The effect of heating direction on flow boiling heat transfer of R134a in micro-channels

This paper presents effects of heating directions on heat transfer performance of R134a flow boiling in micro-channel heat sink.The heat sink has 30 parallel rectangular channels with cross-sectional dimensions of 500μm width 500μm depth and 30mm length.The experimental operation condition ranges of the heat flux and the mass flux were 13.48 to 82.25 W/cm2 and 373.3 to 1244.4 kg/m2s respectively.The vapor quality ranged from 0.07 to 0.93.The heat transfer coefficients of top heating and bottom heating both were up to 25 kW/m2 K.Two dominate transfer mechanisms of nucleate boiling and convection boiling were observed according to boiling curves.The experimental results indicated that the heat transfer coefficient of bottom heating was 13.9％ higher than top heating in low heat flux,while in high heat flux,the heat transfer coefficient of bottom heating was 9.9％.higher than the top heating,because bubbles were harder to divorce the heating wall.And a modified correlation was provided to predict heat transfer of top heating.     

Experimental Investigations of Pool Boiling Heat Transfer Characteristics on a Vertical Surface Using CuO Nanoparticles in Distilled Water

Experiments were conducted on pool boiling heat transfer using dilute dispersions of CuO nanoparticles in distilled water at and above atmospheric pressure. Pool boiling characteristics of CuO nanofluid were studied at different pressures and concentrations. Characterization of the heating surface was done both qualitatively and quantitatively by taking the scanning electron microscopy (SEM) images and by subsequent measurement of surface roughness of the heater. SEM images of the heater surface showed nanoparticle deposition on the heater surface, suggesting surface modification. Thorough visualization showed microcavities on the heater surface, which provide an excellent location for nucleation sites enhancing heat transfer. However, these microcavities, once filled up with the suspended nanoparticles, reduced active nucleation sites, deteriorating the boiling heat transfer coefficient. Based on the experimental investigations it was concluded that there is an optimum thickness of nanoparticles coating at which heat flux is maximum and beyond this coating boiling heat transfer coefficient decreases. At higher pressures, boiling heat transfer coefficient and specific excess temperature remained nearly the same. This showed that pressure has negligible or no role to play in boiling heat transfer using nanofluids.     

Saturated flow boiling heat transfer of R-410A and associated bubble characteristics in a narrow annular duct

Experiments are conducted here to investigate how the channel size affects the R-410A saturated flow boiling heat transfer and associated bubble characteristics in a horizontal narrow annular duct. The gap of the duct is fixed at 1.0 and 2.0 mm in this study. The measured data indicate that the saturated flow boiling heat transfer coefficient increases with increasing refrigerant mass flux and saturated temperature and with a decrease in the gap size. Besides, raising the imposed heat flux can cause a significant increase in the boiling heat transfer coefficient. The results from the flow visualization show that the mean diameter of the bubbles departing from the heating surface decreases slightly with increasing refrigerant mass flux and saturated temperature. Moreover, the bubble departure frequency increases at reducing duct size and increasing mass flux. And at a high imposed heat flux many bubbles generated from the cavities in the heating surface tend to merge together to form big bubbles. Meanwhile, comparisons of the present heat transfer data for R-410A with R-407C and R-134a in the same duct and with some existing correlations are conducted. Furthermore, an empirical correlation for the present R-410A saturated flow boiling heat transfer data is proposed.     

Experimental Study on Pool Boiling Heat Transfer for R22, R407c,and R410a on a Horizontal Tube Bundle With Enhanced Tubes

An experimental test rig for study of the pooling-boiling heat transfer performance of pure and mixed refrigerants was designed and established. The test section is a horizontal tube bundle evaporator with nine mechanically fabricated porous surface tubes in a triangular layout. With this test system, the heat transfer coefficients of the nucleate boiling in the evaporator were measured for R22, R407c, and R410a. Extensive experimental measures were made for those pure and mixed refrigerants at different heat fluxes from 10 kW m^?2 to 43 kW m^?2 at saturation temperature of 9°C. Comprehensive measured data are presented in this paper. From experimental results, it is found that the pool boiling heat transfer coefficient increases with increasing the heat flux. It is also found that boiling heat transfer coefficients for R410a are 1.25–1.81 times and 6.33–7.02 times higher than that for R22 and R407c, respectively. The experimental correlations for the pool boiling heat transfer coefficients of R22, R407c, and R410a on the present enhanced tubes bundle are developed. The thermal resistance analysis reveals that the thermal resistance of the water side is a controlling factor for the evaporator for R22 and R410a. However, for R407c, the thermal resistance of the refrigerant side is slightly higher than that of the water side. To further improve the overall heat transfer coefficient in the evaporator of R22 and R410a, the enhancement for both the inside and outside is equally important, and the effectively enhanced boiling surface must be developed for the evaporator of R407c.     

