Electrodeposited PtCo and PtMn electrocatalysts for methanol and ethanol electrooxidation of direct alcohol fuel cells

PtCo and PtMn electrocatalyst particles were successfully synthesized on Ti substrate by the electrodepostion method. PtCo particles deposited are star-shaped particles with size of 100–200 nm and very porous with many slices of 10 nm. On the other hand, PtMn particles are spherical and have no obvious conglomeration, and the particle is in the range of 100–200 nm. The results reveal that the effect of the incorporation of Co and Mn on the electrochemical active surface area of Pt nanoaprticles is very small. However, incorporation of trace Co and Mn in Pt (e.g., Pt₁₀₀₀Co and Pt₁₀₀₀Mn) has dramatic effect on the electrochemical oxidation reaction of alcohol. The mass specific peak current for the methanol oxidation in alkaline media is 49 mA cm⁻² and 39 mA cm⁻² on Pt₁₀₀₀₀Mn and Pt₁₀₀₀Co, which is three and two times higher, respectively, than that on pure Pt electrocatalyst nanoparticles. PtMn and PtCo electrocatalysts also show significant enhanced stability for methanol oxidation. However, the electrocatalytic enhancement of Co or Mn to Pt is relatively small for the electrooxidation reactions of ethanol in alkaline media.     

Direct oxidation of sodium borohydride on Pt, Ag and alloyed Pt–Ag electrodes in basic media. Part I: Bulk electrodes

We studied the borohydride oxidation reaction (BOR) by voltammetry for BH₄⁻ concentrations between 10⁻³ M and 0.1 M NaBH₄ in 0.1–1 M NaOH for bulk polycrystalline Pt, Ag and alloyed Pt–Ag electrocatalysts. In order to compare the different electrocatalysts, we measured the kinetic parameters and the number of electrons exchanged (faradic efficiency). BOR on bulk Pt is more efficient when the concentration of NaBH₄ increases (3e⁻ in 1 mM and 6e⁻ in 10 mM BH₄⁻/0.1 M NaOH). BOR on Pt can occur both in a direct pathway and in an indirect pathway including hydrogen generation via heterogeneous hydrolysis of BH₄⁻ and subsequent oxidation of its by-products (e.g. BH₃OH⁻ and H₂). BOR on Ag strongly depends on the pH: improved faradic efficiency is monitored for high pH (2e⁻ at pH 12.6 and 6e⁻ at pH 13.9 at 25 °C). The BOR kinetics is faster for Pt than for Ag (i_Pt=0.02 A cm⁻², i_Ag=1.4 10⁻⁷ A cm⁻² at E=−0.65 V vs. NHE in 1 mM NaBH₄/0.1 M NaOH, 25 °C) both as a result from Pt high activity regarding the BH₄⁻ heterogeneous hydrolysis and subsequent HOR, above −0.83 V vs. NHE and following direct oxidation of BH₄⁻ or BH₃OH⁻ below −0.83 V vs. NHE. Both Pt–Ag bulk alloys show unique behaviour: the number of electrons exchanged is rather high whatever the BH₄⁻ concentration and pH, while the kinetic parameters are quite similar to that of platinum, showing possible synergistic alloying effect.     

In situ DRIFTS study of the effect of structure (CeO2–La2O3) and surface (Na) modifiers on the catalytic and surface behaviour of Pt/γ-Al2O3 catalyst under simulated exhaust conditions

The nature and relative populations of adsorbed species formed on the surface of un-promoted and sodium-promoted Pt catalysts supported either on bare Al₂O₃ or CeO₂/La₂O₃-modified Al₂O₃, were investigated by in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) under simulated automobile exhaust conditions (CO + NO + C₃H₆ + O₂) at the stoichiometric point. The DRIFT spectra indicate that interaction of the reaction mixture with the Pt/Al₂O₃ catalyst leads mainly to formation of formates and acetates on the support and carbonyl species on partially positively charged Pt atoms (Pt^δ+). Although enrichment of Al₂O₃ with lanthanide elements (CeO₂ and La₂O₃) does not significantly modify the carboxylate species formed on the support, it causes significant modification of the oxidation state of Pt, as indicated by the appearance of a substantial population of carbonyl species on reduced Pt sites (Pt⁰–CO). This modification of the Pt component is enhanced when Na-promotion is used, leading to formation of carbonyl species only on electron enriched Pt (i.e., fully reduced Pt⁰ sites) and to the formation of NCO on these Pt entities (2180 cm⁻¹). The latter are thought to result from enhanced NO dissociation at Na-modified Pt sites. These results correlate well with observed differences in the catalytic performance of the three different systems.     

