Effect of hypochlorite concentration on properties of posttreated outer‐skin ultrafiltration membranes spun from cellulose acetate/poly(vinyl pyrrolidone) blends

An outer‐skin hollow‐fiber ultrafiltration (UF) membrane was spun from a new dope solution containing cellulose acetate (CA)/poly(vinyl pyrrolidone) (PVP 360K)/N‐methyl‐2‐pyrrolidone (NMP)/water using a wet‐spinning technique. The as‐spun fibers were posttreated with a hypochlorite solution over a range of concentrations for a fixed period of 24 h. The experimental results showed that the pure water flux of the treated membrane increased with increasing hypochlorite concentration. The treated membrane experienced an increased fouling tendency with increasing hypochlorite concentration because the hydrophilicity of the treated membrane decreased as a result of the removal of PVP contents in the membrane matrix after hypochlorite treatment. SEM images revealed that the membrane had an outer dense skin, a porous inner surface, and a spongelike structure, which confirmed that addition of PVP favored the suppression of macrovoids in the membrane. The membrane pore size could be significantly increased when the hypochlorite concentration reached 200 mg/L. It was concluded that hypochlorite treatment provided an additional option to easily alter the pore size of UF membranes. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 227–231, 2005     

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes prepared from PVDF‐co‐HFP/PEG‐600Mw/DMAC solution for membrane distillation

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes were prepared by using the phase inversion method. The effect of polyethylene glycol (PEG‐600Mw) with different concentrations (i.e., 0, 5, 7, 10, 12, 15, 18, and 20 wt %) as a pore former on the preparation and characterization of PVDF‐co‐HFP hollow fibers was investigated. The hollow fiber membranes were characterized using scanning electron microscopy, atomic force microscopy, and porosity measurement. It was found that there is no significant effect of the PEG concentration on the dimensions of the hollow fibers, whereas the porosity of the hollow fibers increases with increase of PEG concentration. The cross‐sectional structure changed from a sponge‐like structure of the hollow fiber prepared from pure PVDF‐co‐HFP to a finger‐like structure with small sponge‐like layer in the middle of the cross section with increase of PEG concentration. A remarkable undescribed shape of the nodules with different sizes in the outer surfaces, which are denoted as “twisted rope nodules,” was observed. The mean surface roughness of the hollow fiber membranes decreased with an increase of PEG concentration in the polymer solution. The mean pore size of the hollow fibers gradually increased from 99.12 to 368.91 nm with increase of PEG concentration in polymer solution. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of polyethylene glycol molecular weights and concentrations on polyethersulfone hollow fiber ultrafiltration membranes

Polyethersulfone (PES) hollow‐fiber membranes were fabricated using poly(ethyleneglycol) (PEG) with different molecular weights (MW = PEG200, PEG600, PEG2000, PEG6000, and PEG10000) and poly(vinyl pyrrolidone) PVP40000 as additives and N‐methyl‐2‐pyrrolidone (NMP) as a solvent. Asymmetric hollow‐fiber membranes were spun by a wet phase‐inversion method from 25 wt % solids of 20 : 5 : 75 (weight ratio) PES/PEG/NMP or 18 : 7 : 75 of PES/(PEG600 + PVP40000)/NMP solutions, whereas both the bore fluid and the external coagulant were water. Effects of PEG molecular weights and PEG600 concentrations in the dope solution on separation properties, morphology, and mechanical properties of PES hollow‐fiber membranes were investigated. The membrane structures of PES hollow‐fiber membranes including cross section, external surface, and internal surface were characterized by scanning electron microscopy and the mechanical properties of PES hollow‐fiber membranes were discussed. Bovine serum albumin (BSA, MW 67,000), chicken egg albumin (CEA, MW 45,000), and lysozyme (MW 14,400) were used for the measurement of rejection. It was found that with an increase of PEG molecular weights from 200 to 10,000 in the dope solution, membrane structures were changed from double‐layer fingerlike structure to voids in the shape of spheres or ellipsoids; moreover, there were crack phenomena on the internal surfaces and external surfaces of PES hollow‐fiber membranes, pure water permeation fluxes increased from 22.0 to 64.0 L m^?2 h^?1 bar^?1, rejections of three protein for PES/PEG hollow‐fiber membranes were not significant, and changes in mechanical properties were decreased. Besides, with a decrease of PEG600 concentrations in the dope solution, permeation flux and elongation at break decreased, whereas the addition of PVP40000 in the dope solution resulted in more smooth surfaces (internal or external) of PES/(PEG600 + PVP40000) hollow‐fiber membranes than those of PES/PEG hollow‐fiber membranes. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3398–3407, 2004     

