Addition of Carbon Dioxide to Dairy Products to Improve Quality: A Comprehensive Review

ABSTRACT: Changes in distribution patterns and demand for increased food quality have resulted in a desire to improve the shelf life of nonsterile dairy products. Refrigerated shelf life extension typically requires, at a minimum, reductions in the growth rate of spoilage microorganisms and subsequent product deterioration. Reducing initial bacterial loads, increasing pasteurization regimes, and reducing postprocessing contamination have all been employed with measured success. The use of antimicrobial additives has been discouraged primarily due to labeling requirements and perceived toxicity risks. Carbon dioxide (CO₂) is a naturally occurring milk component and inhibitory toward select dairy spoilage microorganisms; however, the precise mechanism is not fully understood. CO₂ addition through modified atmosphere packaging or direct injection as a cost‐effective shelf life extension strategy is used commercially worldwide for some dairy products and is being considered for others as well. New CO₂ technologies are being developed for improvements in the shelf life, quality, and yield of a diversity of dairy products, including raw and pasteurized milk, cheeses, cottage cheese, yogurt, and fermented dairy beverages. Here we present a comprehensive review of past and present research related to quality improvement of such dairy products using CO₂.     

Effect of Carbon Dioxide Flushing and Packaging Methods on the Microbiology of Packaged Chicken

Dry packed broilers were individually packaged by carbon dioxide flushing, vacuum packaging and conventional stretch wrapping in air. The chicken was stored in a display case at about 5°C and examined for various bacteria, odor and slime development at intervals up to 17 days. Carbon dioxide flushing resulted in longest shelf life, with vacuum packaging next, and stretch wrapping in air least desirable. CO₂ packaging also produced a unique “snugging” effect resembling vacuum packaging. Location of chicken at the top or bottom of the pack also was observed for differences in microbiological quality, but no significant differences were observed.     

Extending shelf life of desalted cod by high pressure processing

Salted fish need to be rehydrated before eaten, but rehydrated fish have a relatively short shelf life. To increase the shelf life the products can e.g. be frozen, packed in modified atmosphere or processed by high pressure (HPP). Here, rehydrated cod was packed with different packaging regimes; in vacuum, with CO₂ emitter or in modified atmosphere [MAP], either alone or in combination with HPP. A shelf life study was performed, and headspace gas composition, drip loss, pH, colour, texture and microbial counts were assessed in the packaged and processed portions. The results showed that a shelf life of minimum 49 days can be obtained by treating the rehydrated cod by HPP or by combining HPP with modified atmosphere or in combination with a CO₂ emitter. The results of this study have shown that different packaging and processing methods can increase the shelf life of desalted cod.Industrial relevanceThe growing trend and availability of “ready to cook” products are forcing the food industry to increase production of convenience products. Today desalted saltfish or clipfish need to be consumed immediately, stored chilled for a few days, stored frozen or being packed and/or processed to extend its shelf life. The use of high pressure processing represents a promising strategy to enhance the shelf-life of fish products. This study shows that HPP alone or combined with CO₂ can extend the shelf life of rehydrated cod. Hence, these results can open up for new products.     

An Integrated Approach to Factors Affecting the Shelf Life of Products in Modified Atmosphere Packaging (MAP)

Abstract

The aim of this work was to analyze the main factors influencing the shelf life of peanut products in modified atmosphere packaging (MAP). Roasted and salted peanuts produced by three well-known commercial companies were presented as examples. Different types of packaging (multilayer laminated materials, cans) with different gas mixture composition (0–1% O₂, 1–3% O_2, 3–6% O₂) were compared. The main aim of shelf-life investigation is to ensure consumer acceptance of a product. Factors affecting the shelf life of products in MAP are presented as an integrated pyramid. All elements of this shelf-life pyramid should be analyzed and included during shelf-life investigations. This study indicates that estimation of the shelf life of a food is integrally related to its packaging (e.g., peanuts in MAP); both product conditions and the package as well as gas mixture composition should be considered.     

