Numerical approach to film cooling effectiveness over a plate surface with coolant impingement

The aim of the present study is conducting the numerical approach to a combination of internal jet impingement and external film cooling over a flat plate. A multi-block three-dimensional Navier-Stokes code, CFX 4.4, with k-e turbulence model is used to simulate this complicated thermal-flow structure induced by the interaction of coolant jet and hot cross mainstream. By assuming the adiabatic wall boundary condition on the tested film-cooled plate, both the local and the spanwise-averaged adiabatic film cooling effectiveness are evaluated for comparison of the cooling performance at blowing ratios of Br=0.5, 1.0, and 1.5. Film flow data were obtained from a row of five cylindrical film cooling holes, inclined in angle of 35?and 0?in direction of streamwise and spanwise, respectively. The film cooling hole spacing between adjacent holes is 15 mm for all the holes. Before the coolant flow being injected through individual cooling hole then encountered with the mainstream, an impingement chamber containing an impingement plate with 43 holes is located on the path of coolant flow. Present study also focused on the effect of impingement spacing, 10mm, 20mm, and 30mm. Compare the results, we find the impingement jet has a significant effect on the adiabatic film cooling effectiveness. As the coolant impingement spacing is fixed, results indicated that higher blowing ratio would enhance the local and the spanwise-averaged adiabatic film cooling effectiveness. Moreover, neither uniform nor parabolic distribution of pressure distribution are observed within the coolant hole-pipe.     

Effect of hole configurations on film cooling performance

This study aims to investigate the cooling performance of various film cooling holes, including combined hole, cylinder hole, conical hole, and fan-shaped hole. For film cooling technology, a novel combined hole configuration is first proposed to improve the cooling protection for gas turbine engines. This combined hole consists of a central cylinder hole (an inclination angle of 35°) and two additional side holes (a lateral diffusion angle of 30°). Film holes for four-hole configurations have the same inlet diameter of 8?mm. The adiabatic film cooling effectiveness for each hole configuration is analyzed for varying blowing ratios (M?=?0.25, 0.5, 0.75, and 1.0). Results show that the best cooling performance for the conical and fan-shaped holes is obtained at the blowing ratio of 0.75. In addition, the combined hole configuration provides a more uniform cooling protection and a better cooling performance than the other hole configurations.     

Experimental flow field investigations of a film cooling hole featuring an orifice

This paper presents the flow field downstream of a film cooling hole geometry featuring orifice, referred to as nozzle hole, on a flat plate using PIV. The experiments were performed with blowing ratios from 0.5 to 2.0, density ratio of 1.0 and mainstream Reynolds number of 115,000. Velocity fields and vorticity fields of nozzle hole jet are compared with that of cylindrical hole jet. The results indicate that nozzle hole jet features double-decker vortices structure, resulting in vortices canceling out and significant reduction in CRVP strength. The streamwise vorticity of nozzle hole jet averages a drop of 55% at low blowing ratio 0.5 in comparison to cylindrical case. At high blowing ratio from 1.0, 1.5 and 2.0, the average drop is 30%–40%. A round jet bulk is observed to merge from the two legs of a typical kidney-shaped jet and the merged jet brings better coverage over the surface. In addition, it is found that CRVP strength might not have strong impact on jet lift-off but influences jet-mainstream mix characteristics.     

Flow visualization and film cooling effectiveness measurements around shaped holes with compound angle orientations

Experimental results are presented which describe film cooling performance around shaped holes with compound angle orientations. The shaped hole has a 15° forward expansion with an inclination angle of 35°, but the orientation angles vary from 0° to 30° and 60°. The blowing ratios considered are 0.5, 1.0 and 2.0. Flow visualizations are performed using an aerosol seeding method for single enlarged shaped hole to investigate the interaction between the mainstream and the injectant at the hole exit plane. The adiabatic film cooling effectiveness distributions are measured for a single row of seven shaped holes using the thermochromic liquid crystal technique. Flow visualization reveals the occurrence of hot crossflow ingestion into the film hole at the hole exit plane at a large orientation angle such as 60°. Shaped holes with simple angle injection do not provide substantial improvement in the film cooling performance compared to round holes. However, shaped holes with compound angle injection exhibit improved film cooling effectiveness up to 55% in comparison with round hole data at high blowing ratios.     