Saturated flow boiling heat transfer and associated bubble characteristics of R-134a in a narrow annular duct

Experiments are conducted here to investigate how the channel size affects the saturated flow boiling heat transfer and associated bubble characteristics of refrigerant R-134a in a horizontal narrow annular duct. The gap of the duct is fixed at 1.0 and 2.0 mm in this study. The measured heat transfer data indicate that the saturated flow boiling heat transfer coefficient increases with a decrease in the gap of the duct. Besides, raising the imposed heat flux can cause a significant increase in the boiling heat transfer coefficients. However, the effects of the refrigerant mass flux and saturated temperature on the boiling heat transfer coefficient are milder. The results from the flow visualization show that the mean diameter of the bubbles departing from the heating surface decreases slightly at increasing R-134a mass flux. Moreover, the bubble departure frequency increases at reducing duct size mainly due to the rising shear stress of the liquid flow, and at a high imposed heat flux many bubbles generated from the cavities in the heating surface tend to merge together to form big bubbles. Correlation for the present saturated flow boiling heat transfer data of R-134a in the narrow annular duct is proposed. Additionally, data for some quantitative bubble characteristics such as the mean bubble departure diameter and frequency and the active nucleation site density are also correlated.     

Methodology for Estimation of Local Convective Heat Transfer Coefficient for Vapor Condensation

This paper aims to present an effective two-dimensional inverse heat conduction technique and an experimental design for accurately estimating the local convective heat transfer coefficient of vapor condensation over a conical surface, given temperature measurements at some interior locations. The functional form for the heat transfer coefficient is not known a priori. The method uses a sequential procedure together with Beck's function specification approach. Solution accuracy and the effects of experimental errors are examined using simulated temperature data. It is concluded that a good estimation of space-variable heat transfer coefficient can be made from the knowledge of transient temperature recordings using the proposed inverse heat conduction problem method. The method is also used in a series of numerical experiments to provide the optimum experimental design for condensation heat transfer investigation.     

Saturated flow boiling heat transfer of R-407C and associated bubble characteristics in a narrow annular duct

Experiments are conducted here to investigate how the channel size affects the R-407C saturated flow boiling heat transfer and associated bubble characteristics in a horizontal narrow annular duct. The gap of the duct is fixed at 1.0 and 2.0 mm in this study. The measured data indicate that the saturated flow boiling heat transfer coefficient increases with a decrease in the duct gap. Besides, raising the imposed heat flux can cause a significant increase in the boiling heat transfer coefficients. However, the effects of the refrigerant mass flux and saturated temperature on the boiling heat transfer coefficient are milder. The results from the flow visualization show that the mean diameter of the bubbles departing from the heating surface decreases noticeably at increasing R-407C mass flux. Moreover, the bubble departure frequency increases at reducing duct size and at a high imposed heat flux many bubbles generated from the cavities in the heating surface tend to merge together to form big bubbles. Meanwhile comparison of the present heat transfer data for R-407C with R-134a in the same duct and with some existing correlations is conducted. Furthermore, correlation for the present R-407C saturated flow boiling heat transfer data is proposed. Additionally, the present data for some quantitative bubble characteristics such as the mean bubble departure diameter and frequency and the active nucleation site density are also correlated.     

An experimental study on pool boiling of milk

This research paper reports the results for convective heat transfer coefficient and nucleate boiling heat flux for pool boiling of milk during khoa making. Various indoor experiments were conducted for different heat flux inputs varying from 9638.55 to 14457.83 W/m². Experimental data obtained for pool boiling of milk were analyzed by using the Rohsenow correlation with the help of simple linear regression analysis. The convective heat transfer coefficients were estimated in the range of 334.48 to 837.78 W/m² °C for the given heat inputs. The results for heat flux were found to be varying from 3344.8 to 8377.8 W/m² at 10 °C excess temperature of the aluminum pot surface above the saturation temperature of the milk. The experimental errors in terms of percent uncertainty were also calculated. © 2011 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/htj.20336     

