多壁碳纳米管/聚乙烯醇复合材料电磁屏蔽性能研究

通过熔融共混、流延成膜法制备了多壁碳纳米管/聚乙烯醇(MWCNTs/PVA)复合材料,并研究了碳纤维作为增强体的作用。扫描电子显微镜、傅里叶变换红外光谱、热重分析表明:MWCNTs在PVA基体中均匀分散且形成了良好的空间导电网络;MWCNTs的加入会使吸收峰转移并与PVA发生键合反应;MWCNTs/PVA复合材料具有优异的热稳定性,热分解温度低于105℃时只有少量水分蒸发。导电性和电磁屏蔽测试表明,MWCNTs/PVA复合材料电磁屏蔽性能随其导电性的增强而提高,MWCNTs质量分数为1.2%的复合材料样品,在干扰电磁波频率为1~18GHz频段上具有良好的屏蔽性能,当干扰电磁波频率为13.3GHz时,其屏蔽效能为36.7dB。碳纤维可以增强MWCNTs/PVA复合材料的屏蔽性能,MWCNTs质量分数为0.6%的碳纤维增强MWCNTs/PVA复合材料样品,在干扰电磁波频率为1~18GHz频段时,其电磁屏蔽效能大于40dB。     

孔隙率对三维针刺C/C复合材料电磁屏蔽性能的影响

通过多次重复先驱体浸渍裂解(PIP)工艺过程,改变材料的孔隙率和体密度,制备不同孔隙率的三维针刺碳/碳(C/C)复合材料,并研究了在8.2~12.4GHz频率范围内(X波段)不同孔隙率C/C复合材料的电磁屏蔽效能。结果表明:适当降低孔隙率有利于提高C/C复合材料的总电磁屏蔽效能和电磁吸收屏蔽效能,当开气孔率为33.4%时,C/C复合材料具有最大的电磁屏蔽效能(40dB),且电磁吸收屏蔽效能(30dB)远大于电磁反射屏蔽效能(12dB),是极具潜力的高吸收低反射电磁屏蔽材料。     

GNS/PMMA泡沫复合材料的制备及其电磁屏蔽性能

本文采用电泳法在泡沫镍表面沉积一层石墨烯,接着浸渍一层聚甲基丙烯酸甲酯,最后去除泡沫镍模板获得石墨烯/聚甲基丙烯酸甲酯泡沫复合材料。采用扫描电镜、四探针电导率仪及矢量网络分析仪等对材料的形貌结构及性能进行表征。结果表明该泡沫复合材料完整地继承了泡沫镍的三维骨架结构,石墨烯在聚合物骨架中相互连接形成全连通的导电网络,使得该复合材料具有良好的电导率及电磁屏蔽性能。孔径0.25mm、厚度1.5mm的该复合材料的电导率最大可达1.5S·m-1,在8~12GHz范围内,其电磁屏蔽效能最高可达12.7dB,其中吸收损耗占总损耗的99%。因此以吸收损耗为主要屏蔽机制的石墨烯/聚甲基丙烯酸甲酯泡沫复合材料是一种有前途的轻质、透气型电磁屏蔽材料。     

导电聚苯胺/纳米镍粉复合屏蔽材料的研究

制备了导电聚苯胺/纳米镍粉复合屏蔽材料.实验中把导电聚苯胺与镍粉以28的比例制成复合粉,然后再将复合粉与环氧树脂以37的比例混合,制成屏蔽涂料.检测结果显示,当聚苯胺电导率为102S/cm、镍粉颗粒尺寸为50～180nm、涂层厚度为0.45mm时,在30～1500MHz的频段范围可获得80～100dB的屏蔽效能.分析表明,大幅度提高吸收损耗,适当降低反射损耗可以减少二次电磁污染.这种屏蔽涂料不仅可用于电器机壳,而且也可用于电子元件、器件.     