Combined use of modified atmosphere packaging and high pressure to extend the shelf-life of raw poultry sausage

The contribution of modified atmosphere packaging (MAP) in extending the shelf-life of high-pressure treated raw poultry sausages was examined by considering microbial and oxidative stability (TBARs) aspects. Raw poultry sausages packaged under air or modified atmosphere (50% CO₂–50% N₂) were pressurized at 500 MPa during 5 min at a maximum temperature of 10.5 °C, subsequently allowed to refrigerated storage during 22 days. During storage, samples were tested at time intervals for headspace gas composition, pH, TBARs, Aerobic Mesophilic Counts (AMC) and Lactic Acid Bacteria (LAB) counts. The high pressure treatment could represent an efficient means of extending the microbiological shelf-life, insofar as it reduced and stabilized the AMC and LAB counts. However, the MAP did not further improve the microbial quality. But, still, by limiting lipid oxidation, it remains an essential technology for the control of the organoleptic quality, another important characteristic to consider in shelf-life determinations.Industrial relevanceRaw poultry meat and especially raw ground poultry meat, such as raw poultry sausages are highly perishable.Economic challenges and busier lifestyles have consumers seeking out products with longer and longer shelf-lives. Manufacturers have to respond to this demand by improving processes. The use of alternative preservation techniques such as high hydrostatic pressure represents a promising strategy to enhance the shelf-life of meat products and is preferred by consumers to addition of food additives. Modified atmosphere packaging is largely used to extend the shelf-life of processed meat products. Manufacturers may question the relevance of maintaining MAP while introducing a new step of high pressure treatment in their process. This study showed that MAP significantly reduced lipid oxidation. In that way, MAP remains necessary to maintain organoleptic quality of pressurized raw poultry sausages.     

Greenhouse gas emission analysis for USA fluid milk processing plants: Processing,packaging, and distribution

A gate-to-gate life cycle assessment was conducted to evaluate the Global Warming Potential associated with USA fluid milk processing. Data collected from 50 fluid milk processing plants were used to construct a life cycle assessment model for the greenhouse gas (GHG) emissions across the milk processing system, from raw milk entering the plant’s refrigerated storage silo through delivery of packaged fluid milk to retail store’s loading dock. Carbon dioxide equivalent (CO₂e) emissions associated with the processing, packaging, and distribution in the processing of packaged fluid milk were investigated. Upstream emissions associated with raw materials, extraction, and transportation were included. Average GHG emissions for processing, packaging and distribution were 0.077, 0.054 and 0.072 kg CO₂e kg⁻¹ packaged fluid milk, respectively. Overall GHG emissions were 0.203 (±0.017) kg CO₂e kg⁻¹ packaged fluid milk with major individual GHG contributors being plant electricity usage (27% of total) and truck fleet tailpipe emissions (29% of total).     

Oxygen and Carbon Dioxide Solubility and Diffusivity in Solid Food Matrices: A Review of Past and Current Knowledge

Oxygen and carbon dioxide solubility and diffusivity are 2 key parameters to understand gas transfer in food matrices. Knowledge of these parameters could help to predict gas concentration in modified atmosphere packaging and, consequently, to predict shelf?life of the product through the development of appropriate mathematical models. The aim of this review is to present the existing methodologies to quantify O₂ and CO₂ contents in food, especially in solid food matrices which is very challenging. There is a focus on how these methodologies could be used to determine gas transfers kinetics. Data of O₂/CO₂ solubilities and diffusivities in food are collected and compared with a specific emphasis on the food characteristics and factors impacting them. An analysis of the current state of knowledge in solid food matrices is carried out to tentatively build a general predictive model of the O₂ and CO₂ solubility and diffusivity extendable to any kind of food matrix.     