Effect of the preparation conditions on the morphology and performance of poly(imide) hollow fiber membranes

Poly(imide) (PI) hollow fiber membranes were prepared by using classical phase inversion process. Effects of different external coagulation bath temperatures (ECBT) and various bore flow rates (BFR) on the morphology and separation performance of the membranes were studied. Cross‐section, inner and outer structures were characterized by using scanning electron microscope and atomic force microscopy (AFM). Mean pore size, pore size distribution, and mean roughness of the PI hollow fibers surfaces were estimated by AFM. It was found that the hollow fibers morphology composed of sponge‐like and finger‐like structures with different ECBT and BFR. A circular shape of the nodules with different sizes was observed in the outer surface of the PI hollow fibers. Mean pore size of the outer surface increases with increasing ECBT and BFR. The important result observed in this study is that the ECBT clearly has the largest effect on hollow fiber PI membrane roughness compared with the BFR. Pure water permeability of the PI hollow fibers was improved with increase of ECBT and BFR. The solute rejection (R%) was reduced when the ECBT and BFR was increased. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40428.     

Poly(vinyl chloride) hollow‐fiber membranes for ultrafiltration applications: Effects of the internal coagulant composition

Poly(vinyl chloride) (PVC) hollow‐fiber membranes were spun by a dry/wet phase‐inversion technique from dopes containing 15 wt % PVC to achieve membranes with different pore sizes for ultrafiltration (UF) applications. The effects of the N,N‐dimethylacetamide (DMAc) concentration in the internal coagulant on the structural morphology, separation performance, and mechanical properties of the produced PVC hollow fibers were investigated. The PVC membranes were characterized by scanning electron microscopy, average pore size, pore size distribution, void volume fraction measurements, and solubility parameter difference. Moreover, the UF experiments were conducted with pure water and aqueous solutions of poly(vinyl pyrrolidone) as feeds. The mechanical properties of the PVC hollow‐fiber membranes were discussed in terms of the tensile strength and Young's modulus. It was found that the PVC membrane morphology changed from thin, fingerlike macrovoids at the inner edge to fully spongelike structure with DMAc concentration in the internal coagulant. The effective pores showed a wide distribution, between 0.2 and 1.1 μm, for the membranes prepared with H₂O as the internal coagulant and a narrow distribution, between 0.114 and 0.135 μm, with 50 wt % DMAc. The results illustrate that the difference in the membrane performances was dependent on the DMAc concentration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Hydrophilic modification of poly(vinylidene fluoride) membrane with poly(vinyl pyrrolidone) via a cross‐linking reaction

A highly hydrophilic hollow fiber poly(vinylidene fluoride) (PVDF) membrane [PVDF‐cl‐poly(vinyl pyrrolidone) (PVP) membrane] was prepared by a cross‐linking reaction with the hydrophilic PVP, which was immobilized firmly on the outer surface and cross‐section of the PVDF hollow fiber membrane via a simple immersion process. The cross‐linking between PVDF and PVP was firstly verified via nuclear magnetic resonance measurement on PVP solution after cross‐linking. The hydrophilic stability of the modified PVDF membrane was evaluated by measuring the pure water flux after different times of immersion and drying. The anti‐fouling properties were estimated by cyclic filtration of protein solution. When the cross‐linking time was as long as 6 hr and the PVP content reached 5 wt %, the pure water flux (J_v) was constant as ～ 600 L m^?2 hr^?1. The hydrophilicity of the PVDF‐cl‐PVP membrane was significantly enhanced and exhibited a good stability. The PVDF‐cl‐PVP membrane showed an excellent anti‐protein‐fouling performance during the cyclic filtration of bovine serum albumin solution. Therefore, a highly hydrophilic and anti‐protein‐fouling PVDF hollow fiber membrane with a long‐term stability can be prepared by a simple and economical cross‐linking process with PVP. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Hollow Fiber Ultrafiltration Membranes from Poly(Vinyl Chloride): Preparation,Morphologies, and Properties