橡胶木屑基活性炭—聚氨酯复合材料的制备及其微波吸收性能（英文）

采用ZnCl2对橡胶木屑进行化学活化制备出活性炭。ZnCl2与橡胶木屑的浸渍质量比为1.0-2.0,活化温度为500℃,时间为60min。通过扫描电镜、X射线衍射和BET比表面分析仪探讨浸渍比例对活性炭孔结构的影响。结果表明,当浸渍比为1.5∶1时,样品的比表面积和孔径分别为1301m2/g和0.37cm3/g。通过化学发泡工艺将不同质量分数(1%,2%,3%,5%,8%)的活性炭填充至聚氨酯中制备出聚氨酯复合材料。在1-5GHz频率范围内,复合材料吸收微波。随着活性炭含量增加,在1-3GHz范围内,介电常数(ε’)和回波损耗增加。活性炭含量为8%时复合材料的介电常数达到最大值3.0。在1.8GHz时,复合材料的回波损耗为10dB。在-2.5GHz,电磁屏蔽效率大于3dB。与传统聚合物材料如填加金属的聚氨酯和聚酯相比,所制复合材料呈微波段吸收,可作为电磁屏蔽材料。     

Sr0.7La0.15Ce0.15Fe11.7Zn0.3O19/PAn复合材料的制备及微波吸收性能

用溶胶-凝胶法制备了La、Ce、Zn掺杂锶铁氧体Sr0.7La0.15Ce0.15Fe11.7Zn0.3O19纳米粉晶,再通过原位聚合反应法制备了掺杂锶铁氧体/聚苯胺(PAn)复合材料.用XRD、SEM、FTIR对样品进行表征,用微波网络分析仪测量了样品在2～12.4GHz频率范围的微波反射率(R).研究结果表明,聚苯胺包覆于掺杂锶铁氧体粒子表面,Sr0.7La0.15Ce0.15Fe11.7Zn0.3O19/PAn微波吸收性能优良,具有磁损耗和电损耗协同作用.复合样品厚度为3mm时,10GHz频率位置吸收峰值为-28dB,10>dB吸收带宽为4.7GHz.从R随频率变化的曲线趋势看,最佳匹配厚度为2.6mm,吸收峰值接近-40dB,峰值频率高于12.4GHz,>10dB吸收带宽预计达到5.5GHz.     

聚苯胺性状及其含量对镍粉/聚苯胺涂层屏蔽性能的影响

系统分析了金属粉末/聚苯胺复合电磁屏蔽材料中导电聚苯胺的性状,体积分数对微观结构和电磁屏蔽效能的影响.从二次掺杂的导电聚苯胺的电磁性能讨论了聚苯胺对电磁屏蔽效能的贡献.研究了二次掺杂聚苯胺性状对电磁屏蔽涂层微观结构形貌以及与金属粉末的复合效应对电磁屏蔽效能的贡献.研究的结果表明导电聚苯胺的加入有利于增加电磁屏蔽材料对于高频电磁波的电磁屏蔽效能,但是对低频部分的电磁波的屏蔽效能与纯金属粉末电磁屏蔽材料相比有所降低,这可能是由于聚苯胺加入导致的导电组分分布不均匀所引起的.实验结果表明胶状体聚苯胺和粉末状聚苯胺在电磁屏蔽涂料基体树脂中具有完全不同的形态,分析了对电磁屏蔽效能的影响.     

膨胀石墨/金属网/ABS复合材料电磁屏蔽性能的研究

以膨胀石墨(EG)和金属网(MN)作为电磁屏蔽基元材料与ABS树脂采用共混、挤出、热压等成型工艺制备了电磁屏蔽复合材料,研究了膨胀石墨的含量、处理方式、复合材料的厚度和金属网的目数对电磁屏蔽复合材料屏蔽性能的影响。结果表明,在膨胀石墨/ABS电磁屏蔽复合材料中,其电磁屏蔽效能随着膨胀石墨含量增加及复合材料厚度增加而增大,膨胀石墨经超声处理后,可以提高复合材料的屏蔽效能。在两种单层金属网/ABS电磁屏蔽夹层复合材料中,屏蔽效能并不随着金属网目数增加而增大。在30MHz～1.8GHz频率范围内,200目不锈钢网/ABS复合材料和100目铜网/ABS复合材料的屏蔽性能最好,最大屏蔽效能分别为76.1和70dB。在多相电磁屏蔽复合材料中,膨胀石墨/不锈钢网/ABS复合材料的屏蔽效能比不锈钢网/ABS复合材料高约5dB。     