Experimental investigations on overall cooling effect of ribbed channel with air bleeds

An experimental investigation on overall heat transfer performance of a rectangular channel, in which one wall has periodically placed oblique ribs to enhance heat exchange and cylindrical film holes to bleed cooling air, has been carried out in a hot wind tunnel at different mainstream temperatures, hot mainstream Reynolds numbers, coolant Reynolds numbers and blowing ratios. To describe the cooling effect of combined external coolant film with the internal heat convection enhanced by the ribs, the overall cooling effectiveness at the surface exposed in the mainstream with high temperature was calculated by the surface temperatures measured with an infrared thermal imaging system. The total mass flow rate of cooling air through the coolant channel was regulated by a digital mass flow rate controller, and the blowing ratio passing through the total film holes was calculated based on the measurements of another digital-type mass flow meter. The detailed distributions of overall cooling effectiveness show distinctive peaks in heat transfer levels near the film holes, remarkable inner convective heat transfer effect over entire channel surface, and visible conductive heat transfer effect through the channel wall; but only when the coolant Reynolds number is large enough, the oblique rib effect can be detected from the overall cooling effectiveness; and the oblique bleeding hole effect shows the more obvious trend with increasing blowing ratios. Based on the experimental data, the overall cooling effectiveness is correlated as the functions of Re_m (Reynolds number of hot mainstream) and Re_c (Reynolds number of internal coolant flow at entrance) for the parametric conditions examined.     

Study of wave number effect in wavy plate for improving the film cooling effectiveness at spanwise direction

In this article, film cooling effectiveness was performed numerically using an inclined hole that injected a cooled air cross wavy plate in streamwise direction. The numerical investigation was performed using ANSYS-CFX software with adoption of shear stress transport k–ω model as turbulence closure. The coolant was supplied by a single film cooling hole with an inclination angle of 35°. The number of waves in cross spanwise direction was varied from 2 to 10 using number steps equal to 2. The numerical results were validated using experimental data. Two different configurations of the cooling holes are considered; one when the hole is situated on the crest of the wave, the other one when the hole is on the trough wave. Simulations are performed only for low blowing ratio of 0.5. It is found that for both configurations of cooling, holes increase when wave’s number increases gradually the effectiveness of film cooling. The crest position of cooling hole is more performed than trough position. Moreover, the representative velocity vectors and temperature contours are presented to interpret flow and thermal transport visualization.     

Experimental investigation on the leading edge film cooling of cylindrical and laid-back holes with different hole pitches

Experimental investigation has been performed to study the film cooling performances of cylindrical holes and laid-back holes on the turbine blade leading edge. Four test models are measured for four blowing ratios to investigate the influences of film hole shape and hole pitch on the film cooling performances Film cooling effectiveness and heat transfer coefficient have been obtained using a transient heat transfer measurement technique with double thermochromic liquid crystals. As the blowing ratio increases, the trajectory of jets deviates to the spanwise direction and lifts off gradually. However, more area can benefit from the film protection under large blowing ratio, while the is also higher. The basic distribution features of heat transfer coefficients are similar for all the four models. Heat transfer coefficient in the region where the jet core flows through is relatively lower, while in the jet edge region is relatively higher. For the models with small hole pitch, the laid-back holes only give better film coverage performance than the cylindrical holes under large blowing ratio. For the models with large hole pitch, the advantage of laid-back holes in film cooling effectiveness is more obvious in the upstream region relative to the cylindrical holes. For the cylindrical hole model and the laid-back hole model with the same hole pitch, heat transfer coefficients are nearly the same with each other under the same blowing ratios. Compared with the models with large hole pitch, the laterally averaged film cooling effectiveness and heat transfer coefficient are larger for the models with small hole pitch because of larger proportion of film covering area and strong heat transfer region.     

