VACUUM PACKAGING OF LAMB. 1. Microbial Considerations

SUMMARY –Paired loins from 148 lamb carcasses were utilized to determine the subsequent case-life of chops from loins that had been stored in vacuum packages. Bacterial samples which were obtained from the surface of the longissimus muscle were used to evaluate the retail case-life of loin chops. Longer periods of storage in vacuum packages were associated with higher initial psychrotrophic counts for subsequent loin chops. Comparisons between vacuum packaged loins that were stored at 0°C vs. 7°C indicated that storage temperatures of 7°C were more favorable for psychrotrophic bacteria growth and thus resulted in decreased subsequent case-life for chops from these loins. 8 days appears to be a reasonable maximum period for the storage of loins in vacuum packages. Fresh chops that were fabricated 8 days postmortem and displayed immediately exhibited an advantage of 1½1/4 days of increased case-life in comparison to those chops from loins which were vacuum packaged 8 days postmortem, stored under vacuum for 8 days, fabricated and subsequently displayed. The average case-life of fresh chops was 3½1/2 days when stored in a retail case at 0°C. The results of the present study indicate that vacuum packaging of lamb loins may be feasible; however, unless low storage temperatures are maintained and the storage interval is short, the retail case-life of chops will be reduced.     

Microbiological and sensory characteristics of pork loin chops: Role of intramuscular fat

Pork loin chops of High, Intermediate and Low intramuscular fat were trimmed free of subcutaneous fat and then packaged and stored in polyvinyl chloride (PVC) film for 0-6 days or in high oxygen barrier (HOB) film for 0-28 days at 4°C ± 1°C. In general, marbling group had no (P > 0·05) effect on the aerobic plate count (APC) and did not result in major differences in the distribution of types in the microflora of pork loin chops. During storage, Pseudomonas spp. became dominant in the microflora of PVC-wrapped chops while Lactobacillus spp. became dominant in the microflora of chops stored in HOB film. Of the sensory characteristics examined, mean surface discoloration and mean overall appearance scores of chops of Low intramuscular fat stored in HOB film were usually lower (P < 0·05) than those of chops of Intermediate and High intramuscular fat. In contrast, marbling group usually had no significant effect on mean surface discoloration and mean overall appearance scores of chops packaged in PVC film.     

DISTRIBUTION PACKAGING METHOD AND STORAGE TIME EFFECTS ON THE MICROBIOLOGICAL CHARACTERISTICS AND INCIDENCE OF THE PATHOGENS LISTERIA MONOCYTOGENES AND SALMONELLA IN PORK1

Microbiological and yield characteristics were determined on bone-in pork loins and Boston butts (n = 65 each) that were selected from a commercial facility and subjected to one of three packaging treatments: (1) paper wrapped, (2) modified atmosphere packaging (66% O, 2.26% CO₂ and 8% N₂), and (3) vacuum packaging. Cuts were stored up to 21 days at 0 ± 2C for yield characteristics and an added 28 and 35 days for microbiological characteristics. Treatment and storage effects on the incidence of the pathogens Listeria monocytogenes, Salmonella and numbers of aerobic bacteria, lactic acid bacteria and coliforms were determined. The amount of purge was variable (100 to 500 g) among packaging treatments. The vacuum packaged and modified atmosphere packed pork loins and butts had lower aerobic plate counts (P < .05) compared with the paper wrapped loins and butts. The numbers of Listeria species decreased at a greater rate for the vacuum packaged and modified atmospheric packaged pork loins compared with the paper wrapped loins. No Salmonella were found on meat from any packaging treatment or storage time. The microbial quality of pork loins and butts can be improved by using vacuum packaging compared with paper wrapping or modified atmosphere packaging.     

