Effects of cutting intensity and stirring speed on syneresis and curd losses during cheese manufacture

Recombined whole milk was renneted under constant conditions of pH, temperature, and added calcium, and the gel was cut at a constant firmness. The effects of cutting and stirring on syneresis and curd losses to whey were investigated during cheese making using a factorial design with 3 cutting modes designed to provide 3 different cutting intensity levels (i.e., total cutting revolutions), 3 levels of stirring speed, and 3 replications. These cutting intensities and stirring speeds were selected to give a wide range of curd grain sizes and curd shattering, respectively. Both factors affected curd losses, and correct selection of these factors is important in the cheesemaking industry. Decreased cutting intensity and increased stirring speed significantly increased the losses of fines and fat from the curd to the whey. Cutting intensities and stirring speeds in this study did not show significant effects on curd moisture content over the course of syneresis. Levels of total solids, fines, and fat in whey were shown to change significantly during syneresis. It is believed that larger curd particles resulting from low cutting intensities coupled with faster stirring speeds resulted in a higher degree of curd shattering during stirring, which caused significant curd losses.     

Characterization of curd grain size and shape by 2-dimensional image analysis during the cheesemaking process in artisanal sheep dairies

The size and shape of curd grains are the most important parameters used by cheesemakers to decide when to end the cutting or stirring processes during cheesemaking. Thus, 2-dimensional image analysis was used to measure the characteristics of curd grains in commercial cheese productions carried out by artisanal sheep dairies. Dairies used different technical settings for cutting and stirring steps, causing differences in the size and shape of curd grains. A linear relationship between total revolutions used for cutting and stirring and curd particle size was established. However, particle size distributions after curd cutting and stirring were highly heterogeneous. Actual cheese yield was correlated with particle size and cutting revolutions, whereas curd grain shape and fat loss were associated with stirring conditions by a multivariate approach. Image analysis of the size and shape of curd grains gives useful information for determining characteristics related to cheese yield and quality and may contribute to improving and controlling the cheesemaking process in small artisanal dairies.     

Influence of protein concentration and coagulation temperature on rennet-induced gelation characteristics and curd microstructure

This study characterized the coagulation properties and defined the cutting window (CW; time between storage modulus values of 35 and 70 Pa) using rheometry for milk standardized to 4, 5, or 6% protein and set at 28, 32, or 36°C. Milks were standardized to a protein-to-fat ratio of approximately 1 by blending ultrafiltration retentate, skim milk, and whole milk. The internal curd microstructure for selected curd samples was analyzed with transmission electron microscopy and scanning electron microscopy. Lowering the coagulation temperature caused longer rennet coagulation time and time to reach storage modulus of 35 Pa, translating into a wider CW. It also led to a lower maximum curd-firming rate (MCFR) with lower firmness at 40 min at a given protein level. Increasing protein levels resulted in the opposite effect, although without an effect on rennet coagulation time at a given temperature. On coagulation at 28°C, milk with 5% protein resulted in a similar MCFR (～4 Pa/min) and CW (～8.25 min) compared with milk with 4% protein at 32°C, which reflects more standard conditions, whereas increasing milk to 6% protein resulted in more than doubling of the curd-firming rate (MCFR = 9.20 Pa/min) and a shorter CW (4.60 min). Gels set at 28°C had lower levels of rearrangement of protein network after 40 min compared with those set at 36°C. Protein levels, on the other hand, had no influence on the levels of protein network rearrangement, as indicated by loss tangent values. The internal structure of curd particles, as investigated by both scanning electron microscopy and transmission electron microscopy, appeared to have less cross-linking and smaller casein aggregates when coagulated at 28°C compared with 36°C, whereas varying protein levels did not show a marked effect on aggregate formation. Overall, this study showed a marked interactive effect between coagulation temperature and protein standardization of milk on coagulation properties, which subsequently requires adjustment of the CW during cheesemaking. Lowering of the coagulation temperature greatly altered the curd microstructure, with a tendency for less syneresis during cutting. Further research is required to quantify the changes in syneresis and in fat and protein losses to whey due to changes in the microstructure of curd particles arising from the different coagulation conditions applied to the protein-fortified milk.     

