Partial oxidation of methane by O2 and N2O to syngas over yttrium-stabilized ZrO2

Catalytic partial oxidation of methane to synthesis gas over ZrO₂ and yttrium-stabilized zirconia (YSZ) is studied using O₂ and N₂O as oxidants. ZrO₂ is much more active than YSZ in oxidation of methane with N₂O. In contrast, YSZ is significantly more active than ZrO₂ when O₂ is used as an oxidant. The presence of O₂ does not influence the rate of N₂O decomposition over ZrO₂ and YSZ, while the presence of H₂O in the system decreases N₂O conversion significantly. O₂ and N₂O are activated at different active sites. Y-induced oxygen vacancies are active for O₂ activation, whereas oxygen co-ordinatively unsaturated Zr cations (Zr-CUS) located at corners, edges, steps and kinks are responsible for N₂O activation. These sites are also capable of dissociating H₂O, resulting in competition between H₂O and N₂O. As compared with N₂O, molecular O₂ is easier to be activated over YSZ and ZrO₂.     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Catalytic activity of dispersed CuO phases towards nitrogen oxides (N2O, NO, and NO2)

A systematic reactivity study of N₂O, NO, and NO₂ on highly dispersed CuO phases over modified silica supports (SiO₂–Al₂O₃, SiO₂–TiO₂, and SiO₂–ZrO₂) has been performed. Different reaction paths for the nitrogen oxide species abatement were studied: from direct decomposition (N₂O) to selective reductions by hydrocarbons (N₂O, NO, and NO₂) and oxidation (NO to NO₂). The oxygen concentration, temperature, and contact time, were varied within suitable ranges in order to investigate the activity and in particular the selectivity in the different reactions studied. The support deeply influenced the catalytic properties of the active copper phase. The most acidic supports, SiO₂–Al₂O₃ and SiO₂–ZrO₂, led to a better activity and selectivity of CuO for the reactions of N₂O, NO, and NO₂ reductions and N₂O decomposition than SiO₂–TiO₂. The catalytic results are discussed in terms of actual turnover frequencies starting from the knowledge of the copper dispersion values.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

Catalytic decomposition of N2O over supported Rh catalysts: effects of supports and Rh dispersion

The study of catalytic decomposition of nitrous oxide to nitrogen and oxygen over Rh catalysts supported on various supports (USY, NaY, Al₂O₃, ZrO₂, FSM-16, CeO₂, La₂O₃) showed that the activities of Rh/Al₂O₃ and Rh/USY (ultrastable Y zeolite) catalysts were comparable to or higher than the other catalysts reported in the literatures. The catalytic activity of N₂O decomposition was sensitive not only to the Rh dispersion but also to the preparation variables such as the Rh precursors and the supports used. A pulsed N₂O experiment over a Rh/USY catalyst suggested that the catalytic N₂O decomposition occurs on oxygen-covered surface and that O₂ may be freed on collision of N₂O molecules with the adsorbed oxygen atoms.     

Catalytic decomposition of N2O and catalytic reduction of N2O and N2O + NO by NH3 in the presence of O2 over Fe-zeolite

The decomposition of N₂O, and the catalytic reduction by NH₃ of N₂O and N₂O + NO, have been studied on Fe-BEA, -ZSM-5 and -FER catalysts. These catalysts were prepared by classical ion exchange and characterized by TPR after various activation treatments. Fe-FER is the most active material in the catalytic decomposition because “oxo-species” reducible at low temperature, appearing upon interaction of Fe^II-zeolite with N₂O (-oxygen), are formed in largest amounts with this material. The decomposition of N₂O is promoted by addition of NH₃, and even more with NH₃ + NO in the case of Fe-FER and -BEA. It is proposed that the NO-promoted reduction of N₂O originated from the fast surface reaction between -oxygen O^* and NO^* to yield NO₂^*, which in turn reacts immediately with NH₃.     

Development of a new Rh/TiO2–sepiolite monolithic catalyst for N2O decomposition

Monolithic catalysts based on Rh/TiO₂–sepiolite were developed and tested in the decomposition of N₂O traces. Several effects such as the presence of NO, O₂ and NO + O₂ in the gas mixture, the catalysts pre-treatment and the metal loading were evaluated. The system was extremely sensitive to the amount of rhodium, passing through a maximum in the catalytic activity at a Rh content of 0.2 wt.%. It has been demonstrated that both NO and O₂ compete for the same adsorption sites as N₂O; however, this effect was not as severe as for other previously reported Rh systems. For NO + O₂ gas mixtures the inhibition effect was stronger than when only NO or O₂ was present. Analysis of the pre-reduced sample by XPS showed Rh mainly in the metal state, even after treatment with N₂O + O₂ mixtures, suggesting that the oxygen consumption observed in the Temperature Programmed Reaction experiments was related to the oxygen uptake by vacancies in the support. The presence of sepiolite in the support preparation and its role as a matrix over which TiO₂ particles were distributed, seems to play an important effect in the migration process of oxygen species through the support vacancies. The Rh/TiO₂ monolithic system is an attractive alternative for the elimination of N₂O traces from stationary sources due to the combination of high catalytic activity with a low pressure drop and optimum textural/mechanical properties.     

