Extended Elementary Siphons and Their Application to Liveness‐Enforcement of Generalized Petri Nets

As a significant structural object, siphons are extensively employed to implement a large number of deadlock prevention and liveness‐enforcing methods for flexible manufacturing systems modeled by Petri nets. By linear combinations, a set of elementary siphons is chosen from all strict minimal ones to be controlled and thus the structural complexity of a supervisor is greatly reduced. The concept of elementary siphons is originally proposed for ordinary Petri nets. When applied to generalized Petri nets, their selection and controllability require an additional study. In this work, the concept of augmented siphons is proposed to extend the application of the elementary ones to a class of generalized Petri nets, GLS³PR. Based on graph theory, a siphon extraction algorithm is developed to obtain all strict minimal siphons, from which augmented elementary ones are computed. In addition, the controllability conditions of dependent siphons are developed. Through fully investigating the net structure, especially weight information, the set of augmented elementary siphons is more compact and well suits for generalized Petri net models under consideration. Some examples are used to illustrate the proposed method.     

On Controllability of Dependent Siphons for Deadlock Prevention in Generalized Petri Nets

A fair amount of research has shown the importance of siphons in the analysis and control of deadlocks in a variety of resource allocation systems by using a Petri net formalism. In this paper, siphons in a generalized Petri net are classified into elementary and dependent ones, as done for ordinary nets in our previous work. Conditions are derived under which a dependent siphon is controlled by properly supervising its elementary siphons, which indicates that the controllability of dependent siphons in an ordinary Petri net is a special case of that in a generalized one. The application of the controllability of dependent siphons is shown by considering the deadlock prevention problem for a class of resource allocation systems, namely, G-system that allows multiple resource acquisitions and flexible routings in a flexible manufacturing system with machining, assembly, and disassembly operations. We develop a monitor-based deadlock prevention policy that first adds monitors for elementary siphons only to a G-system plant model such that the resultant net system satisfies the maximal controlled-siphon property (maximal cs-property). Then, by linear programming, initial tokens in the additional monitors are decided such that liveness is enforced to the supervised system. Also, a simplified live marking relationship for a G-system between the initial tokens of the source places and those of the resource places is derived. Finally, the proposed deadlock prevention methods are illustrated by using an example.     

Synthesis of liveness enforcing supervisor for automated manufacturing systems using insufficiently marked siphons

A liveness enforcing supervisor synthesis technique is presented for Petri net modeling automated manufacturing systems. The insufficiently marked siphons are deployed to characterize the deadlock situations in an incidence matrix based way, which makes possible the study of the modeled systems from both structural and algebraic perspectives. The approach generates at each step a generalized mutual exclusion constraint which contains only markings for which liveness can be enforced. To avoid the explicit enumeration of all the set of strict minimal siphons, a set of mathematical programming formulations are established to implement the derivation of insufficiently marked siphons from the PT-transformation of the plant system. Further, a generalized elementary siphon control approach is involved such that the final supervisor can be structurally simplified. Several examples are used to illustrate these results.     

基于Petri网的柔性制造系统一种预防死锁方法

基于Petri网的结构特性分析,研究了FMS(柔性制造系统)一种预防死锁方法.提出了 Petri网的一种特殊拓扑结构--基本信标的概念.在Petri网中基本信标的集合是SMS(严格极 小信标)集合的一个真子集.尤其在大型Petri网系统中,基本信标的集合比SMS的集合要小得 多.对于Petri网的一个子类S3PR,只对每一个基本信标添加一个库所使其不被清空,就可实现 预防死锁,也就是说无须控制S3PR的所有SMS而达到无信标被清空的目的.此外,对于S3PR, 还提出了一种求取SMS和基本信标的方法.相对于现在普遍采用的控制所有SMS来预防死锁 的策略,其具三方面优势.1)只需控制少量的SMS即所谓的基本信标.相应地,添加少量的控制 库所和连接弧,就可得到无死锁或活的Petri网.2)不需要先行计算出极小信标的集合.3)明显 地,这种方法更适合大型Petri网系统.我们通过穿插在文中的一个例子来说明这些方法.     

On systematic methods to remove redundant monitors from liveness-enforcing net supervisors

Petri nets based deadlock prevention for flexible manufacturing systems has received much attention over the past decade, primarily due to the seminal work of Ezpeleta et al. in 1995. A Petri net based deadlock prevention mechanism is usually implemented by adding monitors or control places to a plant Petri net model such that liveness can be enforced. The significance of this methodology lies in that both a plant model and its supervisor are in a same formalism-Petri nets. Due to the inherent complexity of Petri nets, in theory, the number of additional monitors that have to been added to achieve liveness-enforcement purpose for an uncontrolled plant model is exponential with respect to the size of the model. This paper first proposes a systematic method to minimize the number of additional monitors in a liveness-enforcing Petri net supervisor such that the resultant net system has the same permissive behavior while liveness can still be preserved. Furthermore, for the liveness-enforcing Petri net supervisors of flexible manufacturing systems, which have some particular property, an algorithm is developed such that more permissive liveness-enforcing Petri net supervisors can be obtained after liveness-restrictive monitor removal. Compared with the existing techniques of eliminating redundant monitors in the literature, the complete state enumeration of a supervisor is avoided, which implies the high computational efficiency of the methods in this paper. Flexible manufacturing examples are used to demonstrate the proposed approaches.     