Intrinsic kinetics of Fischer–Tropsch reactions over an industrial Co–Ru/γ-Al2O3 catalyst in slurry phase reactor

The rate of Fischer–Tropsch synthesis over an industrial well-characterized Co–Ru/γ-Al₂O₃ catalyst was studied in a laboratory well mixed, continuous flow, slurry reactor under the conditions relevant to industrial operations as follows: temperature of 200–240 °C, pressure of 20–35 bar, H₂/CO feed ratio of 1.0–2.5, gas hourly space velocity of 500–1500 N cm³ g_cat^− 1 h^− 1 and conversions of 10–84% of carbon monoxide and 13–89% of hydrogen. The ranges of partial pressures of CO and H₂ have been chosen as 5–15 and 10–25 bar respectively. Five kinetic models are considered: one empirical power law model and four variations of the Langmuir–Hinshelwood–Hougen–Watson representation. All models considered incorporate a strong inhibition due to CO adsorption. The data of this study are fitted fairly well by a simple LHHW form − R_H2 + CO = ap_H2^0.988p_CO^0.508 / (1 + bp_CO^0.508)² in comparison to fits of the same data by several other representative LHHW rate forms proposed in other works. The apparent activation energy was 94–103 kJ/mol. Kinetic parameters are determined using the genetic algorithm approach (GA), followed by the Levenberg–Marquardt (LM) method to make refined optimization, and are validated by means of statistical analysis. Also, the performance of the catalyst for Fischer–Tropsch synthesis and the hydrocarbon product distributions were investigated under different reaction conditions.     

The first P–N containing RuCl3NO complex: fac-[RuCl3(NO)(P–N)] (P–N = [o-(N,N-dimethylamino)phenyl]diphenylphosphine)

Complex fac-[RuCl₃(NO)(P–N)] was synthesized from [RuCl₃(H₂O)₂(NO)] in methanol solution under reflux. The orange solid obtained was characterized by NMR (³¹P{¹H}, ¹H, ¹³C) and, cyclic voltammetry, ESI-MS, IR, elemental analysis and X-ray diffraction structure determination. The ³¹P{¹H} reveals the presence of singlet at 36 ppm. IR N–O stretching as KBr pellets or CH₂Cl₂ solution presented 1866 cm⁻¹ and 1872 cm⁻¹, respectively.     

Bimetallic catalysts for the catalytic combustion of methane using microreactor technology

Pt–W and Pt–Mo based catalysts were evaluated for methane combustion using a sandwich-type microreactor. Alumina washcoated microchannels were impregnated with platinum in combination with and promoted with tungsten and molybdenum and compared with commercially available Pt/Al₂O₃ catalysts. Catalysts were tested in the range of 300–700 °C with flow rates adjusted to GHSV of 74,000 h⁻¹ and WHSV of 316 L h⁻¹ g⁻¹. Catalysts containing tungsten were found to be the most active and the most stable possibly due to a metal interaction effect. A Pt–W/γ-Al₂O₃ containing 4.6 wt% Pt and 9 wt% W displayed the highest activity with full conversion at 600 °C and a selectivity to CO₂ of 99%.     

The structure and activity of Pt6 particles in ZSM-5 type zeolites

Density functional theory was applied to investigate the nature of active sites formed by the interaction of a Pt₆ guest particle with the silicalite and H-form of ZSM-5 as the host zeolites. Interaction of metal cluster with silicalite shows a slight stabilization (36 kJ/mol) and formation of a negatively charged Pt entity. When a metal particle is arranged in the channel of H-form substantial stabilization (187 kJ/mol) and generation of an oxidized Pt₆H⁺ species are observed. The formation of an active site includes interaction between a platinum particle and an acid site accompanied by the suppression of zeolite acidity. The suggestion is made that the alkane transformation on supported platinum particles proceeds via metal–cyclobutane and metal–carbene intermediates and does not need the direct involvement of acid sites. The difference in catalytic behavior of the Pt₆/HZSM-5 and Pt₆/ZSM-5 systems is discussed.     