Shelf life of fresh-cut Cime di rapa (Brassica rapa L.) as affected by packaging

In this work, the effectiveness of different packaging in prolonging the shelf life of fresh-cut Cime di rapa (Brassica rapa L.) was addressed. Two subsequent experimental trials were run to investigate first the ability of different packaging materials (an oriented polypropylene, a blend of biodegradable polyesters and a nylon/polyethylene multilayer) in delaying the quality loss and then to assess the efficacy of modified atmosphere packaging (MAP). Two different combinations of gas were investigated, oxygen 10%, carbon dioxide 2% and nitrogen 88%, noted as MAP1 and oxygen 8%, carbon dioxide 2% and nitrogen 90%, noted as MAP2. Headspace gas concentration, weight loss, spoilage microbial growth, pH and sensorial quality were monitored in both sets of experiments. The results demonstrated that the best performances under ordinary atmosphere were recorded with the oriented polypropylene-based film, justifying the choice of this polymeric material in the second set-up. The tested MAPs exerted somewhat different results on product quality: the samples packaged under MAP1 recorded a shelf life of 14 days limited by visible moulds, whereas, fresh-cut leaves sealed under MAP2 highlighted a shelf life less than 9 days, due to a high proliferation of total mesophilic bacteria.     

Effect of modified atmosphere packaging on quality factors and shelf-life of mould surface-ripened cheese: Part II varying storage temperature

Modified atmosphere packaging (MAP) has been extensively used to increase the shelf-life of horticultural, meat and dairy products. Its design methods assume rigorous temperature control; however temperature fluctuations are very common in the distribution chain of food products. MAP designed for a specific temperature could produce an excessive depletion of O₂ and accumulation of CO₂ at higher temperatures, which could lead to metabolic disorders and shortening of shelf-life. Packages containing mould surface-ripened cheese designed for 12 °C with 2% O₂ and 19% CO₂ were exposed to variable temperature conditions. The original commercial packaging system was used as a control under the same temperature profile. The temperature profile used consisted of alternate cycles of 12 °C for 48 h and 20 °C for 24 h during storage of 14 days. Gas composition inside the packages was monitored during the storage period and quality parameters such as colour, texture, pH and moisture content were evaluated after 0, 7 and 14 days of storage, together with a sensory evaluation. The results on gas composition showed that very low levels of O₂ (>0.27%) were reached after 24 h at 20 °C. From the results of the quality parameters it was concluded that the cheeses with MAP were however better preserved than the control ones after 14 days of storage under fluctuating temperature conditions.     

Carbon footprint of Canadian dairy products: Calculations and issues

The Canadian dairy sector is a major industry with about 1 million cows. This industry emits about 20% of the total greenhouse gas (GHG) emissions from the main livestock sectors (beef, dairy, swine, and poultry). In 2006, the Canadian dairy herd produced about 7.7 Mt of raw milk, resulting in about 4.4 Mt of dairy products (notably 64% fluid milk and 12% cheese). An integrated cradle-to-gate model (field to processing plant) has been developed to estimate the carbon footprint (CF) of 11 Canadian dairy products. The on-farm part of the model is the Unified Livestock Industry and Crop Emissions Estimation System (ULICEES). It considers all GHG emissions associated with livestock production but, for this study, it was run for the dairy sector specifically. Off-farm GHG emissions were estimated using the Canadian Food Carbon Footprint calculator, (cafoo)²-milk. It considers GHG emissions from the farm gate to the exit gate of the processing plants. The CF of the raw milk has been found lower in western provinces [0.93 kg of CO₂ equivalents (CO₂e)/L of milk] than in eastern provinces (1.12 kg of CO₂e/L of milk) because of differences in climate conditions and dairy herd management. Most of the CF estimates of dairy products ranged between 1 and 3 kg of CO₂e/kg of product. Three products were, however, significantly higher: cheese (5.3 kg of CO₂e/kg), butter (7.3 kg of CO₂e/kg), and milk powder (10.1 kg of CO₂e/kg). The CF results depend on the milk volume needed, the co-product allocation process (based on milk solids content), and the amount of energy used to manufacture each product. The GHG emissions per kilogram of protein ranged from 13 to 40 kg of CO₂e. Two products had higher values: cream and sour cream, at 83 and 78 kg of CO₂e/kg, respectively. Finally, the highest CF value was for butter, at about 730 kg of CO₂e/kg. This extremely high value is due to the fact that the intensity indicator per kilogram of product is high and that butter is almost exclusively fat. Protein content is often used to compare the CF of products; however, this study demonstrates that the use of a common food component is not suitable as a comparison unit in some cases. Functionality has to be considered too, but it might be insufficient for food product labeling because different reporting units (adapted to a specific food product) will be used, and the resulting confusion could lead consumers to lose confidence in such labeling. Therefore, simple units might not be ideal and a more comprehensive approach will likely have to be developed.     