An Experimental Investigation of Nucleate Pool Boiling Heat Transfer of Nanofluids From a Hemispherical Surface

An experimental investigation of nucleate pool boiling heat transfer is carried out using SiO₂ nanofluid in atmospheric pressure and saturated conditions. The results show that the nucleate boiling heat transfer coefficient (HTC) of the nanofluids is lower than that of deionized water, especially in high heat fluxes. In addition, the experimental results indicate that the critical heat flux (CHF) improves up to 45% with the increase of the nanoparticle volume concentration. Atomic force microscopy images from the boiling surface reveal that the nanoparticles are deposited on the heating surface during the nanofluid pool boiling experiments. It is found that the boiling HTC deteriorates as a result of the reduction in active nucleation sites and the formation of extra thermal resistance due to blocked vapor in the porous structures near the heating surface. Furthermore, the improvement of the surface wettability causes an increase in CHF. Based on the experimental investigations, it can be concluded that the changes in the properties of the boiling surface are mainly responsible for the variations in nanofluids boiling performance.     

Theoretical research of critical heat flux in subcooled impingement boiling on the stagnation zone

A new mechanism model for determination of the critical heat flux (CHF) in subcooled impingement boiling on the stagnation zone is proposed in this paper. It is based on the combination of the Helmholtz instability theory of macrolayer and the model of bubble induced turbulent heat transfer in subcooled impingement boiling. A semi-theoretical and semi-empirical correlation and its nondimensional form of the CHF for subcooled jet impingement boiling on the stagnation zone are also derived. Under the circumstances of CHF, the bubble induced turbulent heat transfer coefficient gets doubled as compared to the single-phase laminar heat transfer coefficient according to the theoretical model and the experimental data. And this kind of bubble induced turbulent heat transfer enhancing effect can be considered as a fixed ratio. The theoretical analysis result for the present case is successfully verified by the experimental result obtained on the smooth heating surface. Through the discussions, it is obtained that the CHF ratio of the subcooled jet impingement boiling against the saturated jet impingement boiling is theoretically related to the surface condition of the heater and the properties and impact velocity of the working fluid.     

Influence of liquid injection on two‐phase flow convective boiling of refrigerant mixtures

In this paper, an analytical study on the influence of liquid injection on heat transfer characteristics of two‐phase flow boiling of some refrigerant mixtures in air/refrigerant horizontal enhanced surface tubing is presented. Correlations were proposed to predict the impact of the liquid injection the thermophysical properties of refrigerant mixtures as well as the heat transfer characteristics such as average heat transfer coefficient of R‐507, R‐404A, R‐410A, and R‐407C in two‐phase flow boiling inside enhanced surface tubing. It was also evident that the proposed correlations and the experimental data that the liquid injection has significant impact on the heat transfer coefficient. In addition, the proposed correlations were applicable to the entire heat and mass flux, investigated in the present study under the liquid injection conditions. The deviation between the experimental and predicted under liquid injection were less than ±20, for the majority of data. Copyright © 2004 John Wiley & Sons, Ltd.     

Subcooled flow boiling heat transfer and associated bubble characteristics of R-134a in a narrow annular duct

Experiments are conducted here to investigate how the channel size affects the subcooled flow boiling heat transfer and associated bubble characteristics of refrigerant R-134a in a horizontal narrow annular duct. The gap of the duct is fixed at 1.0 and 2.0 mm in this study. From the measured boiling curves, the temperature undershoot at ONB is found to be relatively significant for the subcooled flow boiling of R-134a in the duct. The R-134a subcooled flow boiling heat transfer coefficient increases with a reduction in the gap size, but decreases with an increase in the inlet liquid subcooling. Besides, raising the imposed heat flux can cause a substantial increase in the subcooled boiling heat transfer coefficient. However, the effects of the refrigerant mass flux and saturated temperature on the boiling heat transfer coefficient are small in the narrow duct. Visualization of the subcooled flow boiling processes reveals that the bubbles are suppressed to become smaller and less dense by raising the refrigerant mass flux and inlet subcooling. Moreover, raising the imposed heat flux significantly increases the bubble population, coalescence and departure frequency. The increase in the bubble departure frequency by reducing the duct size is due to the rising wall shear stress of the liquid flow, and at a high imposed heat flux many bubbles generated from the cavities on the heating surface tend to merge together to form big bubbles. Correlation for the present subcooled flow boiling heat transfer data of R-134a in the narrow annular duct is proposed. Additionally, the present data for some quantitative bubble characteristics such as the mean bubble departure diameter and frequency and the active nucleation site density are also correlated.     

