共查询到19条相似文献,搜索用时 375 毫秒
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以被加工工件表面粗糙度为指标,对微细铣削工艺参数进行了实验研究,采用所研发的基于pmac运动控制器的开放式三轴桌面微细铣削机床,选取轴向切深,径向切深和进给量三个因素安排正交实验,对黄铜H59进行了微细铣削加工。运用白光干涉仪对微细铣削宽槽底部的表面粗糙度进行了测量,通过对测量数据的极差分析和方差分析,确定了各因素对表面粗糙度的影响规律及三个因素对表面粗糙度影响的主次顺序,实验表明径向切深对表面粗糙度值影响最大。 相似文献
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微细铣削表面形貌形成分析 总被引:1,自引:1,他引:0
基于最小切削厚度的概念,提出了微细铣削过程槽底表面几何形貌仿真模型。通过微细铣削表面形貌的仿真和表面粗糙度Ra值的计算以及微细铣削实验,对微细铣削表面粗糙度随着每齿进给量变化的规律进行了分析和描述。 相似文献
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实验研究了用小型数控铣床进行微槽形工件微细端铣削过程中,不同切削条件对工件表面粗糙度的影响。通过对每齿进给量、切削速度、切削深度及刀具直径取不同的值,设计并实施了一系列微槽形工件微细端铣削实验,确定每一因素对表面粗糙度定性、定量的影响特性,分析各因素间交互作用对表面粗糙度值的影响,并确定主要影响因素。根据工件表面粗糙度轨迹特征获悉,刀具跳动不仅影响微细端铣削零件的尺寸精度,同时对零件的表面粗糙度也会造成显著影响,减小刀具跳动对改善零件表面质量意义重大。 相似文献
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基于人工神经网络的微细车铣表面粗糙度预测模型 总被引:1,自引:0,他引:1
《工具技术》2015,(8):92-95
针对传统切削经验公式无法精确预测微细铣削零件表面粗糙度的问题,提出了一种基于人工神经网络的表面粗糙度预报方法。利用试验选择不同切削参数组合进行铣削试验,将试验结果分为两部分,一部分数据用作BP神经网络的训练样本并最终建立预报模型,另一部分用作测试样本,与相同切削参数条件下的神经网络预测值进行对比。从而证明BP神经网络对于微细铣削表面粗糙度值具有很高的预测精度。 相似文献
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The induction-heated tool and cryogenically cooled workpiece are investigated for end milling of elastomers to generate desirable shape and surface roughness. Elastomer end milling experiments are conducted to study effects of the cutting speed, tool heating, and workpiece cooling on the chip formation, cutting forces, groove width, and surface roughness. At high cutting speed, smoke is generated and becomes an environmental hazard. At low cutting speeds, induction heated tool, if properly utilized, has demonstrated to be beneficial for the precision machining of elastomer with better surface roughness and dimensional control. Frequency analysis of cutting forces shows that the soft elastomer workpiece has low frequency vibration, which can be correlated to the surface machining marks. The width of end-milled grooves is only 68 to 78% of the tool diameter. The correlation between the machined groove width and cutting force reveals the importance of the workpiece compliance to precision machining of elastomer. This study also explores the use of both contact profilometer and non-contact confocal microscope to measure the roughness of machined elastomer surfaces. The comparison of measurement results shows the advantages and limitations of both measurement methods. 相似文献
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Dehong Huo Chao Lin Kenneth Dalgarno 《The International Journal of Advanced Manufacturing Technology》2014,72(5-8):943-953
Industrial applications of the micro milling process require sufficient experimental data from various micro tools. Research has been carried out on micro milling of various engineering materials in the past two decades. However, there is no report in the literature on micro milling of graphite. This paper presents an experimental investigation on micro machinability of micro milling of moulded fine-grained graphite. Full immersion slot milling was conducted using diamond-coated, TiAlN-coated and uncoated tungsten carbide micro end mills with a uniform tool diameter of 0.5 mm. The experiments were carried out on a standard industrial precision machining centre with a high-speed micro machining spindle. Design of experiments (DoE) techniques were applied to design and analysis of the machining process. Surface roughness, surface topography and burrs formation under varying machining conditions were characterized using white light interferometry, SEM and a precision surface profiler. Influence of variation of cutting parameters including cutting speeds, feedrate and axial depth of cut on surface roughness and surface damage was analysed using ANOVA method. The experimental results show that feedrate has the most significant influence on surface roughness for all types of tools, and diamond tools are not sensitive to cutting speed and depth of cut. Surface damage and burrs analysis show that the primary material removal mode is still brittle fracture or partial ductile in the experimental cutting conditions. 3D intricate micro EDM electrodes were fabricated with good dimensional accuracy and surface finishes using optimized machining conditions to demonstrate that micro milling is an ideal process for graphite machining. 相似文献
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TiAlN涂层铣刀铣削9SiCr钢切削性能试验研究 总被引:9,自引:0,他引:9
采用TiAlN涂层刀具,对合金工具钢9SiCr的高速铣削加工性能进行试验研究,分析铣削速度对铣削力、表面粗糙 度、表面形貌、切屑变形和刀具的磨损的影响。并获得能够保证对其进行高效高精度加工的合理工艺参数。 相似文献
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ABSTRACT The induction-heated tool and cryogenically cooled workpiece are investigated for end milling of elastomers to generate desirable shape and surface roughness. Elastomer end milling experiments are conducted to study effects of the cutting speed, tool heating, and workpiece cooling on the chip formation, cutting forces, groove width, and surface roughness. At high cutting speed, smoke is generated and becomes an environmental hazard. At low cutting speeds, induction heated tool, if properly utilized, has demonstrated to be beneficial for the precision machining of elastomer with better surface roughness and dimensional control. Frequency analysis of cutting forces shows that the soft elastomer workpiece has low frequency vibration, which can be correlated to the surface machining marks. The width of end-milled grooves is only 68 to 78% of the tool diameter. The correlation between the machined groove width and cutting force reveals the importance of the workpiece compliance to precision machining of elastomer. This study also explores the use of both contact profilometer and non-contact confocal microscope to measure the roughness of machined elastomer surfaces. The comparison of measurement results shows the advantages and limitations of both measurement methods. 相似文献
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A dynamic surface roughness model for face milling 总被引:5,自引:0,他引:5
This paper presents a newly developed mathematical model for surface roughness prediction in a face-milling operation. The model considers the static and the dynamic components of the cutting process. The former includes of cutting conditions as well as the edge profile and the amount of runout of each insert set into a cutter body. The latter introduces the dynamic characteristics of the milling process. It is verified that such a model predicts the maximum or the arithmetic mean surface roughness value through the cutting experiments. The model can evaluate the surface texture of the precision parts machined with face milling. 相似文献