Nondestructive and Continuous Monitoring of Oxygen Levels in Modified Atmosphere Packaged Ready‐to‐Eat Mixed Salad Products Using Optical Oxygen Sensors,and Its Effects on Sensory and Microbiological Counts during Storage

The objective of this study was to determine the percentage oxygen consumption of fresh, respiring ready‐to‐eat (RTE) mixed leaf salad products (Iceberg salad leaf, Caesar salad leaf, and Italian salad leaf). These were held under different modified atmosphere packaging (MAP) conditions (5% O₂, 5% CO₂, 90% N₂ (MAPC—commercial control), 21% O₂, 5% CO₂, 74% N₂ (MAP 1), 45% O₂, 5% CO₂, 50% N₂ (MAP 2), and 60% O₂, 5% CO₂, 35% N₂ (MAP 3)) and 4 °C for up to 10 d. The quality and shelf‐life stability of all packaged salad products were evaluated using sensory, physiochemical, and microbial assessment. Oxygen levels in all MAP packs were measured on each day of analysis using optical oxygen sensors allowing for nondestructive assessment of packs. Analysis showed that with the exception of control packs, oxygen levels for all MAP treatments decreased by approximately 10% after 7 d of storage. Oxygen levels in control packs were depleted after 7 d of storage. This appears to have had no detrimental effect on either the sensory quality or shelf‐life stability of any of the salad products investigated. Additionally, the presence of higher levels of oxygen in modified atmosphere packs did not significantly improve product quality or shelf‐life stability; however, these additional levels of oxygen were freely available to fresh respiring produce if required. This study shows that the application of optical sensors in MAP packs was successful in nondestructively monitoring oxygen level, or changes in oxygen level, during refrigerated storage of RTE salad products.     

Bio-based nanocomposite coating to preserve quality of Fior di latte cheese

The aim of this study was to evaluate the effects of a bio-based coating containing silver-montmorillonite nanoparticles combined with modified-atmosphere packaging (MAP) on microbial and sensory quality decay of Fior di latte cheese. Different concentrations of silver nanoparticles (0.25, 0.50, and 1.00 mg/mL) were dispersed in a sodium alginic acid solution (8% wt/vol) before coating the cheese. Modified-atmosphere packaging was made up of 30% CO₂, 5% O₂, and 65% N₂. The combination of silver-based nanocomposite coating and MAP enhanced Fior di latte cheese shelf life. In particular, product stored in the traditional packaging showed a shelf life of about 3 d, whereas coated cheese stored under MAP reached a shelf life of more than 5 d, regardless of the concentration of silver nanoparticles. The synergistic effects between antimicrobial nanoparticles and initial headspace conditions in the package could allow diffusion of dairy products beyond the local area.     

Shelf‐Life Extension of Chill‐Stored Beef Longissimus Steaks Packaged under Modified Atmospheres with 50% O2 and 40% CO2

This study was conducted to compare the shelf‐life of beef steaks stored in different packaging conditions: overwrapped (OW) packaging and 2 modified atmosphere packaging systems (MAP): 80% O₂ MAP (80% O₂/20% CO₂) and 50% O₂ MAP (50% O₂/40% CO₂/10% N₂). Steaks were stored at 2 °C for 20 d. Headspace gas composition, microbial counts, color stability, pH, purge loss, and lipid oxidation were monitored. Among the packaging types, 50% O₂ MAP was superior to OW packaging and 80% O₂ MAP in delaying bacterial growth and extending shelf‐life to 20 d. 50% O₂ MAP also gave steaks an acceptable color during storage. No significant differences were observed in color stability of steaks packaged in both 50% O₂ MAP and 80% O₂ MAP. This study reveals 50% O₂ MAP is a realistic alternative to preserve beef steaks efficiently.     