Catalytic reduction of N2O over steam-activated FeZSM-5 zeolite: Comparison of CH4, CO, and their mixtures as reductants with or without excess O2

The catalytic reduction of N₂O by CH₄, CO, and their mixtures has been comparatively investigated over steam-activated FeZSM-5 zeolite. The influence of the molar feed ratio between N₂O and the reducing agents, the gas-hourly space velocity, and the presence of O₂ on the catalytic performance were studied in the temperature range of 475–850 K. The CH₄ is more efficient than CO for N₂O reduction, achieving the same degree of conversion at significantly lower temperatures. The apparent activation energy for N₂O reduction by CH₄ was very similar to that of direct N₂O decomposition (140 kJ mol⁻¹), being much lower for the N₂O reduction by CO (60 kJ mol⁻¹). This suggests that the reactions have a markedly different mechanism. Addition of CO using equimolar mixtures in the ternary N₂O + CH₄ + CO system did not affect the N₂O conversion with respect to the binary N₂O + CH₄ system, indicating that CO does not interfere in the low-temperature reduction of N₂O by CH₄. In the ternary system, CO contributed to N₂O reduction when methane was the limiting reactant. The conversion and selectivity of the reactions of N₂O with CH₄, CO, and their mixtures were not altered upon adding excess O₂ in the feed.     

Effect of yttrium on the performances of zirconia based catalysts for the decomposition of N2O at high temperature

Abatement processes for the reduction of N₂O emissions from acid nitric plants can be implemented in different positions. Among the different possibilities, a catalytic process set up between the ammonia converter and the absorber could be a practicable solution. In those running conditions, at high temperature, in the presence of NO, O₂ and water, the catalytic decomposition of N₂O (in the absence of a reducing agent) can take place. However, catalysts usually suffer from a strong deactivation owing to the occurrence of thermal sintering which significantly lowers their specific surface area. Catalytic testing performed at laboratory scale showed that zirconia based catalysts stabilised by yttrium incorporation could be of potential interest. However, the mode of yttrium incorporation seems to be a key factor. According to the preparation procedure, surface yttrium enrichment may occur and then strongly inhibit the catalytic decomposition of N₂O. Co-precipitation methods can be profitably used for the preparation of modified-ZrO₂ catalysts in order to obtain yttrium homogeneously distributed in the bulk material. According to this preparation method, a synergy effect on the catalytic activity and also on the stability has been observed on ZrO₂ containing low amount of yttrium whereas an inhibiting effect prevails on highly loaded yttrium based catalysts irrespective of the mode of yttrium incorporation.     

Co-ZSM-5 catalysts for N2O decomposition

The catalytic properties of cobalt containing ZSM-5 zeolites prepared by various methods were compared. TPR, XRD, N₂-BET, XPS, FTIR and UV–vis spectroscopy were used for characterizing the samples. Well-dispersed cobalt oxide-like species and isolated Co²⁺ ions in charge compensation positions were found in the zeolite. Catalysts prepared using a single step cation exchange method showed high activity for N₂O decomposition in a temperature range 300–550°C, in the presence of 0–5% O₂, and high stability in the presence of 10% H₂O to the feed. UV–vis spectra and TPR experiments indicated the presence of some cobalt oxides, not detected by DRX, in a Co-ZSM-5 catalyst containing 3.76 wt% Co, prepared by a solid-state reaction procedure. The N₂O conversion over this catalyst was strongly affected by addition of both O₂ and H₂O to the feed.     

Effect of different oxygen species originating from the dissociation of O2, N2O and NO on the selectivity of the Pt-catalysed NH3 oxidation

An effect of oxygen species formed from O₂, N₂O and NO on the selectivity of the catalytic oxidation of ammonia was studied over a polycrystalline Pt catalyst using the temporal analysis of products (TAP) reactor. The transient experiments were performed in the temperature range between 773 and 1073 K in a sequential pulse mode with a time interval of 0.2 s between the pulses of the oxidant (O₂, N₂O and NO) and NH₃. In contrast to adsorbed oxygen species formed from NO, those from O₂ and N₂O reacted with ammonia yielding NO. It is suggested that the difference between these oxidising agents may be related to the different active sites for dissociation of O₂, N₂O and NO, where oxygen species of various Pt-O strength are formed. Weaker bound oxygen species, which are active for NO formation, originate from O₂ and N₂O rather than from NO. These species may be of bi-atomic nature.     