Quality, palatability and weight loss of pork as affected by electrical stimulation

Forty-five swine (n = 15, stress-susceptible pigs, fasted for 18 h; n = 15, normal pigs, fasted for 48, 60 or 72h; n = 15, normal pigs, fasted for 18 h) were slaughtered. One side of each pig was electrically stimulated (ES)-550 V, 2-6 A, seventeen impulses, 1·8 s on and 1·8 s off per impulse-and the opposite side was not stimulated (NS). Ham and loin temperatures were monitored at 12 and 24 hours post mortem. Carcass quality-marbling, loin eye colour, loin eye firmness, subcutaneous fat firmness and belly firmness-was evaluated at 24 hours post mortem. Sides were fabricated into four lean cuts at 48 hours; cuts were placed on open metal racks in a 2°C cooler and weight loss was measured after 24, 48 and 72 hours storage. At 120 hours post mortem, loin chops were cut, frozen (-24°C for 45 days) and subsequently used to determine thaw loss, cooking loss, Warner-Bratzler shear (WBS) force and palatability. Ham temperatures (12 h) were significantly (P < 0·05) lower for the ES sides from the stress-susceptible, short-fast (SSF) group but not for normal, long-fast (NLF) or normal, short-fast (NSF) groups. ES produced lighter coloured, softer loin eyes in the SSF group but darker coloured, firmer loin eyes and firmer subcutaneous fat in the NLF group. No significant differences (P > 0·05) were detected for thaw loss, cooking loss, palatability ratings or WBS values between ES and NS in the SSF group but chops from ES sides of NLF animals had significantly (P < 0·05) higher ratings for muscle fibre tenderness, overall tenderness and overall palatability. Weight losses of the lean cuts from the ES sides were higher (P < 0·05) than those from NS sides in only three of sixty comparisons of cuts from the three groups of swine. These data suggest that ES had very minimal effects on quality, palatability or weight loss of pork.     

PHYSICAL AND MICROBIAL CHARACTERISTICS OF PORK LOINS IN MODIFIED ATMOSPHERE PACKAGES

Bone-in pork loins (n = 45) were selected from a commercial facility, subjected to one of three gas flush packaging treatments: NC: 75% N₂, 25% CO₂; ONC₁: 45% 0₂, 35% N₂, 20% CO₂; ONC₂: 66% O₂, 9% N₂, 25% CO₂, and stored for 7, 14 or 21 days at 0±2C. After storage, treatment and storage effects on visual evaluations, storage characteristics, microbial analysis and retail display characteristics were determined. The ONC¹ and ONC²treated loins had less discoloration after 21 days than NC treated loins, and NC treated chops had the least desirable retail display characteristics (P < 0.05). Fewer (P < 0.05) lactic acid producing bacteria (day 21) were found on NC treated loins, resulting in chops with a shorter retail shelf-life. These results indicate that higher oxygen levels (45 and 66%) are necessary for the modified atmosphere storage of fresh pork loins for 21 days.     

SODIUM LACTATE EFFECTS ON THE STABILITY OF FRESH AND CURED PORK LONGISSIMUS

Boneless pork loins sliced into 1.9 cm fresh chops were dipped to retain 0, 1.5 or 3% sodium lactate (SL) and packaged in polyvinylchloride (PVC) or vacuum-packaged (VP), Color of fresh chops was monitored visually and objectively. Boneless pork loins were cured by injection with 0, 1.5 or 3% SL, or were dipped after slicing to retain 0, 1.5 or 3% SL. Cure for the dipped loins contained no SL. Color and aerobic plate count (APC) of vacuum-packaged chops were evaluated over 70 days of retail storage (4C). Visual color was darker (P < 0.05) and L* values were lower (P < 0.05) for 3% SL-dipped fresh chops. Fresh chops containing 1.5 and 3% SL had higher a* values than controls. Surface discoloration of 3% SL fresh chops was lower (P < 0.05) than control chops. Cured injected chops (3% SL) had lower (P < 0.05) L* values than dipped chops or injected controls. L*, a* and b* values of cured dipped chops (3% SL) were not different (P > 0.05) from controls. No consistent trends were found in APC of cured chops. Injection of SL prior to cooking darkened the color of cured pork loin chops.     

