,具有单晶、纳米多晶与过渡区共存的复杂晶体学结构,显微硬度HV0.3高达998,约为基体材料硬度的3倍,弹性模量为224.6GPa;涂层的微动摩擦因数随载荷增大而减小,随温度升高而增大。喷涂层的抗微动摩擦磨损性能较基体优异,摩擦因数及体积磨损量分别比基体降低36.7%和55.6%。涂层的磨损机理以磨粒磨损和疲劳剥落为主。     

硼化钼基涂层的制备及耐磨抗蚀性能研究

针对连续热镀锌生产线中沉没辊、 轴套等零部件的腐蚀磨损问题, 采用造粒烧结制备了 MoB-Al2O3(MA) 复合陶瓷粉末 , 采用等离子喷涂工艺制备了 MA 复合陶瓷涂层, 测试了涂层的显微组织、 显微硬度及耐熔融锌液 腐蚀磨损性能。 结果表明, 涂层显微组织均匀, 显微硬度约 1300HV100。 采用细粒度粉末、 粘结底层和封孔工艺 制备的 MA 涂层具有更好的抗腐蚀磨损能力, 经腐蚀磨损试验后涂层保持完整, 没有发生明显的腐蚀磨损。     

Preparation and tribological performance of electrodeposited Ni-TiB2-Dy2O3 composite coatings

TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its per-formance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylanunonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the compos-ite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coat-ings were characterized by X-ray diffraction (XRD), inductively coupled plasma-atomic emission spectrometer (ICP-AES) and scanning electron microscopy (SEM) techniques. Ni-TiB2-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiB2-Dy2O3 composite coat-ings displayed the least friction coefficient among the three coatings. DY2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.     

Structure and Mechanical Properties of Ni-P-Nano Al2O3 Composite Coatings Synthesized by Electroless Plating

Ni-P-nano Al2O3 composite coatings were deposited by electroless plating,and their microstructures were observed by SEM（scanning electron microscope）.The microhardness and the wear resistance of the Ni-P-nano Al2O3 composite coatings were measured using microhardness tester and block-on-ring tribometer,respectively,and the comparison with those of Ni-P coatings or Ni-P-micro Al2O3 coating was given.The influences of aging temperature on their hardness and wear resistance were analyzed.The results showed that the nano Al2O3 particles were distributed uniformly in the Ni-P-Al2O3 coatings.Among three kinds of Ni-P based coatings,the hardness and wear resistance of Ni-P-nano Al2O3 coatings were largest,and the maximum values could be obtained at 400 ℃.This indicated that the precipitation of nano Al2O3 particles would improve the hardness and wear resistance of the Ni-P coatings.     

Preparation and performance of electrodeposited Ni-TiB₂-Sm₂O₃ composite coatings

Sm2O3 and TiB2 were used as codeposited particles in electrodeposition Ni-TiB2-Sm2O3 composite coatings to improve its performance. Ni-TiB2-Sm2O3 composite coatings were electrodeposited in the nickel sulfate,hexadecylpyridinium bromide and cetyltrimethylammonium bromide solution containing TiB2 and Sm2O3 particles. The content of codeposited Sm2O3 in the composite coating was controlled by changing the concentrations of Sm2O3 particles in the solution. The composite coatings were characterized with X-ray diffraction(XRD) and inductively coupled plasma-atomic emission spectrometer(ICP-AES) . The effects of Sm2O3 content on microhardness,wear weight loss and friction coefficient of composite coatings were investigated,respectively. The microhardness of the Ni-TiB2-Sm2O3 composite coatings was 19.35%,16.58%,2.03% higher than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The wear weight loss of the Ni-TiB2-Sm2O3 composite coatings was 7,2.33,1.22 times lower than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The friction coefficient of the Ni coating,Ni-Sm2O3,Ni-TiB2 and Ni-TiB2-Sm2O3 composite coatings were 0.712,0.649,0.850 and 0.788,respectively. The loading-bearing capacity and the wear-reducing effect of the Sm2O3 particles were closely related to the content of Sm2O3 particles in the composite coatings.     

Al2O3含量对Ni-W-Al2O3复合镀层性能的影响

采用直流电沉积技术在45#钢基体上制备Ni-W-Al2O3复合镀层,通过显微硬度计、摩擦磨损试验机、划痕仪等研究Al2O3颗粒含量对复合镀层的力学性能及摩擦磨损性能等的影响,并用SEM、XRD对复合镀层的表面断面形貌、物相结构进行分析.结果表明,Ni-W-Al2O3复合镀层为晶态结构,其耐磨性能明显优于Ni-W镀层,且随着Al2O3颗粒含量的增加,复合镀层的摩擦系数呈现出先减小后增大趋势.磨损形式主要表现为粘着磨损与磨粒磨损.复合镀层与基体之间结合牢固,结合力大小约为70~80 N.当Al2O3含量为5 g/L时,复合镀层的综合性能最优.     

Effects of Y2O3 on Thermal Shock of Al2O3／TiCN Composites

Advancedstructuralceramics ,suchasoxides ,nitridesandcarbides ,havebecomepreferredrefracto rymaterialsforaviation ,spaceflight ,energyandmet allurgybecauseoftheirchemicalstability ,creepresis tanceandhightemperaturestrength .Buttheyareaf fectedgreatlybyte…     

Investigation of three steps of hot corrosion process in Y_2O_3 stabilized ZrO_2 coatings including nano zones

Phase transformation of tetragonal ZrO2 to monoclinic phase and also increment of bond coat oxidation kinetic（TGO thickening） can substantially restrict the life time of thermal barrier coating systems（TBCs）. So, nanostructured and conventional Y2O3 stabilized ZrO2 coatings were evaluated in fused V2O5-Na2SO4 salts during thermal exposure in air. Microstructural characterization showed lower hot corrosion products（monoclinic zirconia, YVO4 crystals） formation and reduction of TGO thickness in thermal barrier coating system consisting of nanostructured Y2O3 stabilized ZrO2（YSZ） top coat. It was found that inhomogeneities, pores and micro-cracks played a principal role in the molten salts infiltration into the YSZ coating during three steps of hot corrosion process. In the nanostructured YSZ coating with tri-model structure, nano zones which surrounded by fully molten parts could fill the aforementioned defects and could act as barrier for the oxygen and corrosive molten salts penetration into the TBC.     

Influence of LaCl3 addition on microstructure and properties of nickel-electroplating coating

The influence of rare earth chloride LaCl3 ·7H2O addition on the microstructural features, phase structure, corrosion resistance and microhardness of nickel-electroplating was investigated. The Watts-type with different additive amounts of LaCl3·7H2O(0-1.2g/L) were used in the experiment. Surface morphologies of coatings were examined by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM) was used to measure the coatings’ grain size and the microstructure of coatings was detected by X-ray diffraction (XRD). Corrosive investigation was carried out in 3.5 wt.% NaCl solution. The microhardness values of the coatings with different amounts of LaCl 3·7H2O were measured, and the mechanism of the variation in microhardness was studied. Results showed that the addition of rare earth lanthanum refined the grain size and improved the surface consistency of the coatings, meanwhile the microhardness and corrosion property of coatings were improved and achieved a maximum with arround 1.0g/L LaCl 3·7H2O addition in electrolyte. The preferred growth orientation of lanthanum doped coating was crystal face (200), meanwhile the La2 Ni7 phase was detected in the nickel coating by XRD and this was due to the induced co-deposition of elements La and Ni. The reason maybe was that the special out-layer electronic structure of element La raised the polarization of Ni cathode deposition, accelerated the nucleation of Ni and reduced hydrogen evolution from cathode surface.