Application of high-energy X-rays and Pair-Distribution-Function analysis to nano-scale structural studies in catalysis

We investigate the structure of supported Pt catalysts using high-energy X-ray scattering coupled with Pair-Distribution-Function (PDF) analysis. Recently, experimental approaches that enable the collection of PDF data in situ have been developed with time-resolution sufficient to study the structure of Pt nano-particles as they form. The differential PDF approach is utilized which allows the atom–atom correlations involving only Pt to be selectively recovered, enabling structural investigation of the supported particles and the mechanism of their formation. In parallel to the in situ analysis, we have examined samples prepared ex situ. Data collected on the ex situ samples show that the initial deposition of Pt⁴⁺ occurs as the PtCl₆²⁻ species which are retained even when annealed in an oxygen atmosphere. The Pt differential PDFs of the samples reduced in hydrogen at 200 and 500 °C indicated nano-crystalline face-centered-cubic (fcc) metallic Pt particles. The ex situ reduced samples also contain a weak correlations at 2.1 Å, which we assign to Pt–O interactions between the particles and the support surface. The in situ experiments, following the reduction of Pt⁴⁺ from 0 to 227 °C, indicate that the initial Pt nano-particles formed are ca. 1 nm in size, and become larger and more crystalline by 200 °C. The data suggest a particle growth mechanism where the initial particles that form are small (<1 nm), then agglomerate into ensembles of many small particles and lastly anneal to form larger well-ordered particles. Lastly, we discus potential future developments in operando PDF studies, and identify opportunities for synchronous application of complementary methods.     

Diplatinum(III) [Cl2(μ2-amidinate)4] compound derived from air oxidation of mononuclear cis-[Pt(NH3)2(amidine-κ)2] complex

The dinuclear platinum(III) complex [Pt₂Cl₂{μ₂-N(H)C(Et)N(H)}₄] (2) has been prepared by heating cis-[Pt(NH₃)₂{NHC(NH₂)Et}₂](Cl)₂ (cis-1) under aeration conditions in an EtOH/H₂O mixture at 70 °C for 2 d and it was characterized by elemental analyses (C, H, N), ESI⁺-MS, IR, ¹H and ¹³C NMR spectroscopies and also by X-ray diffraction. Complex 2 represents the second Pt^III dimer stabilized by the amidinate ligand ever known and it has a lantern-type structure with four amidinate ligands bridging two Pt^III centers with Pt–Pt distance of 2.4809(2) Å.     

Ship-in-Bottle synthesis of Pt9-Pt15 carbonyl clusters inside NaY and NaX zeolites,in-situ FTIR and EXAFS characterization and the catalytic behaviors in13CO exchange reaction and NO reduction by CO

[Pt₉(CO)₁₈]^2–/NaY (orange-brown, 2056 and 1798 cm^–1), [Pt₁₂(CO)₂₄]^2–/NaY (dark-green, 2080 and 1824 cm^–1 and [Pt₁₅(CO)₃₀]^2–/NaX (yellow-green, 2100 and 1865 cm^–1) were stoichiometrically synthesized by the reductive carbonylation of [Pt(NH₃)₄]²⁺/NaY, Pt²⁺/NaY and Pt²⁺/NaX, respectively. The IR bands characteristic of their linear carbonyls shift to higher frequencies whereas the bridging CO bands to lower frequencies, compared with those on the external zeolites and in solution. In-situ FTIR studies suggested that the subcarbonyl species such as PtO(CO) and Pt₃(CO)₃(₂ –CO)₃ are formed as the proposed intermediates towards [Pt₁₂(CO)₂₄]^2–/NaY in the reductive carbonylation of Pt²⁺/NaY.¹³CO exchange reaction preceded with the different intrazeolite Pt carbonyl species in the following order of activity at 298–343 K: Pt₃(CO)₃(₂ –CO)₃/NaY PtO(CO)/NaY>[Pt₉(CO)₁₈]^2–/NaY >[Pt₁₂(CO)₂₄]^2–/NaY. Pt-L₃-edge EXAFS measurment for these synthesized samples demonstrated that they are consistent with the Pt carbonyl clusters having trigonal prismatic Pt₉ and Pt₁₂ frameworks infered to a series of the Chini complexes such as [NEt₄]₂[Pt₃(CO)₆] _n ( _n = 3–5). The intrazeolite Pt₉ and Pt₁₂ carbonyl clusters exhibited higher cataytic activity in NO reduction by CO towards N₂ and N₂O at 473 K, compared with those on the conventional Pt/Al₂O₃ catalysts. The mechanism of intrazeolite Pt₉-Pt₁₅ carbonyl cluster formation are discussed in terms of the intrazeolite basicity and acidity.On leave from National Laboratory for Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, 129 Street, China.     