Film cooling characteristics of a single round hole at various streamwise angles in a crossflow: Part I effectiveness

Film cooling effectiveness were studied experimentally on a cylindrical hole with a streamwise angle of 30°, 60° and 90°, in a flat plate test facility with a zero pressure gradient. The short but engine representative hole length (L/D=4) is constant for all three geometries. The blowing ratio ranges from 0.33 to 2, and the freestream Reynolds number based on the freestream velocity and hole diameter (Re_D) was 8563. Both local values and laterally averaged ones are presented, the latter refers to the averaged value across the central hole. The current results are compared with the experimental results obtained by other researchers, and the effects of variations in injection angle are described.There is not a single study on film cooling performance of a single round hole at the three streamwise angles for a wide range of blowing ratios with a short hole length. Therefore, the objective of the present study is to provide a consistent set of measurements in terms of effectiveness and heat transfer coefficients [Int. J. Heat Mass Transfer, 2002] obtained systematically on a flat plate, and to deliver a better understanding of film cooling performance, with explanations deduced from the existing knowledge of a single jet in crossflow, before more engine representative conditions are introduced. The present results also serve as a database for future numerical modelling.     

Film cooling characteristics of rows of round holes at various streamwise angles in a crossflow: Part I. Effectiveness

Film cooling effectiveness were studied experimentally on rows of cylindrical holes with streamwise angles of 30°, 60° and 90°, in a flat plate test facility with a zero pressure gradient. Detailed effectiveness and heat transfer results for a single cylindrical hole at the same inclinations have been presented in Yuen and Martinez-Botas [C.H.N. Yuen, R.F. Martinez-Botas, Film cooling characteristics of a single hole at various streamwise angles: Part I. Effectiveness, Int. J. Heat Mass Transfer 46 (2003) 221–235; C.H.N. Yuen, R.F. Martinez-Botas, Film cooling characteristics of a single hole at various streamwise angles: Part II. Heat transfer coefficient, Int. J. Heat Mass Transfer 46 (2003) 237–249] with the same test facility and measurement technique. This present investigation commenced with a single row of holes with two pitch-to-diameter ratios (p/D) of 3 and 6. It then presents and discusses the effects of introducing inline and staggered rows for each streamwise angle and pitch-to-diameter ratio. The row spacing in the inline and staggered rows is 12.5 diameters in the streamwise direction. The short but engine representative hole length (L/D = 4) is constant for all geometries. The blowing ratio ranges from 0.33 to 2, and the freestream Reynolds number based on the freestream velocity and hole diameter (Re_D) was 8563. Both local values and laterally averaged ones are presented, the latter refers to the averaged value across the central hole. The current results are compared with the experimental results obtained by other researchers, the effects of the additional inline and staggered rows, and of the variations in injection angle, pitch-to-diameter ratio are described.The objectives of the present study are to provide a consistent set of measurements in terms of effectiveness and heat transfer coefficients presented in the companion paper [C.H.N. Yuen, R.F. Martinez-Botas, Film cooling characteristics of rows of round holes at various streamwise angles: Part II. Heat transfer coefficient, Int. J. Heat Mass Transfer, in press], obtained systematically with the same test facility, and to deliver a better understanding of film cooling performance. The present results also serve as a database with 105 test cases, in addition to the 21 cases presented in [C.H.N. Yuen, R.F. Martinez-Botas, Film cooling characteristics of a single hole at various streamwise angles: Part I. Effectiveness, Int. J. Heat Mass Transfer 46 (2003) 221–235], for future numerical modelling.     

Film cooling performance of a row of dual-fanned holes at various injection angles

Film cooling performance about a row of dual-fanned holes with injection angles of 30°, 60 ° and 90° were experimentally investigated at blowing ratios of 1.0 and 2.0. Dual-fanned hole is a novel shaped hole which has both inlet expansion and outlet expansion. A transient thermochromic liquid crystal technique was used to reveal the local values of film cooling effectiveness and heat transfer coefficient. The results show that injection angles have strong influence on the two dimensional distributions of film cooling effectiveness and heat transfer coefficient. For the small injection angle of 30 degree and small blowing ratio of 1.0, there is only a narrow spanwise region covered with film. The increase of injection angle and blowing ratio both leads to the enhanced spanwise film diffusion, but reduced local cooling ability far away from the hole. Injection angles have comprehensive influence on the averaged film cooling effectiveness for various x/d locations. As injection angles are 30 and 60 degree, two bands of high heat transfer coefficients are found in mixing region of the gas and coolant. As injection angle increases to 90 degree, the mixing leads to the enhanced heat transfer region near the film hole. The averaged heat transfer coefficient increases with the increase of injection angle.     