PANI-HCl/PAN电磁屏蔽纳米纤维膜的制备与表征

用化学方法合成盐酸掺杂的导电聚苯胺,然后以静电纺丝技术制备PANI-HCl/PAN纳米柔性电磁屏蔽材料。利用红外光谱和扫描电镜分别对纳米纤维结构和形貌进行表征分析,并用电子万能试验机和矢量网络分析仪分别对导电聚苯胺薄膜的力学性能及屏蔽特性进行了测试和分析。结果表明,随着PANI-HCl含量的增加,纺丝溶液的电导率增加,纳米纤维直径减少,力学性能降低;PANI-HCl/PAN纳米薄膜的电磁屏蔽性能随着薄膜厚度的增加,电磁屏蔽性能提高,当薄膜厚度为91.04μm时,薄膜的电磁屏蔽效能达到20.38dB;同时,纳米纤维膜在低频段均表现良好的电磁屏蔽效果,在1～9MHz频率范围内,当聚苯胺的含量达到13%时,屏蔽率达到90%以上。     

Pickering乳液技术制备纤维素纳米纤丝-还原氧化石墨烯/聚甲基丙烯酸甲酯电磁屏蔽复合材料

利用纤维素纳米纤丝（CNF）和氧化石墨烯（GO）共稳定的含有聚甲基丙烯酸甲酯（PMMA）的Pickering乳液法,并经抽滤、还原、热压等工艺制备高性能的纤维素纳米纤丝-还原氧化石墨烯/聚甲基丙烯酸甲酯（CNF-rGO/PMMA）电磁屏蔽复合材料。通过调节油相中聚合物的质量浓度、水油体积比,从而调控GO在复合材料中的质量分数。研究GO还原方式、质量分数及热压过程对所制备的CNF-rGO/PMMA电磁屏蔽复合材料的形貌结构与性能的影响。CNF-rGO/PMMA电磁屏蔽复合材料中GO经水合肼处理后有效还原为rGO,热压工艺使包裹在PMMA颗粒外的CNF-rGO片层与PMMA颗粒紧密堆积并形成交联的三维导电网络从而具有优异的导电率,在X波段不同频率（8.2~12.4 GHz）下具有良好的电磁屏蔽效能及稳定性,电磁屏蔽效能可达20 dB以上,可用于民用电磁屏蔽材料。      

Al颗粒夹层CFRP复合材料力学及电磁屏蔽性能EI北大核心

CFRP复合材料具有优异的力学性能,在航空航天装备中有广泛应用,但是因其单层铺层内部的结构各向异性,单向纤维铺层对于垂直极化波的电磁屏蔽效能较弱。为应对日益复杂的电磁环境,保护电子元器件不受干扰,增强复合材料的电磁屏蔽效能显得尤为重要,本工作利用非连续Al颗粒在层间面内紧密排列,构建了一种层间面内含连续Al屏蔽层的CFRP复合材料,并研究了不同Al颗粒含量对复合材料电磁屏蔽效能和力学性能的影响规律。结果表明,随着Al颗粒含量的增加,CFRP复合材料的导电性和电磁屏蔽效能也随之增加,当聚合物中Al颗粒质量分数达到33.3%时,复合材料的面内电导率提高了3个数量级,在垂直于纤维方向上对频率为3~17 GHz的电磁波的电磁屏蔽效能提高了10 dB以上。随着Al颗粒含量的增加,复合材料层间剪切强度与弯曲强度出现先上升后下降的变化规律,当树脂中Al质量分数为33.3%时,复合材料的层间剪切性能提高了5.2%达到80.5 MPa,当树脂中Al质量分数为50%时,复合材料的弯曲强度提高了20%至1441.0 MPa,弯曲模量提高了10.2%达到101.83 GPa。由此可见,Al颗粒夹层CFRP复合材料可以实现力学性能和电磁屏蔽效能的同步提升,是一种具有广泛应用前景的结构-电磁屏蔽一体化复合材料。     