Choked flow and heat transfer of low density gas in a narrow parallel-plate channel with uniformly heating walls

The discharge and heat transfer characteristics of the continuum and slip choked gas flows through a narrow parallel-plate channel with uniform heat flux walls are studied by experimental means, numerical simulation, and analytical approximate solution. The numerical results of the discharge coefficient and the wall surface temperature distributions agree relatively well with the experimental results. The effects of the heat transfer at the walls on the discharge coefficient can be correlated with the dimensionless heat input at the walls. Three kinds of Nusselt numbers which are defined by adiabatic wall, bulk mean, and total temperatures as a reference temperature, respectively, are proposed and the effects of the viscous heating on these Nusselt numbers are clarified.     

Flow Boiling Heat Transfer of Refrigerant R-134a in Copper Microchannel Heat Sink

In this paper we present experimental data on heat transfer and pressure drop characteristics at flow boiling of refrigerant R-134a in a horizontal microchannel heat sink. The primary objective of this study was to experimentally establish how the local heat transfer coefficient and pressure drop correlate with the heat flux, mass flux, and vapor quality. The copper microchannel heat sink contains 21 microchannels with 335 × 930 μm² cross section. The microchannel plate and heating block were divided by the partition wall for the local heat flux measurements. Distribution of local heat transfer coefficients along the length and width of the microchannel plate was measured in the range of external heat fluxes from 50 to 500 kW/m²; the mass flux varied within 200–600 kg/m²-s, and pressure varied within 6–16 bar. The obvious impact of heat flux on the magnitude of heat transfer coefficient was observed. It showed that nucleate boiling is the dominant mechanism for heat transfer. A new model of flow boiling heat transfer, considering nucleate boiling suppression and liquid film evaporation, was proposed and verified experimentally in this paper.     

Nucleate pool boiling heat transfer characteristics of dilute Al2O3–ethyleneglycol nanofluids

Pool boiling heat transfer coefficients of dilute stabilized Al₂O₃–ethyleneglycol nanofluids as possible coolant fluid are experimentally quantified. The influence of different parameters such as heat flux, heating surface nano-roughness, concentration of nanofluids and fouling resistance on the pool boiling heat transfer coefficient of alumina nanofluids has experimentally been investigated and briefly discussed. Results demonstrated that there are two heat transfer regions with different mechanisms namely free convection and nucleate boiling heat transfer. Studies on the influence of parameter demonstrated that with increasing the heat flux, the pool boiling heat transfer coefficient of nanofluids significantly increases. In contrast, with increasing the concentration of nanofluid, due to the deposition of nanoparticles on the surface, the average roughness of the surface and the heat transfer coefficient dramatically deteriorate, while a significant increase in fouling resistance is reported. Also, studies reveal asymptotic and rectilinear behaviors of fouling resistance parameter in nucleate boiling and free convective domains.     

Influence of gas/liquid injection on two‐phase flow convective boiling of refrigerant mixtures

An analytical study on the influence of gas/liquid injection on heat transfer characteristics of two‐phase flow boiling of some refrigerant mixtures in horizontal enhanced surface tubing is presented. Correlations were proposed to predict the impact of the gas/liquid injection on the heat transfer characteristics such as average heat transfer coefficient of R‐507, R‐404A, R‐410A and R‐407C in two‐phase flow boiling inside enhanced surface tubing. The data also revealed that gas/liquid injection is beneficial at certain gas/liquid injection ratios to the heat transfer coefficient depending upon the Reynolds number and the boiling point. It was also evident that the proposed correlations and the experimental data that the gas/liquid injection has significant impact on the heat transfer coefficient. In addition, the proposed correlations were applicable to the entire heat and mass flux, investigated in the present study under gas/liquid injection conditions. The deviation between the experimental and predicted under gas/liquid injection were less than ±20, for the majority of data. Copyright © 2004 John Wiley & Sons, Ltd.     