Hollow fiber poly(vinyl chloride) membranes were prepared by using the dry/wet spinning method. Cross-section, internal, and external surfaces of the hollow fibers structure were studied by SEM. The pore size and pore size distribution of the hollow fibers were measured by a PMI capillary flow porometer. UF experiments of pure water and aqueous solution of PVP K-90 were carried out. The effect of the PVC concentration on the hollow fibers mechanical properties was also investigated. It was found that the PVC fibers cross-sectional structure was affected by the polymer concentration in the dope solution. In particular, reduction of macrovoids size was observed when increasing PVC concentration from 15 to 19 wt%. The pore size distribution of the PVC hollow fibers was controlled by adjusting the PVC concentration. Indeed, an increase of PVC concentration up to 19 wt% leads to fibers with sharp pore size distribution (the 99% of pores is about 0.15 µm).The pure water permeation flux decreased from 162 to 128 (l/m² · h · bar), while the solute separation performance increased from 82 to 97.5%, when increasing the PVC concentration. The elongation at break, the tensile strength, and the Young's modulus of the PVC hollow fibers were improved with PVC concentration in dope solution.     

Preparation of poly(ether sulfone) hollow fiber UF membrane for removal of NOM

In this study, a high performance poly(ether sulfone) (PES) hollow fiber ultrafiltration (UF) membrane has been prepared for removal of natural organic matter (NOM). The membrane was spun from a dope solution containing PES/poly (vinyl pyrrolidone) (PVP 40K)/N‐methyl‐2‐pyrrolidone (NMP) by using a wet‐spinning process. Characterization of the membrane in terms of pure water flux, molecule weight cut‐off (MWCO), and retention for a model humic acid (HA) were conducted, and the fouling resistance was analyzed. The experimental results showed that the membrane had a pure water permeability of 20 × 10^?5 L m^?2 h^?1 Pa^?1 and a nominal MWCO of 6000 Da. The results also showed that the membrane retention for humic acid was over 97% and both productivity and selectivity for HA increased with increasing feed velocity. The PES membrane in this study exhibited a much lower fouling tendency than the commercial polysulfone membrane. SEM images revealed that the membrane had an outer dense skin and a porous inner surface. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 430–435, 2006     

Preparation of poly(vinyl chloride) (PVC) ultrafiltration membranes from PVC/additive/solvent and application of UF membranes as substrate for fabrication of reverse osmosis membranes

Ultrafiltration (UF) membranes were prepared from poly(vinyl chloride) (PVC) as main polymer, poly(vinyl pyrrolidone) (PVP) as additive, and 1‐methyl‐2‐pyrrolidone (NMP) as solvent using Design Expert software for designing the experiments. The membranes were characterized by SEM, contact angle measurement, and atomic force microscopy. The performance of UF membranes was evaluated by pure water flux (PWF) and blue indigo dye particle rejection. In addition, the molecular weight cutoff of UF membranes was determined by poly(ethylene glycol) (PEG) rejection. The UF membranes were used as substrates for fabrication of polyamide thin film composite (TFC) reverse osmosis (RO) membranes. The results showed that the model had high reliability for prediction of PWF of UF membranes. Also, increment in PVC concentration caused reduction of PWF. Moreover, at constant PVC concentration and if the concentrations of PVC was lower than 10 wt %, the PWF reduced by increasing the concentration of PVP. However, at PVC concentration higher than 11 wt %, increment in PVP concentration showed increment and reduction of PWF. The PEG rejection results showed that the prepared membranes had UF membranes properties. Finally, the NaCl rejection tests of RO membranes by PVC as substrates indicated that the performance of RO membranes were lower than commercial membranes. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46267.     

Engineering design of outer‐selective tribore hollow fiber membranes for forward osmosis and oil‐water separation

Outer‐selective thin‐film composite (TFC) hollow fiber membranes offer advantages like less fiber blockage in the feed stream and high packing density for industrial applications. However, outer‐selective TFC hollow fiber membranes are rarely commercially available due to the lack of effective ways to remove residual reactants from fiber's outer surface during interfacial polymerization and form a defect‐free polyamide film. A new simplified method to fabricate outer‐selective TFC membranes on tribore hollow fiber substrates is reported. Mechanically robust tribore hollow fiber substrates containing three circular‐sector channels were first prepared by spinning a P84/ethylene glycol mixed dope solution with delayed demixing at the fiber lumen. The thin wall tribore hollow fibers have a large pure water permeability up to 300 L m^?2 h^?1 bar^?1. Outer‐selective TFC tribore hollow fiber membranes were then fabricated by interfacial polymerization with the aid of vacuum sucking to ensure the TFC layer well‐attached to the substrate. Under forward osmosis studies, the TFC tribore hollow fiber membrane exhibits a good water flux and a small flux difference between active‐to‐draw (i.e., the active layer facing the draw solution) and active‐to‐feed (i.e., the active layer facing the feed solution) modes due to the small internal concentration polarization. A hyperbranched polyglycerol was further grafted on top of the newly developed TFC tribore hollow fiber membranes for oily wastewater treatment. The membrane displays low fouling propensity and can fully recover its water flux after a simple 20‐min water wash at 0.5 bar from its lumen side, which makes the membrane preferentially suitable for oil‐water separation. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4491–4501, 2015     