Control of Elementary and Dependent Siphons in Petri Nets and Their Application

The importance of siphons is well recognized in the analysis and control of deadlocks in a Petri net. To minimize the number of siphons that have to be explicitly controlled, siphons in a net are divided in a net into elementary and dependent ones. The concepts of token-rich, token-poor, and equivalent siphons are newly presented. More general conditions under which a dependent siphon can be always marked are established. The existence of dependent siphons in a Petri net is investigated. An algorithm is developed to find the set of elementary siphons in a net system for deadlock control purposes. The application of the proposed elementary siphon concept to the existing deadlock control policies is discussed. A few different-sized manufacturing examples are used to demonstrate the advantages of elementary siphon-based policies. The significant value of the proposed theory via a particular deadlock control policy is shown. Finally, some interesting and open problems are discussed.     

基于信标的柔性制造系统的优化死锁预防策略

针对柔性制造系统（FMS）中的死锁问题，根据矩阵理论给出了Petri网中基本信标的概念，进而提出一种基于基本信标和混合整数规划法（MIP）的死锁预防策略．该策略将最优基本信标作为控制对象，以混合整数规划法给出的系统无死锁条件为目标函数．不考虑从属信标受控条件便可在多项式时间内使系统受控．该控制策略的显著特点是以较低的计算复杂度实现整个系统受控，并使需要添加的控制库所和连接弧大大减少．控制实例证明了其有效性．     

Suboptimal liveness-enforcing supervisor design for a class of generalised Petri nets using partial siphon enumeration and mathematical programming

This article develops a deadlock prevention policy for a class of generalised Petri nets, which can well model a large class of flexible manufacturing systems. The analysis of such a system leads us to characterise the deadlock situations in terms of the insufficiently marked siphons in its generalised Petri-net model. The proposed policy is carried out in an iterative way. At each step a minimal siphon is derived from a maximal deadly marked siphon that is found by solving a mixed integer programming (MIP) problem. An algorithm is formalised that can efficiently compute such a minimal siphon from a maximal one. A monitor is added for a derived minimal siphon such that it is max-controlled if it is elementary with respect to the siphons that have been derived. The liveness of the controlled system is decided by the fact that no siphon can be derived due to the MIP solution. After a liveness-enforcing net supervisor computed without complete siphon enumeration, the output-arcs of the additional monitors are rearranged such that the monitors act while restricting the system less. Examples are presented to demonstrate the proposed method.     

一种改进型的S4PR网活性条件

研究了顺序资源共享分配系统的建模模型S4PR (Systems of sequential systems with shared resources)网的活性问题. 已有的研究成果表明, 一个S4PR网在所有信标都满足max, max'或max"-controlled 时能保持活性, 但现有的活性条件对信标的限制严格且不适用于某些网系统, 本文提出了一类名为max*-controlled的改进型条件, 并证明了当一个S4PR网的所有信标都满足max*-controlled条件时, 网系统能保持活性. 与现有的其他条件相比, 新的活性条件更加宽松, 为设计更高允许度的死锁预防或者活性保持监控器提供了理论支撑.     

应用必需信标的Petri网死锁预防策略

本文提出了表征一个Petri网子类,即S4R网(system of sequential systems with shared resources)中死锁问题的必需信标的概念和一种将混合整数规划算法与必需信标控制相结合的死锁预防策略.在该策略的迭代过程中,混合整数规划算法发现被控的Petri网中是否存在最大的死标识信标,若存在,则通过库所分类和迭代式的信标提取,得到必需信标,添加相应的控制库所,满足必需信标的最大可控性,从而实现被控的Petri网活性的目的.理论分析和算例验证表明了该策略的正确性和有效性.     