DeNOx reactions on Cu-zeolites Decomposition of NO, N2O and SCR of NO by C3H8 and CH4 on Cu-ZSM-5 and Cu-AlTS-1 catalysts

Cu-ZSM-5 and Cu-AlTS-1 catalysts were prepared by solid state ion exchange and studied in DeNO_x reactions. A NO₃ type surface complex was found to be an active intermediate in the decomposition of NO and N₂O. Copper was oxidized to Cu²⁺ in the decomposition reactions. Oscillations at full N₂O conversion were observed in the gas phase O₂ concentration, without any change in the N₂ concentration. The oscillation was synchronized by gas phase NO formed from the NO₃ complex. The same complex seems to be an active intermediate also in NO selective catalytic reduction (SCR) by methane, whereas carbonaceous deposits play a role in NO SCR by propane. TPD reveals that only 10–20% of the total copper in the zeolites participates in the catalytic cycles.     

Calcined hydrotalcites for the catalytic decomposition of N2O in simulated process streams

Various hydrotalcite based catalysts were prepared for testing for the catalytic decomposition of N₂O. CoAl, NiAl, Co/PdAl, Co/RhAl, and Co/MgAL substituted hydrotalcites and CoLaAl hydroxides offer very good activity at modest temperatures. Precalcination of these materials at ca. 450–500°C, which destroys the hydrotalcite phase, is necessary for optimum activity and life. For Co substituted hydrotalcites, the optimal ratio of Co/Al is 3.0. The temperature for 50% conversion of N₂O of these calcined cobalt hydrotalcites is ca. 75°C lower than for the previous highly active Co-ZSM-5. These calcined cobalt hydrotalcite materials display sustained life at temperatures in excess of 670°C in an O₂ rich, wet stream with high levels of N₂O [10%]. Excess O₂ does not seriously impact N₂O decomposition, but the combination of both water vapor and O₂ does reduce activity by ca. 50%.     

Hydrogen production by autothermal reforming of sulfur-containing hydrocarbons over re-modified Ni/Sr/ZrO2 catalysts

The catalytic autothermal reforming (ATR) of liquid hydrocarbons to provide hydrogen for mobile or stationary fuel cells was carried out over a Ni/Sr/ZrO₂ catalyst that is active for steam reforming (SR). The catalyst system was found to be active for the ATR reaction, although the hydrogen concentration obtained by ATR, under the conditions employed, was a little lower than that for SR. Addition of sulfur, introduced in the form of thiophene, reduced the catalytic stability of Ni/Sr/ZrO₂, even at 1073 K. The catalyst lifetime decreased with increasing sulfur concentration between 0 and 100 ppm. Additives for improving the sulfur-tolerance of Ni/Sr/ZrO₂ were examined, and additions of Re or La were found to be effective in improving the stability of the catalysts. The best catalyst was 5 wt.% Re–Sr/Ni/ZrO₂. This catalyst was used in the ATR of liquid hydrocarbon fuels such as commercial premium gasoline, hydrotreated FCC gasoline, reagent mixtures, and methylcyclohexane. For premium gasoline, the activity remained unchanged during 30 h, but then diminished rapidly. With the other fuels, however, the catalyst showed a much improved performance, indicating that the presence of sulfur could be associated with catalyst stability. ATR coupled with the water–gas shift reaction led to a reduction in the CO concentration by up to 2800 ppm. The catalyst's activity remained constant even after cold-start runs with 853–423–853 K temperature cycles under H₂O/O₂/N₂ conditions. Thus, the Re–Sr/Ni/ZrO₂ catalyst is effective for ATR of liquid hydrocarbon fuels. Further work is currently under way to extend the catalyst life.     

Micro-kinetic analysis of direct N2O decomposition over steam-activated Fe-silicalite from transient experiments in the TAP reactor

Mechanistic and kinetic aspects of the direct decomposition of N₂O over steam-activated Fe-silicalite were investigated by transient experiments in vacuum (N₂O peak pressure of ca. 10 Pa) using the temporal analysis of products (TAP) reactor in the temperature range of 773–848 K. The transient responses of N₂O, N₂, and O₂ obtained upon N₂O decomposition were fitted to different micro-kinetic models. Through model discrimination it was concluded that both free iron sites and iron sites with adsorbed mono-atomic oxygen (*O) species are active for N₂O decomposition. Oxygen formation occurs via decomposition of bi-atomic (*O₂) oxygen species adsorbed over the iron site. This bi-atomic oxygen species originates from another bi-atomic oxygen species (O*O), which is initially formed via interaction of N₂O with iron site possessing mono-atomic oxygen species (*O). Based on our modeling, the recombination of two mono-atomic oxygen (*O) species or direct O₂ formation via reaction of N₂O with *O can be excluded as potential reaction pathways yielding gas-phase O₂. The simulation results predict that the overall rate of N₂O decomposition is controlled by regeneration of free iron sites via a multi-step oxygen formation at least below 700 K.     