Local convective boiling heat transfer and pressure drop of nanofluid in narrow rectangular channels

This paper reports an experimental study on convective boiling heat transfer of nanofluids and de-ionized water flowing in a multichannel. The test copper plate contains 50 parallel rectangular minichannels of hydraulic diameter 800 μm. Experiments were performed to characterize the local heat transfer coefficients and surface temperature using copper–water nanofluids with very small nanoparticles concentration. Axial distribution of local heat transfer is estimated using a non-intrusive method. Only responses of thermocouples located inside the wall are used to solve inverse heat conduction problem. It is shown that the distribution of the local heat flux, surface temperature, and local heat transfer coefficient is dependent on the axial location and nanoparticles concentration. The local heat transfer coefficients estimated inversely are close to those determined from the correlation of Kandlikar and Balasubramanian [An extension of the flow boiling correlation to transition, laminar and deep laminar flows in minichannels and microchannels, Heat Transfer Eng. 25 (3) (2004) 86–93.] for boiling water. It is shown that the local heat flux, local vapor quality, and local heat transfer coefficient increase with copper nanoparticles concentration. The surface temperature is high for de-ionized water and it decreases with copper nanoparticles concentration.     

Enhancement of nucleate boiling on composite surfaces

A composite heating surface composed of materials with different thermal conductivities can be expected to enhance heat transfer in nucleate boiling. This is because the end surface, with higher conductivity, will attain a higher temperature and as a result will serve to provide preferential nucleation sites. To confirm this idea, several composite surfaces were fabricated by uniaxially imbedding thin copper cylinders in the heat flow direction on a stainless steel circular plate 30 mm in diameter and 5 mm thick. The imbedded copper cylinders ranged from 1 mm to 4 mm in diameter and one to 77 in number. The heat transfer performance of these composite surfaces was investigated for pool boiling of saturated water at atmospheric pressure. It was confirmed that the copper cylinder surfaces exposed to water functioned as local hot spots to initiate preferential nucleate boiling, leading to higher boiling heat transfer coefficients than those on a homogeneous stainless steel surface. The measured void fraction above the heating surface verified intensive bubble generation on the surface of the copper cylinders. This situation continued up to a certain heat flux level and was then followed by nucleation on the mother surface of stainless steel around the copper cylinders. A numerical analysis of heat conduction within a composite wall simulated the temperature distribution within the wall and the variation in surface heat flux at the time of boiling incipience. © 1998 Scripta Technica, Heat Trans Jpn Res, 27(3): 216–228, 1998     

Flow Boiling of R245fa in a Single Circular Microchannel

This paper describes an experimental setup for the investigation of two-phase heat transfer inside microchannels and reports local heat transfer coefficients measured during flow boiling of HFC-245fa in a 0.96-mm-diameter single circular channel. The test runs have been performed during vaporization at around 1.85 bar, corresponding to 31°C saturation temperature. As a peculiar characteristic of the present technique, the heat transfer coefficient is not measured by imposing the heat flux; instead, the boiling process is governed by controlling the inlet temperature of the heating secondary fluid. In the data, mass velocity ranges between 200 and 400 kg m^?2 s^?1, with heat flux varying from 5 to 85 kW m^?2 and vapor quality from 0.05 up to 0.8. Since these data are not measured at uniform heat flux conditions, a proper analysis is performed to enlighten the influence of the different parameters and to compare the present data to those obtained when the heat flux is imposed. Besides, the test runs have been carried out in a double mode: by increasing the water-to-refrigerant temperature difference and by decreasing it. Finally, the experimental data are compared to models available in the literature for predicting the heat transfer coefficients inside microchannels.     

Heat transfer prediction of air‐to‐refrigerant two‐phase flow boiling of alternatives to HCFC‐22 inside air/refrigerant enhanced surface tubing

In this paper, an experimental study on the heat transfer characteristics of two‐phase flow boiling of some alternative refrigerants to HCFC‐22, on air/refrigerant horizontal enhanced surface tubing, is presented. Correlations have been proposed to predict the heat transfer characteristics such as average heat transfer coefficients, as well as pressure drops of alternatives to R‐22; such as R‐507, R‐404A, R‐407C, R‐410A and R‐408A in two‐phase flow boiling inside enhanced surface tubing. In addition, it was found that the refrigerant mixture's pressure drop is a weak function of the mixture's composition. It was found that the correlations were applicable to the entire heat and mass flux, investigated in the present study, for the proposed blends under question. The deviation between the experimental and predicted values for the heat transfer coefficient and pressure drop were less than ±20, and ±35 per cent, respectively, for the majority of data. Copyright © 2000 John Wiley & Sons, Ltd.