Physical, Sensory and Microbiological Characteristics of Lamb Retail Cuts Vacuum Packaged in High Oxygen-Barrier Film

Lamb chops and steaks from fresh (F) or vacuum packaged (VP) racks, loins and legs were packaged in polyvinyl chloride (PVC) film or vacuum packaged in high oxygen-barrier (HOB) film. Use of previously vacuum packaged (PVP) cuts did not affect overall appearance of rib or loin chops during subsequent retail display but HOB film-packaged leg steaks from PVP cuts had lower overall appearance scores than did leg steaks from F cuts. Prior VP storage negatively affected flavor desirability and odor at the conclusion of retail display (4 days in PVC or 10 or 15 days in HOB film). Pseudomonas spp. were a dominant part of the microflora of PVC-wrapped chops while L. cellobiosus was a dominant part of the microflora of HOB-wrapped chops.     

Static, Controlled (CO2) Atmosphere Packaging of Retail Ready Pork

Wrapped boneless pork loin roasts and slices were stored at 4°in bulk under constant CO₂ concentrations of 50% and 100% for 1 and 2 wks. Samples stored under 50% CO₂ for 2 wks could subsequently be displayed (aerobic) for 3 days without becoming unacceptable or for 6 days if previously held under 100% CO₂ for 14 days. Aerobic shelf-life at 4°of the latter samples equalled that of fresh pork chops under simulated retail display. Physicochemical characteristics during storage did not limit acceptability. Reusable master packs have application for distribution of retail ready cuts under controlled atmosphere packaging.     

The effect of wholesale vacuum and 100% CO2 storage on the subsequent microbiological, colour and acceptability attributes of PVC-overwrapped pork loin chops

The shelf life of chops cut from pork loins, after either vacuum or 100% CO₂ storage (0, 7 or 14 days), was determined. The PVC-overwrapped chops were assessed, following a shelf life study of 0, 2, 5 or 7 days at 0 or 5°C, regarding quality attributes such as microbiological contamination levels, colour and acceptability. The study indicated that according to the psychrotrophic counts, the PVC-overwrapped retail chops, from the vacuum as well as the 100% CO₂ stored pork loins (0, 7 or 14 days), still attained a conventional shelf life of 3 days.

Lactic acid bacteria and pseudomonads largely represented the psychrotrophic counts. No clear pattern could be detected regarding the colour scores except that the samples displayed at 0°C tended to retain colour longer. These samples were also judged to be more acceptable, although the determination of acceptability was subjective.     

Effects of Packaging and Processing Procedures on the Quality and Shelf Life of Fresh Pork Loins

Thirty crossbred hogs were slaughtered and the longissimus muscle from the left side was removed and divided into two equal sections within 20 min postmortem (HP) and those from the right side were removed and divided 24 hr postmortem(CP). One-half of the muscle from each side was wrapped in parchment paper (PP) and the other half was vacuum packaged (VP) and loin sections were assigned to storage intervals of 0, 7, 14, 21, or 28 days. At the end of each storage period, loins were evaluated for moisture loss, bacterial levels, off-odor, sensory properties and retail case display. VP and HP treatments had reduced moisture loss (P<0.05). Off-odor scores were higher (P<0.05) for PP wrapped loins on day 14. Few palatability differences were observed with packaging and processing treatments. Vacuum packaging had positive effects on the storage and retail display characteristics of fresh pork.     

ANCM bibliography

Changes in fatty acid profiles of pork loin chops fried in different culinary fats (olive oil, sunflower oil, butter and pig lard) during 10 days of refrigerated storage were studied. Olive oil-fried loin chops (OOLC) were significantly highest in monounsaturated fatty acids (MUFA) and C18:1. Sunflower oil-fried loin chops (SOLC) showed the highest polyunsaturated fatty acid (PUFA) proportions, mainly due to C18:2 contents. Butter-fried loin chops (BTLC) were significantly richer in saturated fatty acids (SFA), such as C12:0, C14:0 and C16:0, while pig lard-fried loin chops (PLLC) contained moderate proportions of SFA, MUFA and PUFA. Fatty acid profiles of neutral lipids (NL), free fatty acids (FFA) and polar lipids (PL) were slightly changed after refrigerated storage. After 10 days of refrigerated storage, differences among samples fried in different culinary fats were maintained or increased. NL from OOLC had the significantly largest percentages of C18:1 and MUFA, while SOLC had the significantly largest percentages of C18:2 and PUFA. The highest percentages of C12:0, C14:0, C16:0 and SFA were characteristic for pork loin chops fried in butter at the end of the storage period. Refrigerated pork loin chops fried in pig lard showed intermediate percentages of SFA, MUFA and PUFA. OOLC had a more desirable nutritional value than other fried pork loin chops after and before the refrigerated storage.     