三维碳化硅纳米线增强碳化硅陶瓷基复合材料的电磁屏蔽性能

碳化硅纳米线具有优异的电磁吸收性能, 三维网络结构可以更好地使电磁波在空间内被多次反射和吸收。通过抽滤的方法制备得到体积分数20%交错排列的碳化硅纳米线网络预制体。然后采用化学气相渗透工艺制备热解炭界面和碳化硅基体, 并通过化学气相渗透和前驱体浸渍热解工艺得到致密的SiCNWs/SiC陶瓷基复合材料。甲烷和三氯甲基硅烷分别是热解炭和碳化硅的前驱体, 随着热解碳质量分数从21.3%增加到29.5%, 多孔SiCNWs预制体电磁屏蔽效率均值在8~12 GHz (X)波段从9.2 dB增加到64.1 dB。质量增重13%的热解碳界面修饰的SiCNWs/SiC陶瓷基复合材料在X波段平均电磁屏蔽效率达到37.8 dB电磁屏蔽性能。结果显示, SiCNWs/SiC陶瓷基复合材料在新一代军事电磁屏蔽材料中具有潜在应用前景。     

Complex permittivity and electromagnetic interference shielding properties of Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript>/polyaniline composites

Ti₃SiC₂/insulating polyaniline (Ti₃SiC₂/PANI) composites were prepared by solution blending and subsequently by hot-pressing process. The dielectric permittivity and electromagnetic interference (EMI) shielding effectiveness (SE) of the composites were determined in the frequency range of 8.2–12.4 GHz (X-band). Both real and imaginary permittivities increase with the increasing Ti₃SiC₂ content, and which are attributed to the enhanced displacement current and conduction current. The EMI SE of the composites can be greatly improved by addition of Ti₃SiC₂ filler, which may be ascribed to the increase of electrical conductivity of the composites. It is also found that the reflection of electromagnetic radiation is a dominant mechanism for EMI shielding of the composite. An average EMI SE of 23 dB can be achieved in the X-band range for the composite with 25 wt% Ti₃SiC₂ content, which shows the potential of the Ti₃SiC₂/PANI composites as EMI shielding materials for commercial applications.     

Processing of graphene nanoribbon based hybrid composite for electromagnetic shielding

The advent of graphene heralded by the recent studies on carbon based conducting polymer composites has been a motivation for the use of graphene as an electromagnetic interference (EMI) shielding material. One of the variants of graphene, graphene nanoribbon (GNR) shows remarkably different properties from graphene. The EMI shielding effectiveness of the composite material mainly depends on fillers’ intrinsic conductivity, dielectric constant and aspect ratio. We have synthesized graphene nanoribbon (GNR) – Polyaniline (PANI) – epoxy composite film for effective shielding material in the X-band frequency range of 8.2–12.4 (GHz). We have performed detailed studies of the EMI shielding effect and the performance of the composite and found that the composite shows ∼−40 dB shielding which is sufficient to shield more than 95% of the EM waves in X Band. We checked the shielding effectiveness of the composite film by varying the GNR percentage and the thickness of the film. The strength properties of the synthesized composited were also studied with a aim to have a material having both high strength and EMI shielding properties.     

Reduced graphene oxide deposited carbon fiber reinforced polymer composites for electromagnetic interference shielding

Reduced graphene oxide deposited carbon fiber (rGO-CF) was prepared by introducing GO onto CF surface through electrophoretic deposition method, following by reducing the GO sheets on CF with NaBH₄ solution. The rGO-CF was found to be more effective than CF to improve the electromagnetic interference (EMI) shielding property of unsaturated polyester (UP) based composites. With 0.75% mass fraction of rGO-CF, the shielding effectiveness of the composite reached 37.8 dB at the frequency range of 8.2–12.4 GHz (x-band), which had 16.3% increase than that of CF/UP composite (32.5 dB) in the same fiber mass fraction. The results suggest that rGO-CF is a good candidate for the use as a light-weight EMI shielding material.     

Lightweight multi-walled carbon nanotube buckypaper/glass fiber–epoxy composites for strong electromagnetic interference shielding and efficient microwave absorption

Multi-walled carbon nanotube buckypaper (BP) reinforced glass fiber–epoxy (GF/EP) composites were selected to fabricate electromagnetic interference (EMI) shielding and microwave absorbing materials. Six different composite configurations with 3.0 mm thick have been conceived and tested over the X-band (8.2–12.4 GHz). Flexible and low-density (0.29 g/cm³) BP provided a high specific EMI SE of 76 dB with controlled electrical conductivity. GF/EP/BP₁₁₁ and GF/EP/BP₁₀₁ composites possess EMI SE as high as of 50–60 dB, which can be attributed to the number of BP inserted and variation in the wave-transmitting layer of the laminates. Furthermore, the shielding mechanism was discussed and suggested that the absorption was the dominant contribution to EMI SE. GF/EP/BP₁₁₀ laminate demonstrated suitable EMI performance (~?20 dB), whereas GF/EP/BP₀₁₁ composite revealed excellent microwave performance, achieving an effective ? 10 dB bandwidth of 3.04 GHz and minimum reflection loss (RL) value of ? 21.16 dB at 10.37 GHz. On the basis of these results, GF/EP/BP composites prepared in this work have potential applications as both EMI shielding and microwave absorber materials given their facile preparation and lightweight use.