Enhanced activity and interfacial durability study of ultra low Pt based electrocatalysts prepared by ion beam assisted deposition (IBAD) method

Ultra low loading noble metal (0.04–0.12 mg_Pt/cm²) based electrodes were obtained by direct metallization of non-catalyzed gas diffusion layers via dual ion beam assisted deposition (IBAD) method. Fuel cell performance results reported earlier indicate significant improvements in terms of mass specific power density of 0.297 g_Pt/kW with 250 Å thick IBAD deposit (0.04 mg_Pt/cm² for a total MEA loading of 0.08 mg_Pt/cm²) at 0.65 V in contrast to the state of the art power density of 1.18 g_Pt/kW using 1 mg_Pt(MEA)/cm² at 0.65 V. In this article we report the peroxide radical initiated attack of the membrane electrode assembly utilizing IBAD electrodes in comparison to commercially available E-TEK (now BASF Fuel Cell GmbH) electrodes and find the pathway of membrane degradation as well. A novel segmented fuel cell is used for this purpose to relate membrane degradation to peroxide generation at the electrode/electrolyte interface by means of systematic pre and post analyses of the membrane are presented. Also, we present the results of in situ X-ray absorption spectroscopy (XAS) experiments to elucidate the structure/property relationships of these electrodes that lead to superior performance in terms of gravimetric power density obtained during fuel cell operation.     

Direct oxidation of sodium borohydride on Pt, Ag and alloyed Pt–Ag electrodes in basic media: Part II. Carbon-supported nanoparticles

We studied the borohydride oxidation reaction (BOR) by voltammetry in 0.1 M NaOH/10⁻³ M BH₄⁻ on carbon-supported Pt, Ag and alloyed PtAg nanoparticles (here-after denoted as Pt/C, Ag/C and Pt–Ag/C). In order to compare the different electrocatalysts, we measured the BOR kinetic parameters and the number of electrons exchanged per BH₄⁻ anion (faradaic efficiency). The BOR kinetics is much faster for Pt/C than for Ag/C (i_Pt=0.15, i_Ag=3.1×10⁻⁴ A cm⁻² at E=−0.65 V vs. NHE at 25 °C), but both materials present similar Tafel slope values. The n value involved in the BOR depends on the thickness of the active layer of electrocatalysts. For a “thick layer” (approximately 3 m), n is nearly 8 on Pt/C and 4 on Ag/C, whereas n decreases for thinner Pt/C active layers (n2 for thickness <1 m). These results are in favour of the sequential BH₄⁻ hydrolysis (yielding H₂) followed by hydrogen oxidation reaction (HOR), or direct sequential BOR on Pt/C, whereas Ag/C promotes direct but incomplete BOR (Ag has no activity regarding hydrogen evolution reaction, HER). The n value close to 8 for the thick Pt/C layer displays the sufficient residence time of the molecules formed (H₂ by heterogeneous hydrolysis or BOR intermediates) within the active layer, which favours the complete HOR and/or BOR. Two PtAg/C nanoparticles alloys have been tested (noted APVES-4C and APVES-E1). They show different behavior; the borohydride oxidation reaction kinetics is faster on APVES-E1 than on APVES-4C (b=0.15, and b=0.31 V dec⁻¹,  A cm⁻², respectively, at 25 °C), but the n values are higher on APVES-4C than APVES-E1 (nearly 8 vs. 3, respectively, at 25 °C). These discrepancies probably originate from the heterogeneity of such bimetallic materials, as observed from physicochemical characterizations.     

Acid Strength of Pt-Zeolite Catalysts: Evidence of Metal-Support Interaction from Linear Free-Energy Relationship

Abstract  

The acid strength of Pt-HBeta and Pt-HMordenite zeolite catalysts were estimated by H/D exchange of substituted benzenes with the use of linear free-energy relationship, through the use of the Hammet–Brown equation. The results indicated that compared with the parent acidic zeolite, the incorporation of Pt metal leads to a significant decrease in the acid strength, estimated by the slope (ρ) of the logarithm of the relative rate (k _X/k _H) with the σ⁺ constant of the substituent, indicating a lower degree of proton transfer to the ring in the transition state. The results support the model of metal-support interaction in Pt-zeolite catalyst, with formation of a metal-proton adduct.     