Necessary and sufficient liveness condition of GS3PR Petri nets

Structural analysis is one of the most important and efficient methods to investigate the behaviour of Petri nets. Liveness is a significant behavioural property of Petri nets. Siphons, as structural objects of a Petri net, are closely related to its liveness. Many deadlock control policies for flexible manufacturing systems (FMS) modelled by Petri nets are implemented via siphon control. Most of the existing methods design liveness-enforcing supervisors by adding control places for siphons based on their controllability conditions. To compute a liveness-enforcing supervisor with as much as permissive behaviour, it is both theoretically and practically significant to find an exact controllability condition for siphons. However, the existing conditions, max, max′, and max″-controllability of siphons are all overly restrictive and generally sufficient only. This paper develops a new condition called max*-controllability of the siphons in generalised systems of simple sequential processes with resources (GS³PR), which are a net subclass that can model many real-world automated manufacturing systems. We show that a GS³PR is live if all its strict minimal siphons (SMS) are max*-controlled. Compared with the existing conditions, i.e., max-, max′-, and max″-controllability of siphons, max*-controllability of the SMS is not only sufficient but also necessary. An example is used to illustrate the proposed method.     

A deadlock prevention approach for flexible manufacturing systems with uncontrollable transitions in their Petri net models

Deadlocks are a highly undesired situation in a fully automated flexible manufacturing system, whose occurrences are tied to the existence of shared resources that are competed by different production processes. In the last two decades, a fair amount of research has been done on deadlock analysis and control for flexible manufacturing systems, leading to a variety of strategies in the literature. Petri nets are a promising mathematical tool to handle deadlock problems in flexible manufacturing systems. However, most deadlock control policies based on a Petri net formalism assume that all the transitions in a plant model are controllable. However, uncontrollability of events are a natural feature in a real‐world production system. This paper proposes a deadlock prevention policy for a class of Petri nets by considering the existence of uncontrollable transitions. Deadlocks are prevented by adding monitors to a plant Petri net model, whose addition does not inhibit the firings of uncontrollable transitions. Linear programming techniques are employed to find transitions to which a monitor points in order that a more permissive liveness‐enforcing Petri net supervisor can be found. A number of manufacturing examples are used to demonstrate the proposed methods. Copyright © 2011 John Wiley and Sons Asia Pte Ltd and Chinese Automatic Control Society     

Local and global deadlock prevention policies for resource allocation systems using partially generated reachability graphs

This paper considers the deadlock prevention problem for a class of conjunctive/disjunctive resource allocation systems (C/D-RAS) which cover relatively general cases in which the multiple resource acquisitions and flexible routings are allowed. First, an improved siphon-based liveness characterization for the Petri nets modeling C/D-RAS is proposed. Subsequently, this characterization facilitates the utilization of a mixed integer programming (MIP) based deadlock prevention policy that can well avoid the explicit enumeration of both siphons and the reachable states. The resulting policy is implemented by an iterative algorithm each step of which is characterized as an MIP formulation in conjunction with both a bad marking detection and a feedback control operation. Finally, the deadlock prevention policy developed in this paper is, respectively, characterized by the local and global ones so as to realize a trade-off between the behavior permissiveness and the structural simplicity of the supervisor. Both the theoretical and experimental results validate the effectiveness and efficiency of such an approach.     

A deadlock prevention approach for flexible manufacturing systems without complete siphon enumeration of their Petri net models

Siphons are very important in the analysis and control of deadlocks in a Petri net. However, it is quite time-consuming or even impossible to get the complete siphon enumeration of a Petri net. This paper focuses on the deadlock prevention problems in flexible manufacturing systems that are modeled with S⁴PR, a general class of Petri nets. The analysis of S⁴PR leads us to characterize deadlock situations in terms of insufficiently marked siphons. The method proposed in this paper is an iterative approach. At each iteration, a non-max-marked siphon is computed by solving a mixed integer linear programming problem. Then the siphon is max-marked through a P-invariant by adding a monitor place. This process is carried out until no non-max-marked siphon can be found in the net. As a result all the siphons in the net are max-controlled. Then the net becomes live. Without computing all the siphons, a monitor-based liveness-enforcing Petri net supervisor can be found with more permissive behavior. A number of flexible manufacturing examples are used to demonstrate the proposed methods.     

Design of liveness‐enforcing supervisors via transforming plant petri net models of FMS

This paper focuses on the deadlock prevention problems in a class of Petri nets, systems of simple sequential process with resources, S³PR for short. By structure analysis, we propose an approach that can transform a plant net model into a weighted S³PR (WS³PR) that is behaviorally equivalent to the plant model. The WS³PR is made to be live by properly reconfiguring its weight distribution such that its all strict minimal siphons are self‐max'‐controlled. The resulting WS³PR can serve as a liveness‐enforcing Petri net supervisor for the plant model after removing some idle and operation places. A live controlled system can be accordingly obtained by synchronizing a plant model and the places whose weights are regulated. This research shows that a small number of monitors is obtained, leading to more permissive behavior of the controlled system. Examples are used to demonstrate the proposed concepts and methods. Copyright © 2010 John Wiley and Sons Asia Pte Ltd and Chinese Automatic Control Society     