Effects of pork muscle quality on bacterial growth and retail case life

The effects of muscle quality (PSE, normal, DFD) upon the bacteriology and retail case life of pork chops were determined. Pork loin chops were processed from boneless backs after 90 days of frozen storage at -30°C. Variation in bacterial numbers was due to a highly significant (p < 0·001) storage time by muscle quality interaction. During simulated retail display, total psychrotrophs, Pseudomonas spp., Brochothrix thermosphacta and Enterobacteriaceae were lowest on PSE pork and highest on DFD pork in comparison to normal pork. Differences in bacterial densities were due to a longer lag phase in PSE pork and a shorter lag phase in DFD pork than in normal pork. Of the three muscle quality groups, DFD was most susceptible to the development of spoilage odours, while PSE pork was most sensitive to deterioration in appearance.     

THE EFFECTS OF FROZEN STORAGE AND PROTECTIVE STORAGE WRAP ON THE RETAIL CASE-LIFE OF PORK LOIN CHOPS

Loin chops from 60 pork carcass sides were utilized to evaluate the influences of frozen storage and protective storage wrap upon factors contributing to the retail case-life of thawed chops. The composite results of this study indicated that pork loin chops could be frozen and stored for 168 days or less at ?30° C and have a retail case-life of at least 6 days, under the conditions employed in the present study. The possible exception is an amount of drip in the packages of chops stored in certain protective wraps which may be unacceptable when displayed for prolonged periods.     

Sampling of Fresh Pork for Nutrient Analysis

Paired loins from 18 barrow and gilt carcasses were randomly selected to evaluate the effect of marketing on the nutrient composition of fresh pork loins. The paired loin from one side was shipped through a predetermined marketing system, while the control loin was transported immediately back to Beltsville, MD. Rib chops from each loin were analyzed for key nutrients. The overall results from this study indicate that pork loins subjected to extreme marketing conditions have weights, appearance and quality traits and nutritional composition similar to loins shipped from a slaughter plant directly to the research facility. Thus, pork samples handled by a controlled research technique and sampled at the point of slaughter are basically equivalent to what the consumer purchases at the retail level.     

Increase in retail display of frozen lamb chops with increased loin storage time before cutting into chops

There is a steady deterioration of the colour of lamb chops during frozen storage. Storing meat in carcass form or as primals before cutting and packaging minimizes the exposure of the meat surfaces to deteriorating environmental effects. This experiment examines the effects of storage conditions (form, time and temperature) on the display life of frozen chops. Loins were removed from recently frozen carcasses and stored for 0, 10, 20 or 30 weeks at temperatures of -5°C, -10°C and -20°C. Chops were cut from the stored loins, packaged in oxygen permeable film, stored in the dark at -20°C for 0,4,8 or 12 weeks and then displayed at -20°C under continuous lighting. The retail display life of the chops was assessed by an experienced colour panel. The most rapid colour deterioration occurred in chops cut from unstored frozen loins and held for 12 weeks prior to display (display life of less than 1 day). Chops cut from loins stored for 30 weeks at -20°C, and then held for 12 weeks prior to display had a display life of 23 days. Both increased loin storage temperature and an increased duration of chop storage before display decreased the retial display life. This study indicates that frozen storage of cut chops for as little as 4 weeks reduces the display life by almost 80% so that whole carcasses or loins rather than cut chops should be shipped to distant markets. unstored frozen loins and held for 12 weeks prior to display (display life of less.     