Microbial and safety implications of the use of modified atmospheres to extend the storage life of fresh meat and fish

Recently there has been a renewed interest in the use of modified and controlled atmospheres to extend the shelf-life of fresh muscle foods at reasonable cost. The use of vacuum packaging, hypobaric conditions and atmospheres based on gas blends (CO₂, O₂, N₂, CO) in fresh meat and fish preservation, recent trends in this area, and the possible food safety implications of the application of such technologies, are reviewed in this paper. Oxygen depletion and/or CO₂ addition into a package are effective in retarding the growth of the typical aerobic spoilage bacteria in muscle foods. Yet there is a possibility that when such foods are temperature abused they may become unsafe with respect to certain foodborne bacterial pathogens and especially with respect to Clostridium botulinum. The question of whether or not spoilage may precede toxigenesis and thus alarm the processor or the consumer has not been fully clarified. Lack of such knowledge has remained the limiting factor to greater commercial expansion, especially by the fish industry. Carbon dioxide enriched atmospheres have thus far received the greatest commercial usage for the bulk shipment of muscle food. Under strict temperature control atmospheric modification can extend the shelf-life of such foods safely. More studies are needed before we fully utilize modified atmosphere technology. Such studies should include investigations on the action and interactions of the various factors in modified atmospheres upon the potential growth of pathogens as well as development or use of additional antimicrobial ‘hurdles’ to assure a predictable safety.     

Microbiological,physical and chemical characteristics of freshwater prawns (Macrobrachium rosenbergii) in modified‐atmosphere packaging

This study evaluated the influence of packaging atmosphere (air versus 50% N₂/50% CO₂) on microbiological (mesophiles, psychrotrophs), physical (gas measurement) and chemical (pH, total volatile basic nitrogen [TVB‐N], NH₃, H₂S and biogenic amines) parameters in freshwater prawns during storage at 0 ± 1 °C for 240 h. To select the most appropriate packaging, 21 batches of each treatment were analysed. Both the packaging permeability and the combination of gases affected the shelf life, but the modified‐atmosphere packaging (MAP) was more efficient than air packaging, increasing the shelf life by 40 h. The parameters of pH and TVB‐N showed no statistical difference between the two atmosphere conditions all along the storage period. The biogenic amine agmatine showed potential for use as a quality indicator due to the increased concentration during storage. In further studies, this amine can be applied as an indicator for public health issue.     

Potential for improving the carbon footprint of butter and blend products

To reduce the environmental impact of a product efficiently, it is crucial to consider the entire value chain of the product; that is, to apply life cycle thinking, to avoid suboptimization and identify the areas where the largest potential improvements can be made. This study analyzed the carbon footprint (CF) of butter and dairy blend products, with the focus on fat content and size and type of packaging (including product waste at the consumer level). The products analyzed were butter with 80% fat in 250-g wrap, 250-g tub, and 10-g mini tub, and blends with 80% and 60% fat in 250-g tubs. Life cycle assessment was used to account for all greenhouse gas emissions from cow to consumer. A critical aspect when calculating the CF is how emissions are allocated between different products. Here, allocation of raw milk between products was based on a weighted fat and protein content (1:1.7), based on the price paid for raw milk to dairy farmers. The CF (expressed as carbon dioxide equivalents, CO₂e) for 1 kg of butter or blend (assuming no product waste at consumer) ranged from 5.2 kg (blend with 60% fat content) to 9.3 kg of CO₂e (butter in 250-g tub). When including product waste at the consumer level, the CF ranged from 5.5 kg of CO₂e (blend with 60% fat content) to 14.7 kg of CO₂e (butter in mini tub). Fat content and the proportion of vegetable oil in products had the greatest effect on CF of the products, with lower fat content and a higher proportion of vegetable oil resulting in lower CF. Hence, if the same functionality as butter could be retained while shifting to lower fat and higher proportions of vegetable oil, the CF of the product would be decreased. Size and type of packaging were less important, but it is crucial to have the correct size and type of packaging to avoid product losses at the consumer. The greatest share of greenhouse gas emissions associated with butter production occurred at the farm level; thus, minimizing product losses in the whole value chain—from cow to consumer—is essential for efficient production.     