Fabrication and characterization of dual-layer hollow-fiber ultrafiltration membranes

In this study, poly(vinylidene fluoride) (PVDF) dual-layer hollow-fiber UF membranes were prepared via phase inversion in one step. Laboratory-synthesized amphiphilic poly(vinylidene fluoride)-g-poly(ethylene glycol) methyl ether methacrylate (PVDF-g-POEM) was incorporated as a hydrophilic modifier of the outer layer by blending. The effects of the dope formulation and membrane formation conditions on membrane structure and UF performance were investigated. The parameters investigated included the PVDF-g-POEM loading in the outer layer, the PEG additive content in the outer layer, the external coagulant composition, and the polymer concentration in the inner layer. The effects of adding PVDF-g-POEM and PEG were found to depend on the external coagulant composition; when a water/ethanol mixture was used as coagulant, the fibers formed in the presence of PEG exhibited larger pores, as confirmed by both SEM characterization and a solute rejection method. The porosity of the inner layer was observed to increase with decreasing inner-layer dope concentration and upon weakening the external coagulant. A more porous inner layer led to a higher transmembrane pure water flux. An antifouling test confirmed that both membrane hydrophobicity and surface pore size affected the membrane fouling pattern and the final FRR. The highest FRR of 83.3% was obtained with the hollow fiber M5A, which was characterized by a compact surface and contained PVDF-g-POEM in its polymer matrix.     

Positively charged hollow‐fiber composite nanofiltration membrane prepared by quaternization crosslinking

Poly(N,N‐dimethylaminoethyl methacrylate) (PDMAEMA) can be crosslinked by interfacial polymerization to develop a positively charged dense network structure. According to this mechanism, a positively charged hollow‐fiber composite nanofiltration (NF) membrane was prepared by quaternization to achieve a crosslinked PDMAEMA gel layer on the outer surface of polysulfone hollow‐fiber ultrafiltration (UF) membranes with a PDMAEMA aqueous solution as a coating solution and p‐xylylene dichloride as an agent. The preparation conditions, including the PDMAEMA concentration, content of additive in the coating solution, catalyzer, alkali, crosslinking temperature, and hollow‐fiber substrate membrane, were studied. Fourier transform infrared spectroscopy and scanning electron microscopy were used to characterize the structure of the membranes. This membrane had a rejection to inorganic salts in aqueous solution. The rejection of MgSO₄ (2 g/L aqueous solution at 0.7 MPa and 25°C) was above 98%, and the flux was about 19.5 L m^?2 h^?1. Moreover, the composite NF membranes showed good stability in the water‐phase filtration process. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Morphological control and properties of poly(lactic acid) hollow fibers for biomedical applications

Poly(lactic acid) (PLA) hollow‐fiber (HF) membranes were prepared by wet spinning with a phase‐inversion technique. Dimethyl sulfoxide (DMSO), N ‐methyl‐2‐pyrrolidone (NMP), and 1,4‐dioxane (DIO) were applied as solvents (Ss), and water was applied as a nonsolvent in the precipitation bath. The polymer solution viscosities, PLA–S–water miscibility regions, and precipitation onsets were measured and related to the Hansen solubility and Flory–Huggins interaction parameters. We observed a morphological transition from fingerlike to spongelike pores when DIO was applied as the S instead NMP or DMSO. The water permeabilities of these membranes were not detectable at a transmembrane pressure of 1 bar, and higher pressures caused them mechanical damage. However, the addition of 5 wt % poly(vinyl pyrrolidone) (PVP) induced a higher porosity and water permeabilties from 3.14 to 9.38 L m^?2 h^?1 bar^?1. These membranes were characterized by dialysis, and after 6 h, feed concentration reductions of 2% and 17% for bovine serum albumin and lysozyme, respectively, were observed. In vitro degradation tests showed that a 30% mass loss took place after 90 days of incubation, and a faster initial degradation of spongelike membranes occurred. The spongelike membranes presented a higher maximum stress (12.80 MPa) than the fingerlike membranes (～6 MPa). With PVP addition, the HFs were less resistant to axial traction and showed a decreased elongation of break from 58% to 23%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45494.     