The influence of storage and display conditions on the retail properties and case-life of display-ready pork loin roasts

A total of 216 pork loin subsections were utilized to investigate the effects of storage atmosphere (100% N(2); 100% CO(2); or 70% O(2) and 30% CO(2)), storage temperature (-1.5, 2 or 5 °C) and duration of chilled storage (≤28 days) and subsequent aerobic display (≤30 hr) on the retail properties and storage life of display-ready pork cuts. Composite results clearly emphasize the importance of subzero storage to the retail properties, and storage life of pork for all the types of storage atmosphere utilized. However, in the present study, controlled atmospheres of 70% O(2) and 30% CO(2) possessed the greatest preservative properties for masterpacked display-ready pork loin subsections (roasts) during chilled storage for up to 24 days, based upon visual and olfactory criteria. A decrease in retail appearance, attributable to a progressive increase in surface discoloration during both chilled storage and subsequent, aerobic display, resulted in a increase in the incidence of unacceptable packages, during both chilled storage and subsequent, aerobic display, which restricted chilled storage life to 20 days or less. Storage time consistently exerted the greatest influence on retail properties and generally accounted for 80% or more of the variation in most attributes evaluated. In addition, off-odors developed progressively during both chilled storage and subsequent, aerobic display, which further restricted chilled storage life to 12 days. Consequently, based upon previous cited results, for distribution of display-ready pork cuts to be successful, the hygienic quality of the commercial product must be improved.     

The display life of retail packaged pork chops after their storage in master packs under atmospheres of N(2), CO(2) or O(2) + CO(2)

Commercial, bone-in pork loins were divided into four portions. One portion of each loin was vacuum packaged, then stored at -1.5 °C. The other portions were each divided into three chops, which were retail packaged. The retail packs were master packaged under atmospheres of N(2), CO(2) or O(2) + CO(2) (2:1, v/v), then stored at 2 °C. The pork was assessed after storage for up to 42 days. At each assessment, a vacuum pack and a master pack of each type, each containing product from the same loin, were withdrawn from storage. The vacuum packaged portion was cut into three chops, which were retail packaged. The chops from all packagings were displayed in a retail cabinet which maintained average air temperatures between 3 and 6 °C. The chops were assessed twice daily until they were judged to be of undesirable appearance. After storage for 1 or 2 days, the chops from all master packs appeared less desirable than the freshly cut chops. After all longer storage times, chops from N(2) and CO(2) atmospheres appeared as desirable as freshly cut chops, as did chops from O(2) + CO(2) that were stored for up to 16 days. However, chops stored under O(2) + CO(2) for 21 days appeared undesirable. Chops stored under N(2) or O(2) + CO(2) developed spoilage odours, after storage for 28 or 21 days, respectively. Bacteria were more numerous on the fat than on the muscle tissue. The numbers of bacteria were 10(7) cfu cm(-2) on the fat surfaces of chops stored under vacuum or N(2) for 42 days. The numbers of bacteria were 10(6) cfu cm(-2) on the fat surfaces of chops stored under CO(2) for 42 days or under O(2) + CO(2) for 21 days. At those times, only lactobacilli were isolated from chops stored under CO(2), but small or large fractions of enterobacteria were present in the flora on chops stored under vacuum or N(2), respectively, while the flora on chops stored under O(2) + CO(2) contained large fractions of Brochothrix thermosphacta and Gram negative, strictly aerobic, spoilage bacteria. After all storage times, chops cut from vacuum packaged portions remained of desirable appearance when displayed for 48 hr or longer. Chops stored under N(2) or CO(2) for between 2 and 35 days, or under O(2) + CO(2) for between 4 and 12 days, retained a desirable appearance during display for the same times as the freshly cut chops. Off-odours were apparent in chops after their display following storage under vacuum or CO(2) for 21 days, or under N(2) or O(2) + CO(2) for 12 days. The numbers of bacteria on the fat surfaces of chops spoiled by off-odours were ≥ 10(5) cfu cm(-2). The flora on chops removed from display were generally enriched for B. thermosphacta, enterobacteria and/or Gram negative aerobes as compared with the flora on the chops when they were removed from the storage packs. Those data indicate that the storage life of master packaged, display ready pork will probably be severely limited by the poor hygienic condition of commercial products, to little more than 1 week for product stored under N(2) or O(2) + CO(2) or < 3 weeks for product stored under CO(2).     