Kinetics of the catalytic destruction of cyanogen chloride

The catalytic destruction of cyanogen chloride (CNCI) in air has been investigated in a fixed-bed microreactor using a 2.15% Pt/α-alumina catalyst. If the feed stream contains water vapor, CNCl conversion as high as 98% can be achieved at 375°C and 170 000 cm³ h⁻¹ g⁻¹ space velocity. In contrast, the CNCl conversion in a dry inlet gas stream is 20% at 440°C and 46 000 cm³ h⁻¹ g⁻¹ space velocity. Water vapor in the feed stream significantly enhances the conversion of CNCl by providing an alternate hydrolysis pathway for destruction. It also promotes the complete conversion of CNCl to CO₂ and HCl with negligible selectivity to CO and Cl₂. The CNCl conversion decreases with increasing concentration in the feed stream. A kinetic model of the form r = kC_a/1(1 + K_pC_p) adequately represents the data in the presence of water vapor.     

Electrochemical behavior of a platinum anode for reduction of uranium oxide in a LiCl molten salt

The electrochemical behavior of a platinum anode has been investigated during the electrolysis of uranium oxide in a LiCl molten salt. Pt is oxidized to Pt²⁺ at 2.6 V (vs. Li–Pb reference electrode) in the absence of O²⁻ ion. The platinum dissolution takes place at a more anodic potential with an increase of O²⁻ ion. Although the main anodic process in the electrolysis is the oxygen evolution by oxidation of O²⁻ ion at a higher concentration of Li₂O, a thin film due to the formation of Li₂PtO₃ was coated on the anode surface. The platinum dissolution proceeds with an intergranular corrosion-like behavior at a low concentration of Li₂O.     

Carbon nanotube-supported Pd–ZnO catalyst for hydrogenation of CO2 to methanol

A type of Pd–ZnO catalysts supported on multi-walled carbon nanotubes (MWCNTs) were developed, with excellent performance for CO₂ hydrogenation to methanol. Under reaction conditions of 3.0 MPa and 523 K, the observed turnover-frequency of CO₂ hydrogenation reached 1.15 × 10⁻² s⁻¹ over the 16%Pd_0.1Zn₁/CNTs(h-type). This value was 1.17 and 1.18 times that (0.98 × 10⁻² and 0.97 × 10⁻² s⁻¹) of the 35%Pd_0.1Zn₁/AC and 20%Pd_0.1Zn₁/γ-Al₂O₃ catalysts with the respective optimal Pd_0.1Zn₁-loading. Using the MWCNTs in place of AC or γ-Al₂O₃ as the catalyst support displayed little change in the apparent activation energy for the CO₂ hydrogenation, but led to an increase of surface concentration of the Pd⁰-species in the form of PdZn alloys, a kind of catalytically active Pd⁰-species closely associated with the methanol generation. On the other hand, the MWCNT-supported Pd–ZnO catalyst could reversibly adsorb a greater amount of hydrogen at temperatures ranging from room temperature to 623 K. This unique feature would help to generate a micro-environment with higher concentration of active H-adspecies at the surface of the functioning catalyst, thus increasing the rate of surface hydrogenation reactions. In comparison with the “Parallel-type (p-type)” MWCNTs, the “Herringbone-type (h-type)” MWCNTs possess more active surface (with more dangling bonds), and thus, higher capacity for adsorbing H₂, which make their promoting action more remarkable.     

Study of IrxRu1−xO2 oxides as anodic electrocatalysts for solid polymer electrolyte water electrolysis

Electrocatalysts of the general formula Ir_xRu_1−xO₂ were prepared using Adams’ fusion method. The crystallite characterization was examined via XRD, and the electrochemical properties were examined via cyclic voltammetry (CV) in, linear sweep voltammetry (LSV) and chronopotentiometry measurements in 0.5 M H₂SO₄. The electrocatalysts were applied to a membrane electrode assembly (MEA) and studied in situ in an electrolysis cell through electrochemical impedance spectroscopy (EIS) and stationary current density–potential relations were investigated. The Ir_xRu_1−xO₂ (x = 0.2, 0.4, 0.6) compounds were found to be more active than pure IrO₂ and more stable than pure RuO₂. The most active electrocatalyst obtained had a composition of Ir_0.2Ru_0.8O₂. With an Ir_0.2Ru_0.8O₂ anode, a 28.4% Pt/C cathode and the total noble metal loading of 1.7 mg cm⁻², the potential of water electrolysis was 1.622 V at 1 A cm⁻² and 80 °C.     