Kinetics of moisture loss during stirring of cheese curds produced from standardised milks of cows on pasture or indoor feeding systems

This study compared the in‐vat moisture loss kinetics under fixed cheesemaking conditions during 75 min of stirring of curds prepared from protein‐standardised milks produced from indoor cows fed total mixed ration (TMR), or outdoor cows fed grass only (GRA) or grass mixed with clover (CLO). Relative curd moisture as a function of time was fitted to different empirical equations, of which a logarithmic function gave the best fit to the experimental data. The moisture loss rate constant (k/min) was found to be similar for curds from protein‐standardised TMR, CLO and GRA milks, showing minimal feed‐induced variations in syneresis.     

Objective Measurements of the Process of Curd Formation during Rennet Treatment of Milks by the Hot Wire Method

A new thermal method for nondestructive, continuous and objective measurements of the progress of curd development was proposed to obtain much more uniform industrial cheese production. The temperature measurements of the electrically heated (direct electric current, 0.7A) platinum wire (0.1 mm^ø× 106 mm) immersed axially in the renneted whole milk (volume, 660L) adequately monitored the whole process of milk curd coagulation in the actual cheesemaking. In addition, the temperature of the hot wire referred to the initial temperature resulted in the kinematic viscosity of the coagulating milks.     

Influence of curd cutting programme and stirring speed on the prediction of syneresis indices in cheese-making using NIR light backscatter

An NIR reflectance sensor, with a large field of view and a fibre-optic connection to a spectrometer for measuring light backscatter at 980 nm, was used to monitor the syneresis process online during cheese-making with the goal of predicting syneresis indices (curd moisture content, yield of whey and fat losses to whey) over a range of curd cutting programmes and stirring speeds. A series of trials were carried out in an 11 L cheese vat using recombined whole milk. A factorial experimental design consisting of three curd stirring speeds and three cutting programmes, was undertaken. Milk was coagulated under constant conditions and the casein gel was cut when the elastic modulus reached 35 Pa. Among the syneresis indices investigated, the most accurate and most parsimonious multivariate model developed was for predicting yield of whey involving three terms, namely light backscatter, milk fat content and cutting intensity (R² = 0.83, SEy = 6.13 g/100 g), while the best simple model also predicted this syneresis index using the light backscatter alone (R² = 0.80, SEy = 6.53 g/100 g). In this model the main predictor was the light backscatter response from the NIR light back scatter sensor. The sensor also predicted curd moisture with a similar accuracy.     

Effect of rennet coagulation time on composition, yield, and quality of reduced-fat cheddar cheese

This study compared the effect of coagulum firmness at cutting on composition of 50% reduced-fat Cheddar cheese. Coagulum firmness was determined by subjective evaluation by the cheese maker. Three firmness levels were tested, and these corresponded to average times of coagulant addition to cutting the curd of 25, 48, and 65 min. A slow acid-producing culture was used, and ripening times were altered to give similar curd pH values throughout cheese making. A longer rennet coagulation time (firmer coagulum at cutting) resulted in an increase in cheese moisture as well as an increase in cheese yield. The percentages of fat recovered in the cheese decreased with increasing curd firmness. The percentage of nitrogen recovered in the cheese was similar among the treatments. The amount of whey collected from the curd after milling increased as the coagulum firmness at cutting increased. Higher moisture content and lower pH of cheese made from the firmer curd at cutting contributed to softer, smoother-bodied cheeses, but the Cheddar flavor intensity was not affected.     

Effects of milk composition, stir-out time, and pressing duration on curd moisture and yield

A study was undertaken to investigate the effects of milk composition (i.e., protein level and protein:fat ratio), stir-out time, and pressing duration on curd moisture and yield. Milks of varying protein levels and protein:fat ratios were renneted under normal commercial conditions in a pilot-scale cheese vat. During the syneresis phase of cheese making, curd was removed at differing times, and curd moisture and yield were monitored over a 22-h pressing period. Curd moisture after pressing decreased with longer stir-out time and pressing duration, and an interactive effect was observed of stir-out time and pressing duration on curd moisture and yield. Milk total solids were shown to affect curd moisture after pressing, which has implications for milk standardization; that is, it indicates a need to standardize on a milk solids basis as well as on a protein:fat basis. In this study, a decreased protein:fat ratio was associated with increased total solids in milk and resulted in decreased curd moisture and increased curd yield after pressing. The variation in total solids of the milk explains the apparent contradiction between decreased curd moisture and increased curd yield. This study points to a role for process analytic technology in minimizing variation in cheese characteristics through better control of cheesemilk composition, in-vat process monitoring (coagulation and syneresis), and post-vat moisture reduction (curd pressing). Increased control of curd composition at draining would facilitate increased control of the final cheese grade and quality.     