EFFECTS OF SOLUTION ENHANCEMENT ON PALATABILITY AND SHELF-LIFE CHARACTERISTICS OF LAMB RETAIL CUTS

The low demand for lamb in the U.S.A. requires the sheep industry to focus on the development of a means to simultaneously protect fresh lamb consumption from deteriorating and entice new consumer purchases based on palatability characteristics. Thus, the shelf-life and palatability attributes of lamb enhanced with salt, phosphate and rosemary were compared with traditional, fresh, nonenhanced lamb cuts. Wholesale loins and legs (n  =  30/subprimal) were either injected to 112.5% of raw weight with the enhancement treatment (ENH) or not (Ctrl), and both ENH and Ctrl cuts were vacuum-packaged and stored 24 h before fabrication into 2.54-cm-thick chops/steaks. While color scores decreased (P  <  0.05) for both loin chops and leg steaks over the 7-day display period, sensory panelists preferred (P  <  0.05) ENH lamb over Ctrl chops and steaks. Results indicate that enhancement can improve the palatability attributes of lamb without detrimental effects on product shelf life.

PRACTICAL APPLICATIONS

Information presented in the current experiment can be used as a tool to define the sensory taste and color quality characteristics of solution-enhanced lamb retail cuts. More specifically, this information could be used to support future studies in the areas of color stability/packaging applications and a means to identify a threshold for solution enhancement of lamb muscles. With an industry that relies on the identification of new cuts for the retail market, and consumers placing tremendous emphasis on muscle color at the time of purchase, a thorough understanding of color stability for solution-enhanced lamb is necessary. Lastly, this information can be used to further enhance the potential marketability of such muscles from the lamb carcass that tend to receive severe discounts as a result of a lack in consumer preference for lamb products in the retail setting.     

Singular and combined effects of electrical stimulation, post-mortem ageing and blade tenderisation on the palatability attributes of beef from young bulls

Thirty Santa Gertrudis bulls (approximately 15-18 months old) were slaughtered, dressed and split into siides. The right side of each carcass was electrically stimulated (ES) with seventeen impulses (1·8s impulse duration; 1·8s interval between impulses) of 550 V (AC) and 5 A while the left side served as a non-stimulated control (not-ES). At 24h post morten, USDA quality and yield grade data were obtained from each side. On the second day post mortem, all sides were fabricated and strip loins, top sirloin butts and ribeyes were obtained from each side for post-mortem ageing and blade tenderisation studies. Steaks were removed after a post-mortem ageing period of 4 or 18 days and before (not-BT) or after blade tenderisation (BT) for sensory panel evaluations or shear force determinations. ES sides had more youthful lean maturity (P < 0·0001), higher marbling (P < 0.·002), higher USDA quality grades (P < 0·0.0001) and finer-textured lean (P < 0·002) than did not-stimulated (not-ES) sides. ES significantly improved (P < 0·05) palatability traits in two of twenty-four comparisons; BT significantly improved palatability traits in twelve of twenty-four comparisons and 18-day post-mortem ageing significantly improved palatability traits in seven of twelve comparisons. No significant reductions (P < 0·05) in shear force values were observed for steaks from ES versus not-ES sides while significant reductions (P < 0·05) were observed for steaks from BT versus non-BT cuts (four of six comparisons) and for steaks from cuts aged for 18 versus 4 days (ten of twelve comparisons). BT and 18-day post-mortem ageing were more effective for increasing palatability or for decreasing shear force requirements than was ES; however, ES greatly improved lean colour of meat from bulls.     

Centralized bulk pre-packaging of pork retail cuts

The performance of a commercial bulk pre-packaging system was compared to a laboratory system in terms of quality attributes such as microbiology, colour, odour, and acceptability of PVC-overwrapped pork retail cuts. A similar retail shelf life of 3 days was achieved after either 0, 7, or 14 days bulk storage with both packaging systems. The colour of the samples from both systems was pale to normal during the trial. After 14 days storage the samples from both systems were still acceptable and had a fresh meat odour. The results show that the commercial system (Cryovac GFII, Darex Africa (Pty) Ltd, Kemptonpark RSA) may be applied successfully for 100% CO₂ bulk packaging of PVC-overwrapped pork retail cuts.