Aqueous-phase reforming of ethylene glycol over supported Pt and Pd bimetallic catalysts

More than 130 Pt and Pd bimetallic catalysts were screened for hydrogen production by aqueous-phase reforming (APR) of ethylene glycol solutions using a high-throughput reactor. Promising catalysts were characterized by CO chemisorption and tested further in a fixed bed reactor. Bimetallic PtNi, PtCo, PtFe and PdFe catalysts were significantly more active per gram of catalyst and had higher turnover frequencies for hydrogen production (TOF_H2) than monometallic Pt and Pd catalysts. The PtNi/Al₂O₃ and PtCo/Al₂O₃ catalysts, with Pt to Co or Ni atomic ratios ranging from 1:1 to 1:9, had TOF_H2 values (based on CO chemisorption uptake) equal to 2.8–5.2 min⁻¹ at 483 K for APR of ethylene glycol solutions, compared to 1.9 min⁻¹ for Pt/Al₂O₃ under similar reaction conditions. A Pt₁Fe₉/Al₂O₃ catalyst showed TOF_H2 values of 0.3–4.3 min⁻¹ at 453–483 K, about three times higher than Pt/Al₂O₃ under identical reaction conditions. A Pd₁Fe₉/Al₂O₃ catalyst had values of TOF_H2 equal to 1.4 and 4.3 min⁻¹ at temperatures of 453 and 483 K, respectively, and these values are 39–46 times higher than Pd/Al₂O₃ at the same reaction conditions. Catalysts consisting of Pd supported on high surface area Fe₂O₃ (Nanocat) showed the highest turnover frequencies for H₂ production among those catalysts tested, with values of TOF_H2 equal to 14.6, 39.1 and 60.1 min⁻¹ at temperatures of 453, 483 and 498 K, respectively. These results suggest that the activity of Pt-based catalysts for APR can be increased by alloying Pt with a metal (Ni or Co) that decreases the strengths with which CO and hydrogen interact with the surface (because these species inhibit the reaction), thereby increasing the fraction of catalytic sites available for reaction with ethylene glycol. The activity of Pd-based catalysts for APR can be increased by adding a water-gas shift promoter (e.g. Fe₂O₃).     

Thermodynamics of hydrogen adsorption on the zeolite Ca-Y

Variable-temperature infrared spectroscopy was used for a thermodynamic study on hydrogen adsorption on the zeolite Ca-Y. Adsorption renders the H–H stretching mode infrared active, at 4078 cm⁻¹; and simultaneous measurement of IR absorbance and hydrogen equilibrium pressure, over a range of temperature, allowed standard adsorption enthalpy and entropy to be determined. They resulted to be ΔH°= −15.0(±1.0) kJ mol⁻¹ and ΔS° = −127(±10) J mol⁻¹ K⁻¹, respectively. These relatively high values of adsorption enthalpy and entropy are discussed in the broader context of corresponding data for other hydrogen adsorbents.     

Controlled synthesis of high performance carbon/zeolite T composite membrane materials for gas separation

A simple approach has been developed to synthesize the carbon/zeolite T composite membrane materials with the high gas separation performance. The precursors of the composite membrane are composed of polyimide matrix and dispersed zeolite T particles. The composite membranes prepared by pyrolysis at 973 K show excellent gas (H₂, CO₂, O₂, N₂, and CH₄) permeability and selectivity (O₂/N₂, CO₂/CH₄) for both single gas and mixed-gas. The gas separation performance of the composite membranes can be controlled in a wide range by only changing the zeolite T particle size. The maximum selectivity of O₂ over N₂ (21/79 mol%) for the composite membranes with the least zeolite T particle (0.5 μm) is 15 with an O₂ permeability of 347 Barrers (1 Barrer = 7.5 × 10⁻¹⁸ m² s⁻¹ Pa⁻¹) and the selectivity of CO₂ over CH₄ (50/50 mol%) reaches a value of 179 with a CO₂ permeability of 1532 Barrers. It is believed that the increase of gas permeability is attributed to the ordered microchannels in the zeolite and the interfacial gaps formed between zeolite and carbon matrix in the composite membranes. And the gas selectivity is tuned by the size of interfacial gaps which are varied with the zeolite particle size. This technique will provide a simple and convenient route to efficiently improve the trade-off relationship between the permeability and the selectivity and enable the construction of carbon-based composite materials with novel functionalities in membrane science.