Effect of cutting time, temperature, and calcium on curd moisture, whey fat losses, and curd yield by response surface methodology

Response surface methodology was used to study the effect of temperature, cutting time, and calcium chloride addition level on curd moisture content, whey fat losses, and curd yield. Coagulation and syneresis were continuously monitored using 2 optical sensors detecting light backscatter. The effect of the factors on the sensors’ response was also examined. Retention of fat during cheese making was found to be a function of cutting time and temperature, whereas curd yield was found to be a function of those 2 factors and the level of calcium chloride addition. The main effect of temperature on curd moisture was to increase the rate at which whey was expelled. Temperature and calcium chloride addition level were also found to affect the light backscatter profile during coagulation whereas the light backscatter profile during syneresis was a function of temperature and cutting time. The results of this study suggest that there is an optimum firmness at which the gel should be cut to achieve maximum retention of fat and an optimum curd moisture content to maximize product yield and quality. It was determined that to maximize curd yield and quality, it is necessary to maximize firmness while avoiding rapid coarsening of the gel network and microsyneresis. These results could contribute to the optimization of the cheese-making process.     

Effects of gelation temperature on Mozzarella-type curd made from buffalo and cows' milk: 2. Curd yield, overall quality and casein fractions

The overall quality of Mozzarella-type curds made from buffalo and cows' milks were measured at gelation temperatures of 28, 34 and 39°C, and cutting times of 45, 60, 75 and 90min after chymosin addition. The curd yield and moisture content decreased with increasing gelation temperature, while whey fat losses increased. The effect of higher gelation temperature (39°C) was more pronounced in cows' milk than buffalo milk. This results in more fat losses and lower yields in both milk samples at a gelation temperature of 39°C. The minimum losses of fat and protein in rennet whey occurred at a gelation temperature of 34°C in both milk samples. The curd yield was higher in buffalo milk as compared to cows' milk. This is due to difference in total solids (fat and protein contents) of the two types of bovine milk. The different cutting times had a small effect on the yield and overall quality of curds made from both milk types. Curd moisture and loss tangent have a strong relationship with respect to effects of gelation temperature. Two different curd drainage methods (centrifugation and Buchner funnel filtration) were used to compare the final overall quality of Mozzarella-type curds made from both milk types. The α(s1) and β casein fractions were found to be in different proportions in the two milk types. The total- and casein bound-calcium were higher in buffalo milk than cows' milk. The total protein, casein and fat were also found to be higher in buffalo milk than cows' milk.     

Evaluation of on-line optical sensing techniques for monitoring curd moisture content and solids in whey during syneresis

This study focuses on the prediction ability of several optical sensing techniques, namely single wavelength (980 nm), broad spectrum and colour coordinates, for monitoring key syneresis indices during cheese manufacture. Three series of trials were undertaken in which milk gel was cut and stirred in an 11 L cheese vat. Three full factorial designs were employed with experimental variables consisting of: (i) three curd stirring speeds and three cutting programmes; (ii) three milk fat levels and three gel firmness levels at cutting; and (iii) two milk protein levels and three fat:protein ratio levels in the respective experiments. Models developed using the range of techniques investigated demonstrated that an on-line visible–NIR sensor was able to predict curd moisture content. However, the broad spectrum technique was the only one capable of predicting whey solids. The findings show that on-line sensing techniques can significantly improve the control of curd moisture content in cheese factories, across the range of experimental variables used in this study.     

The influence of milk pasteurization temperature and pH at curd milling on the composition, texture and maturation of reduced fat cheddar cheese

Reduced fat milks were pasteurized, for 15 s, at temperatures ranging from 72 to 88°C to give levels of whey protein denaturation varying from ˜ 3 to 35%. The milks were converted into reduced fat cheddar cheese (16–18% fat) in 500 litre cheese vats; the resultant cheese curds were milled at pH values of 5.75 and 5.35. Raising the milk pasteurization temperature resulted in impaired rennet coagulation properties, longer set-to-cut times during cheese manufacture, higher cheese moisture and moisture in the non-fat cheese substance, lower levels of protein and calcium and lower cheese firmness. Increasing the pH at curd milling from 5.35 to 5.75 affected cheese composition and firmness, during ripening, in a manner similar to that of increasing milk pasteurization temperature. Despite their effects on cheese composition and rheology, pasteurization temperature and pH at curd milling had little influence on proteolysis or on the grading scores awarded by commercial graders during ripening over 303 days .     