Promotion effect of residual K on the decomposition of N2O over cobalt–cerium mixed oxide catalyst

A series of cobalt–cerium mixed oxide catalysts (Co₃O₄–CeO₂) with a Ce/Co molar ratio of 0.05 were prepared by co-precipitation (with K₂CO₃ and KOH as the respective precipitant), impregnation, citrate, and direct evaporation methods and then tested for the catalytic decomposition of N₂O. XRD, BET, XPS, O₂-TPD and H₂-TPR methods were used to characterize the catalysts. Catalysts with a trace amount of residual K exhibited higher catalytic activities than those without. The presence of appropriate amount of K in Co₃O₄–CeO₂ may improve the redox property of Co₃O₄, which is important for the decomposition of N₂O. When the amount of K was constant, the surface area became the most important factor for the reaction. The co-precipitation-prepared catalyst with K₂CO₃ as precipitant exhibited the best catalytic performance because of the presence of ca. 2 mol% residual K and the high surface area. We also discussed the rate-determining step of the N₂O decomposition reaction over these Co₃O₄–CeO₂ catalysts.     

The importance of Fe loading on the N2O reduction with NH3 over Fe-MFI: Effect of acid site formation on Fe species

Effect of the loading amount of Fe over ion-exchanged Fe-MFI catalysts on the catalytic performance of N₂O reduction with NH₃ was investigated, and the results indicated that the turnover frequency (TOF) was almost constant in the Fe/Al range between 0.05 and 0.40. The activity of N₂O + NH₃ reaction was much lower than that of N₂O + CH₄ reaction over Fe-MFI (Fe/Al = 0.40), and the preadsorption of NH₃ decreased drastically the activity of N₂O + CH₄ reaction. The temperature-programmed desorption (TPD) of NH₃ showed the formation of stronger acid sites on Fe-MFI (Fe/Al = 0.24 and 0.40), and the amount of the acid sites agrees well with the desorption amount O₂ in O₂-TPD in the low temperature range. The acid sites gave a 3610 cm⁻¹ peak (Brønsted acid) in FTIR observation. These results suggest that the acid sites were formed on the bridge oxide ions in binuclear Fe species. Adsorbed NH₃ on the strong acid sites inhibited N₂O dissociation, which can be related to the low activity of N₂O + NH₃ reaction over Fe-MFI with high Fe loading.     

Kinetic analysis of N2O decomposition over calcined hydrotalcites

Kinetics of N₂O decomposition over catalyst prepared by calcination of Co–Mn hydrotalcite was examined in integral fixed-bed reactor () at various N₂O and O₂ initial partial pressure at temperature range of 330–450 °C. Kinetic data were evaluated by linear and non-linear regression method, 15 kinetic expressions were tested. Based on the obtained results a redox model of N₂O decomposition was proposed. At low pressures of O₂, adsorbed oxygen is formed by the N₂O decomposition; the N₂O chemisorption is considered as the rate-determining step. On the contrary, at high O₂ pressure it could be assumed that adsorbed oxygen species appear as a result of O₂ adsorption and the Eley–Rideal mechanism is the rate determining. N₂O decomposition is well described by the 1st rate law at N₂O and O₂ concentrations typical for waste gases.     

Potassium-doped Co3O4 catalyst for direct decomposition of N2O

Direct decomposition of nitrous oxide (N₂O) on K-doped Co₃O₄ catalysts was examined. The K-doped Co₃O₄ catalyst showed a high activity even in the presence of water. In the durability test of the K-doped Co₃O₄ catalyst, the activity was maintained at least for 12 h. It was found that the activity of the K-doped Co₃O₄ catalyst strongly depended on the amount of K in the catalyst. In order to reveal the role of the K component on the catalytic activity, the catalyst was characterized by XRD, XPS, TPR and TPD. The results suggested that regeneration of the Co²⁺ species from the Co³⁺ species formed by oxidation of Co²⁺ with the oxygen atoms formed by N₂O decomposition was promoted by the addition of K to the Co₃O₄ catalyst.