     

Hierarchical,seamless, edge-rich nanocarbon hybrid foams for highly efficient electromagnetic-interference shielding

Lightweight,flexible,ultrahigh-performance electromagnetic-interference (EMI) shielding materials are urgently required in the areas of aircraft/aerospace,portable and wearable electronics.Herein,1D carbon nanotubes (CNT) and carbon nanofibers (CNF) with 2D edge-rich graphene (ERG) are used to form a lightweight,flexible CNT-ERG-CNF hybrid foam.This foam was fabricated through a self-sacrificial templating chemical vapor deposition process,where nanocarbons bond through covalent bonding,forming a hierarchical 3D hybridized carbon nanostructure.Multistage conductive networks and heterogeneous interfaces were constructed using edge-rich nanocarbons to increase the induced currents and interracial polarization which makes great contributions to achieve high absorption electromagnetic shielding effectiveness (SEA).The CNT-ERG-CNF hybrid foam exhibits EMI shielding effectiveness (SE) exceeding 55.4 dB in the X-band while the specific SE (SSE,SE divided by mass density) achieves 9200 dB cm3 g-1,which surpasses that of nearly all other carbon-based composite materials.Furthermore,the structural stability and durability of the flexible CNT-ERG-CNF hybrid foams is examined by measuring EMI SE after 10000 times cyclic bending.Remarkably,this work not only provides a new idea for preparing hierarchical carbon materials for a wide range of applications,but presents some fundamental insights for achieving higher absorption losses in EMI shielding materials.     

Electrical conductivity and shielding effectiveness of poly(trimethylene terephthalate)/multiwalled carbon nanotube composites

Poly(trimethylene terephthalate) (PTT)/multiwalled carbon nanotube (MWCNT) composites have been fabricated to evaluate the potential of PTT composites as electromagnetic interference (EMI) shielding material. The room temperature electrical conductivity, complex permittivity, and shielding effectiveness (SE) of PTT/MWCNT composites were studied in the frequency range of 8.2–12.4 GHz (X-band). The dc conductivity (σ) of composites increased with increasing MWCNT loading and a typical percolation behavior was observed at 0.48 vol% MWCNT loading. The highest EMI SE of PTT/MWCNT composites was ~23 decibel (dB) at 4.76 vol% MWCNT loading which suggest that these composites can be used as light weight EMI shielding materials. The correlation among the SE, complex permittivity, and electrical conductivity was also studied. The EMI shielding mechanism of PTT/MWCNT composites was studied by resolving the total EMI SE into absorption and reflection loss.     

Ultrathin,flexible,and high-strength Ni/Cu/metallic glass/Cu/Ni composite with alternate magneto-electric structures for electromagnetic shielding

Electromagnetic interference (EMI) shielding materials with ultrathin,flexible,superior mechanical and thermal management properties are highly desirable for smart and wearable electronics.Here,ultrathin and flexible Ni/Cu/metallic glass/Cu/Ni (Ni/Cu/MG) multilayer composite with alternate magnetic and electrical structures was designed via facial electroless plating of Cu and Ni on an Fe-based metallic glass.The resultant 0.02 mm-thick Ni/Cu/MG composite displays a superior EMI shielding effectiveness (EMISE)of 35 dB and a great EMISE/t of 1750 dB/mm,which is greater than those of composites with monotonous multilayer or homogeneous structures.The improved EMI SE originates from the massive ohmic losses,the enhanced internal reflection/absorption,and the abundant interfacial polarization loss.Particularly,Ni/Cu/MG exhibits a high tensile strength of up to 1.2 GPa and outstanding mechanical stability,enabling the EMI SE remains unchanged after 10,000 times of bending.Moreover,Ni/Cu/MG has excellent Joule heating characteristics and thermal stability,which is very suitable for heating components of wearable hyperthermia devices.