Suitability of the milk of native breeds of cows from low‐input farms for cheese production,including rennet curd texture

The cheesemaking suitability of the milk of native cow breeds [Polish Red (RP) and White‐Backed (BG)] raised on low‐input farms was assessed. The milk of Polish Holstein‐Friesian cows raised in an intensive system constituted the reference group. Chemical composition, pH, rennet coagulation time, fat dispersion and curd texture were determined. The cows on the low‐input farms produced over 40% less milk, but with higher (P ≤ 0.01) fat content, shorter coagulation time by over 2 min and lower (P ≤ 0.05) fat dispersion. The curds from this milk were significantly springier, more cohesive and harder. The best milk indices were obtained for the RP cows.     

Parmigiano Reggiano and Grana Padano cheese curd grains size and distribution by image analysis

Grain sizes (projected area and radius ratio) of 93 Parmigiano Reggiano and Grana Padano cheese curds from four dairies produced using different cutting procedures were measured by bi-dimensional image analysis. Curds were sampled at the end of cutting (fresh curd grains, FCG) and cooking (cooked curd grains, CCG). Mean and median areas of FCG particles were 2.72 and 1.53 mm², respectively. Curd grain shrinkage due to cooking to 54.6 °C ± 0.8 reduced the mean and median area values to 1.63 and 1.09 mm², respectively, with a mean area reduction ratio of 1.76 ± 0.43. Size distribution of the particles was not symmetric and the span value of the distribution of area values of FCG and CCG ranged from 2.6 to 5.8 and from 1.6 to 4.0, respectively. The measuring of cheese curd grains’ size and distribution with a simple method can become a key element to increase the uniformity of curd grains’ size, improving the coagulum cutting operation.     

Microstructure and Texture of Process Cheese,Milk Curds,and Caseinate Curds Containing Native or Boiled Soy Proteins

Scanning electron microscopy was used to examine the internal microstructure of process cheese, process cheese containing native soy protein, process cheese containing boiled soy protein, rennet coagulated milk curd, milk curd containing native soy protein, milk curd containing boiled soy protein, rennet coagulated caseinate curd, caseinate curd containing native soy protein, and caseinate curd containing boiled soy protein. Textural characteristics were determined with an Instron Food Testing System. Soy proteins caused the fine network microstructure of processed cheese to change to coarse porous structure. Hardness of cheese was lowered, but cohesiveness was increased by adding soy protein to process cheese. In milk curd, particles of soy protein were clustered in groups in micrographs. Cohesiveness of milk curd was lowered by native soy protein and even more by boiled soy protein. Hardness and springiness were lowered by boiled soy protein. Boiled soy protein was more extensively aggregated than was native soy protein. Soy proteins were not clearly distinguishable from casein in the micrograph of caseinate curds. Soy proteins reduced hardness and cohesiveness of caseinate curd but not as drastically as in milk curd.     

不同凝乳时间对Mozzarella干酪品质的影响

凝乳切割强度影响Mozzarella干酪品质,凝乳强度一般通过与之对应的平均凝乳时间(从添加酶到切割凝乳这段时间为凝乳时间)判断。本实验凝乳时间分别设定为30、40、50min,研究凝乳时间对Mozzarella干酪品质的影响。结果表明选用产酸较慢的发酵剂,更长的凝乳时间(切割时更硬的凝乳)导致了干酪中更多的水分含量和更高的干酪产量。同时干酪也具备了更柔软,更光滑均匀的质地。     

A method for the inline measurement of milk gel firmness using an optical sensor

At present, selection of cutting time during cheesemaking is made based on subjective methods, which has effects on product homogeneity and has prevented complete automation of cheesemaking. In this work, a new method for inline monitoring of curd firmness is presented. The method consisted of developing a model that correlates the backscatter ratio of near infrared light during milk coagulation with the rheological storage modulus. The model was developed through a factorial design with 2 factors: protein concentration (3.4 and 5.1%) and coagulation temperature (30 and 40°C). Each treatment was replicated 3 times; the model was calibrated with the first replicate and validated using the remaining 2 replicates. The coagulation process was simultaneously monitored using an optical sensor and small-amplitude oscillatory rheology. The model was calibrated and successfully validated at the different protein concentrations and coagulation temperatures studied, predicting the evolution of storage modulus during milk coagulation with coefficient of determination values >0.998 and standard error of prediction values <3.4 Pa. The results demonstrated that the proposed method allows inline monitoring of curd firming in cheesemaking and cutting the curd at a proper firmness to each type of cheese.     