Preparation and characterization of a poly(vinyl alcohol)/tetraethoxysilane ultrafiltration membrane by a sol–gel method

Using poly(vinyl alcohol) (PVA) with highly hydrophilic properties as membrane material and poly(ethylene glycol) (PEG) as an additive, we prepared PVA/tetraethoxysilane (TEOS) ultrafiltration (UF) membranes with good antifouling properties by a sol–gel method. The PVA/TEOS UF membranes were characterized by X‐ray diffraction patterns, Fourier transform infrared spectroscopy, scanning electron microscopy, and static contact angle of measurement of water. The hybridization of TEOS to PVA for preparing the PVA/TEOS UF membranes achieved the required permeation performance and good antifouling behaviors. The morphology and permeation performance of the PVA/TEOS membranes varied with the different TEOS loadings and PEG contents. The pure water fluxes (J_W) increased and the rejections (Rs) decreased with increasing TEOS loading and PEG content. The PVA/TEOS UF membrane with a PVA/TEOS/PEG/H₂O composition mass ratio of 10/3/4/83 in the dope solution had a J_W of 66.5 L m^?2 h^?1 and an R of 60.3% when we filtered it with 300 ppm of bovine serum albumin aqueous solution at an operational pressure difference of 0.1 MPa. In addition, the filtration and backwashing experiment proved that the PVA/TEOS membranes possessed good long‐term antifouling abilities. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4066–4074, 2013     

Preparation of PVDF hollow‐fiber membranes via immersion precipitation

Porous polyvinylidene fluoride (PVDF) hollow‐fiber membranes with high porosity were fabricated using the immersion precipitation method. Dimethylacetamide (DMAc) and N‐methyl‐2‐pyrrolidone (NMP) were used as solvent, respectively. In addition, polyvinylpyrrolidone (PVP), lithium chloride, and organic acids were employed as nonsolvent additives. The effects of the internal and external coagulation mediums on the resulting membrane properties were also investigated. The resulting hollow‐fiber membranes were characterized in terms of maximum pore radius, mean pore radius, effective surface porosity as well as wetting pressure. The structures of the prepared hollow fibers were examined using a scanning electron microscope. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1643–1653, 2001     

Preparation and membrane performance of poly(ethylene-co-vinyl alcohol) hollow fiber membrane via thermally induced phase separation

Poly(ethylene-co-vinyl alcohol) (EVOH) hollow fiber membranes with ultrafiltration performance were prepared from EVOH/glycerol systems via thermally induced phase separation (TIPS). The diluent glycerol was used as bore liquid to make a lumen of the hollow fiber for the purpose of prevention of the diluent evaporation and the larger pores formation at the inner surface of the hollow fiber. The obtained hollow fiber membranes showed asymmetric structures with skin layer near the outer surface, the larger pores just below the skin layer and the smaller pores near the inner surface. The formation of the larger pores near the outer surface was due to the enhanced pore growth by the water penetration. Some primary factors affecting the structure and performance of the membranes such as ethylene content (EC) in EVOH, cooling water bath temperature and take-up speed were studied extensively. The water permeability can be improved by increasing the water bath temperature and the take-up speed and by decreasing the EC. Both the pore size at the outer surface and the connectivity between the pores have to be considered together to understand the experimental result of the water permeability and the solute rejection.     

Preparation and performance of braid‐reinforced poly(vinyl chloride) hollow fiber membranes

A novel braid‐reinforced (BR) poly(vinyl chloride) (PVC) hollow fiber membrane was fabricated via dry‐wet spinning process. The mixtures of PVC polymer solutions were uniformly coated on the tubular braid which contained polyester (PET) and polyacrylonitrile (PAN) fibers. The influences of braid composition on structure and performance of BR PVC hollow fiber membranes were investigated. The results showed that the prepared BR PVC hollow fiber membranes were composed of two layers which contained separation layer and tubular braid supported layer when the PET and PET/PAN hybrid tubular braids were used as the reinforcement. But the sandwich structure appeared when the PAN tubular braid was used as the reinforcement, which revealed outer separation layer, tubular braid supported layer and the inner polymer layer. The BR PVC hollow fiber membranes that prepared by PET/PAN hybrid tubular braid had favorable interfacial bonding state compared with the membrane prepared by pure PET or PAN tubular braid. The pure water flux of the BR PVC hollow fiber membranes that prepared by the PET/PAN hybrid tubular braid were lower than that prepared by pure PET or PAN tubular braid, but the rejection of Bovine serum albumin was opposite. The tensile strength of prepared BR PVC hollow fiber membrane was higher than 50 MPa. Both of the tensile strength and elongation at break decreased with the increase of the PAN filaments in the PET/PAN hybrid tubular braid. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45068.     