Predictive Microbiology Coupled with Gas (O2/CO2) Transfer in Food/Packaging Systems: How to Develop an Efficient Decision Support Tool for Food Packaging Dimensioning

Coupling gas transfer with predictive microbiology is essential to rationally design modified atmosphere packaging (MAP) strategies to ensure and guarantee food safety. Nowadays, these strategies are generally empirically built and over?sized since packaging material with high barrier properties is often chosen by default even if such a high level of protection is not systematically required. Protection strategies could be improved using rational sizing based on quantitative analysis and mathematical modeling of mass transfer. This paper aims at reviewing the current knowledge available for developing such a tool and the further research needed. First there is a special focus on oxygen (O₂) and carbon dioxide (CO₂) solubility and diffusivity parameters, which are absolutely indispensable to accurately model mass transfer in MAP systems. Next, the current knowledge of the effect of O₂/CO₂ on the growth of microorganisms is explored with an emphasis on predictive microbiology. The last part points out the main bottlenecks and further research needed to be carried out in order to develop an efficient MAP modeling tool for food safety coupling O₂/CO₂ transfer and predictive microbiology.     

Recent Application of Modified Atmosphere Packaging (MAP) in Fresh and Fresh-Cut Foods

Modified atmosphere packaging (MAP) has been applied in the food industry for about 90 years to extend shelf life and maintain quality of fresh and fresh-cut foods. Recently, MAP has experienced a rapid development in both scientific and industrial communities, which was one of the most appropriate and practical technologies for packaging fresh and fresh-cut produce. This paper reviews some recent developments of newly emerged MAP systems such as high-oxygen MAP, controlled MAP, and intelligent MAP and provides an overview of MAP applications for fresh and fresh-cut fruits, vegetables, mushrooms, meat, and aquatic products.     

Extending the shelf life of fresh ewe’s cheese by modified atmosphere packaging

This study evaluated the effect of modified atmosphere packaging (MAP) in extending the shelf life of a fresh ewe’s cheese stored at 4 °C for 21 days. Three batches were prepared with 20, 30 or 50% CO₂ with N₂ as filler gas. MAP controlled well the microbial growth, and the best result was obtained with 50% CO₂. Pathogens were not detected in any sample. Softening of cheese was best reduced by 30% or 50% CO₂. The sensory characteristics of the cheeses markedly decreased during storage. Only the sample stored with 50% CO₂ obtained an overall score above the acceptability at 14 days.     

Antimicrobial and Antioxidative Strategies to Reduce Pathogens and Extend the Shelf Life of Fresh Red Meats

Abstract: The shelf life of packaged fresh red meats is most frequently determined by the activity of microorganisms, which results in the development of off‐odors, gas, and slime, but it is also influenced by biochemical factors such as lipid radical chain and pigment oxidation causing undesirable flavors and surface discoloration. The predominant bacteria associated with spoilage of refrigerated meats are Pseudomonas, Acinetobacter/Moraxella (Psychrobacter), Shewanella putrefaciens, lactic acid bacteria, Enterobacteriaceae, and Brochothrix thermosphacta. The spoilage potential of these organisms and factors influencing their impact on meat quality are discussed. High O₂‐modified atmosphere (80% O₂+ 20% CO₂) packaging (MAP) is commonly used for meat retail display but vacuum packaging remains the major MAP method used for meat distribution. Two‐step master packaging (outer anoxic‐20% CO₂+ 80% N₂/inner gas‐permeable film) is used for centralized MAP distribution, but CO use (0.4%) in low O₂ packaging systems is limited by consumer uncertainty that CO may mask spoilage. Active packaging where the film contributes more than a gas/physical barrier is an important technology and has been studied widely. Its application in combination with MAP is very promising but impediments remain to its widespread industrial use. The influence of processing technologies including modified atmospheres on lipid oxidation and discoloration of meats are analyzed. Because both organic acids and antioxidants have been evaluated for their effects on microorganism growth, in concert with the prevention of lipid oxidation, work in this area is examined.