Review of systems for monitoring curd setting during cheesemaking

This paper reviews the current state of development of various techniques for monitoring coagulum formation in cheesemaking, and the implications of recent research findings. The techniques, which have become available for on-line use on modern cheese vats include hot wire probes, vibrating probes and several types of optical probe. Recent research has focused on comparing the various techniques against a background of cheese manufacture from milk with seasonal variation. The findings indicate that on-line techniques can improve the consistency of coagulum at cutting in a modern cheese factory.     

Effects of gelation temperature on Mozzarella-type curd made from buffalo and cows’ milk. 1: Rheology and microstructure

The rheology and microstructure of Mozzarella-type curds made from buffalo and cows’ milk were measured at gelation temperatures of 28, 34 and 39 °C after chymosin addition. The maximum curd strength (G′) was obtained at a gelation temperature of 34 °C in both types of bovine milk. The viscoelasticity (tan δ) of both curds was increased with increasing gelation temperature. The rennet coagulation time was reduced with increase of gelation temperature in both types of milk. Frequency sweep data (0.1–10Hz was recorded 90 min after chymosin addition, and both milk samples showed characteristics of weak viscoelastic gel systems. When both milk samples were subjected to shear stress to break the curd system at constant shear rate, 95 min after chymosin addition, the maximum yield stress was obtained at the gelation temperatures of 34 °C and 28 °C in buffalo and cows’ curd respectively. The cryo-SEM and CLSM techniques were used to observe the microstructure of Mozzarella-type curd. The porosity was measured using image J software. The cryo-SEM and CLSM micrographs showed that minimum porosity was observed at the gelation temperature of 34 °C in both types of milk. Buffalo curd showed minimum porosity at similar gelation temperature when compared to cows’ curd. This may be due to higher protein concentration in buffalo milk.     

Pathway-based genome-wide association analysis of milk coagulation properties,curd firmness,cheese yield,and curd nutrient recovery in dairy cattle

It is becoming common to complement genome-wide association studies (GWAS) with gene-set enrichment analysis to deepen the understanding of the biological pathways affecting quantitative traits. Our objective was to conduct a gene ontology and pathway-based analysis to identify possible biological mechanisms involved in the regulation of bovine milk technological traits: coagulation properties, curd firmness modeling, individual cheese yield (CY), and milk nutrient recovery into the curd (REC) or whey loss traits. Results from 2 previous GWAS studies using 1,011 cows genotyped for 50k single nucleotide polymorphisms were used. Overall, the phenotypes analyzed consisted of 3 traditional milk coagulation property measures [RCT: rennet coagulation time defined as the time (min) from addition of enzyme to the beginning of coagulation; k₂₀: the interval (min) from RCT to the time at which a curd firmness of 20 mm is attained; a₃₀: a measure of the extent of curd firmness (mm) 30 min after coagulant addition], 6 curd firmness modeling traits [RCT_eq: RCT estimated through the CF equation (min); CF_P: potential asymptotic curd firmness (mm); k_CF: curd-firming rate constant (% × min^?1); k_SR: syneresis rate constant (% × min^?1); CF_max: maximum curd firmness (mm); and t_max: time to CF_max (min)], 3 individual CY-related traits expressing the weight of fresh curd (%CY_CURD), curd solids (%CY_SOLIDS), and curd moisture (%CY_WATER) as a percentage of weight of milk processed and 4 milk nutrient and energy recoveries in the curd (REC_FAT, REC_PROTEIN, REC_SOLIDS, and REC_ENERGY calculated as the % ratio between the nutrient in curd and the corresponding nutrient in processed milk), milk pH, and protein percentage. Each trait was analyzed separately. In total, 13,269 annotated genes were used in the analysis. The Gene Ontology and Kyoto Encyclopedia of Genes and Genomes pathway databases were queried for enrichment analyses. Overall, 21 Gene Ontology and 17 Kyoto Encyclopedia of Genes and Genomes categories were significantly associated (false discovery rate at 5%) with 7 traits (RCT, RCT_eq, k_CF, %CY_SOLIDS, REC_FAT, REC_SOLIDS, and REC_ENERGY), with some being in common between traits. The significantly enriched categories included calcium signaling pathway, salivary secretion, metabolic pathways, carbohydrate digestion and absorption, the tight junction and the phosphatidylinositol pathways, as well as pathways related to the bovine mammary gland health status, and contained a total of 150 genes spanning all chromosomes but 9, 20, and 27. This study provided new insights into the regulation of bovine milk coagulation and cheese ability that were not captured by the GWAS.