Structure and performance of temperature‐sensitive poly(vinylidene fluoride) hollow fiber membrane fabricated at different take‐up speeds

Graft copolymer (PVDF‐g‐PNIPAAm) having poly(vinylidene fluoride) (PVDF) backbones and poly(N‐isopropylacrylamide) (PNIPAAm) side chains was synthesized via radical copolymerization and its hollow fiber membrane was fabricated from dry–wet spinning technique with N, N‐dimethylformamide as the solvent and poly(ethylene glycol) (10,000) as the additive. The effects of spinning condition (take‐up speeds) on the structures and performances of resulting fiber membranes were systematically considered. The structures and performances of fiber membranes were characterized by element analysis, X‐ray photoelectron spectroscopy, water contact angle measurement, scanning electron microscope, atom force microscope, and filtration experiments. The results indicate that PNIPAAm side chains tended to enrich on the membrane surface and pore surface and especially tended to aggregate on the inner surface due to the effect of bore fluid. The hollow fiber membrane exhibits an obvious temperature‐sensitive property. The pure water flux increases remarkably around 32°C, while the retention of albumin egg decreases accordingly, when the permeation temperature rises from 20 to 45°C. As the take‐up speed increases, both the inner and outer diameters of fiber membranes decrease. A higher take‐up speed favors higher pure water permeation flux, which allows larger molecules to permeate through the fiber membrane. POLYM. ENG. SCI. 2013. © 2012 Society of Plastics Engineers     

Pore structure and properties of poly(ether ether ketone) hollow fiber membranes: influence of solvent‐induced crystallization during extraction

Poly(ether ether ketone) (PEEK) hollow fiber membranes were prepared by a thermally induced phase separation method with polyetherimide as diluent, and N‐methyl pyrrolidone (NMP), dichloromethane and a composite extractant composed of NMP, ethanolamine and water as extractant. The effects of the different solvents induced crystallization on the pore structure during extraction and the properties of the PEEK hollow fiber membranes were investigated in detail. The crystallization behaviors of the membranes were characterized by DSC and XRD. The effect of the extractants on the microscopic morphologies, pore structures, water fluxes and mechanical properties of the membranes were investigated. The results showed that the extraction ability of the composite extractant was the most significant, followed by NMP and dichloromethane. The crystallinity of the hollow fiber was 39.0% before extraction and was elevated to 39.2% after the extraction with NMP, 46.6% with dichloromethane and 46.7% with the composite extractant, which shows that dichloromethane and the composite extractant have strong ability to induce the crystallization of PEEK. The inner and outer surfaces of the membranes obtained after extraction by the composite extractant had the largest pore size and the highest surface porosity. The most probable pore diameter of the membranes obtained after extraction by NMP, dichloromethane and the composite extractant was 23.26 nm, 24.43 nm and 24.43 nm, respectively, which indicated that solvent‐induced crystallization was beneficial for the formation of larger pores. The pure water flux of the PEEK membrane prepared by the composite extractant was the largest, but the tensile strength was the lowest. © 2019 Society of Chemical Industry     

Nanofiltration thin-film composite membrane on either the internal or the external surface of a polysulfone hollow fiber

The inner and outer surfaces of a porous hollow fiber polysulfone support are compared as substrates for the synthesis of polyamide thin-film composite (TFC) membranes by interfacial polymerization. While both surfaces have pores common of microfiltration membranes, the inner surface has a larger pore diameter than the outer surface (2,700 nm compared to 950 nm). The inner TFC membrane showed higher water nanofiltration permeance than the outer (2.20 ± 0.17 compared to 0.13 ± 0.03 L m⁻² hr⁻¹ bar⁻¹). This was due to the influence of the porosity and roughness, which were different on both support surfaces. These membranes are interesting because they were synthesized in a hollow fiber support with a high membrane area per volume unit (~6,900 m²/m³) and the substrate used was commercial, which means that the TFC membrane obtained is suitable for industrial application. A mathematical simulation of the nanofiltration run with COMSOL Multiphysics 5.3 software confirmed the experimental trends observed.