An iterative method for synthesizing non-blocking supervisors for a class of generalized Petri nets using mathematical programming

This paper presents a novel and computational deadlock prevention policy for a class of generalized Petri nets, namely G-systems, which allows multiple resource acquisitions and flexible routings with machining, assembly and disassembly operations. In this research, a mixed integer programming (MIP)-based deadlock detection technique is used to find an insufficiently marked minimal siphon from a maximal deadly marked siphon for generalized Petri nets. In addition, two-stage control method is employed for deadlock prevention in Petri net model. Such proposed method is an iterative approach consisting of two stages. The first one is called siphons control, which adds a control place to the original net for each insufficiently marked minimal siphon. The objective is to prevent minimal siphons from being insufficiently marked. The second one, called control-induced siphons control, is to add a control place to the augmented net with its output arcs connecting to source transitions, which assures that there is no new insufficiently marked siphon generated due to the addition of the monitors. Compared with the existing approaches, the proposed deadlock prevention policy can usually lead to a non-blocking supervisor with more permissive behavior and high computational efficiency for a sizeable plant model due to avoiding complete siphon enumeration. Finally, a practical flexible manufacturing system (FMS) example is utilized to illustrate the proposed method.     

On Siphon Computation for Deadlock Control in a Class of Petri Nets

As a structural object, siphons are well recognized in the analysis and control of deadlocks in resource allocation systems modeled with Petri nets. Many deadlock prevention policies characterize the deadlock behavior of the systems in terms of siphons and utilize this characterization to avoid deadlocks. This paper develops a novel methodology to find interesting siphons for deadlock control purposes in a class of Petri nets, i.e., a system of simple sequential processes with resources . Resource circuits in an are first detected, from which, in general, a small portion of emptiable minimal siphons can be derived. The remaining emptiable ones can be found by their composition. A polynomial-time algorithm for finding the set of elementary siphons is proposed, which avoids complete siphon enumeration. It is shown that a dependent siphon can always be controlled by properly supervising its elementary siphons. A computationally efficient deadlock control policy is accordingly developed. Experimental study shows the efficiency of the proposed siphon computation approach.     

Optimal deadlock avoidance Petri net supervisors for automated manufacturing systems

Deadlock avoidance problems are investigated for automated manufacturing systems with flexible routings. Based on the Petri net models of the systems, this paper proposes, for the first time, the concept of perfect maximal resourcetransition circuits and their saturated states. The concept facilities the development of system liveness characterization and deadlock avoidance Petri net supervisors. Deadlock is characterized as some perfect maximal resource-transition circuits reach their saturated states. For a large class of manufacturing systems, which do not contain center resources, the optimal deadlock avoidance Petri net supervisors are presented. For an general manufacturing system, a method is proposed for reducing the system Petri net model so that the reduced model does not contain center resources and, hence, has optimal deadlock avoidance Petri net supervisor. The controlled reduced Petri net model can then be used as the liveness supervisor of the system.     

Optimal deadlock avoidance Petri net supervisors for automated manufacturing systems

Deadlock avoidance problems are investigated for automated manufacturing systems with flexible routings. Based on the Petri net models of the systems, this paper proposes, for the first time, the concept of perfect maximal resource-transition circuits and their saturated states. The concept facilitates the development of system liveness characterization and deadlock avoidance Petri net supervisors. Deadlock is characterized as some perfect maximal resource-transition circuits reaching their saturated states. For a large class of manufacturing systems, which do not contain center resources, the optimal deadlock avoidance Petri net supervisors are presented. For a general manufacturing system, a method is proposed for reducing the system Petri net model so that the reduced model does not contain center resources and, hence, has optimal deadlock avoidance Petri net supervisor. The controlled reduced Petri net model can then be used as the liveness supervisor of the system.     

Elementary siphons of Petri nets and their application to deadlock prevention in flexible manufacturing systems

A variety of important Petri net-based methods to prevent deadlocks arising in flexible manufacturing systems (FMS) are to add some control places and related arcs to strict minimal siphons (SMS) such that no siphon can be emptied. Since the number of minimal siphons grows in general exponentially with respect to a Petri net size, their disadvantages lie in that they often add too many additional places to the net, thereby making the resulting net model much more complex than the original one. This paper explores ways to minimize the new additions of places while achieving the same control purpose. It proposes for the first time the concept of elementary siphons that are a special class of siphons. The set of elementary siphons in a Petri net is generally a proper subset of the set of all SMS. Its smaller cardinality becomes evident in large Petri net models. This paper proves that by adding a control place for each elementary siphon to make sure that it is marked, deadlock can be successfully prevented. Compared with the existing methods, the new method requires a much smaller number of control places and, therefore, is suitable for large-scale Petri nets. An FMS example is used to illustrate the proposed concepts and policy, and show the significant advantage over the previous methods.