Computational prediction into staggered film cooling holes on convex surface of turbine blade

The purpose of this paper is to predict the film cooling performance of inline configuration of cooling holes in comparison to the staggered arrangement on convex surface. Three‐dimensional computational study for 10° diffused hole (β = 10°, γ = 0°) and compound hole of 10° diffused and 45° with the downstream direction (β = 10°, γ = 45°) film cooling holes were investigated for adiabatic film cooling effectiveness and have been compared with that of simple hole (β = 0°, γ = 0°) film cooling on convex surface. Both the diffused and compound holes showed better film cooling effectiveness than the simple hole in all models. In one row film cooling investigation, the centerline adiabatic film cooling effectiveness of diffused hole is slightly higher than that of the compound hole near the hole trailing edge. In the staggered case, the centerline effectiveness of the compound hole was higher for both two staggered rows and three staggered rows. For the lateral effectiveness investigations of one row, diffused hole showed higher effectiveness compared with the simple hole and the right side of the compound hole while the left side of the compound hole dominated the lateral investigations in all the models. Staggered distribution of diffused and compound holes showed higher protection for the convex surface. The present results are important dissemination in many practical applications of aero engine industry.     

Influence of secondary hole injection angle on enhancement of film cooling effectiveness with horn-shaped or cylindrical primary holes

Abstract

Film cooling with primary and secondary hole injection is numerically investigated. Effects of primary hole shape and secondary hole injection angle are documented. Each primary hole, either cylindrical or laterally diffused, has two secondary, cylindrical holes located symmetrically about it. Adding secondary holes improves cooling performance. Five cases of different secondary hole injection configuration are analyzed. With a cylindrical primary hole, increasing secondary hole inclination angle provides better cooling; outwardly inclining the secondary holes shows continued improvement. With horn-shaped primary holes, smaller secondary hole inclination angles provide higher cooling at lower blowing ratios; larger secondary hole inclination angles provide higher cooling at higher blowing ratios, and compound-angle secondary hole injection shows no improvement over parallel hole injection.     

Effects of deposition locations on film cooling with and without a mist injection

ABSTRACT

The adiabatic film-cooling effectiveness on a thermal barrier coating surface is investigated numerically. A film-cooling hole with an inclination angle of 35° is placed upstream the deposition configuration. The depositions are arranged on the external wall with three different positions. For no-mist models, the cooling performances downstream the wall are investigated for the blowing ratios of 0.5, 0.75, and 1.0. Results show that the adiabatic film-cooling effectiveness without surface deposition is decreased by increasing the blowing ratio. To investigate the effects of both different locations and 4.4% mist injection on the film cooling, a discrete phase model (DPM) is used. It is found that the film-cooling effectiveness is improved remarkably from the deposition position to the wall downstream. In addition, deposition formation at the middle location shows a good cooling effectiveness, but the lowest value of the film-cooling effectiveness occurs upstream the deposition position.     

Improvement of film cooling performance by trenched holes on turbine leading-edge models

The present study aims to improve cooling performance over the leading edge surface with the high temperature and high thermal stress by the introduction of trenched holes. Three staggered rows of leading-edge film cooling holes with different trench arrangements and hole orientations are included under blowing ratios of 0.5, 1.0, 1.5, and 2.0, compared with round-hole cases. Under the conditions of leading-edge flow patterns and convex curvature, the trenched hole with 2D width plays a role of “protection” of coolant against the impinging hot gas at a large range of blowing ratios. This contributes to the better lateral spread of coolant and cooling performance. Besides, the trenched holes narrow the regions with a high heat transfer coefficient and reduce the detrimental heating on the surface. Compared with round holes, the trenched holes guarantee the downstream coolant coverage and higher cooling performance at a larger inclined angle, in spite of the changed compound angles.     

Improving film cooling performance by using one -inlet and double-outlet hole

The film cooling performance of a trunk-branch hole is investigated by numerical simulation in this paper. The geometry of the hole is a novel cooling concept, which controls the vortices-pair existing at the mink hole outlet using the injection of the branch hole. The trunk-branch holes require easily machinable round hole as compared to the shaped holes. The flow cases were considered at the blowing ratios of 0.5, 0.75, 1.0, 1.5 and 2.0. At the low blowing ratio of 0.5, the vortices-pair at the outlet of the trunk hole is reduced and the laterally coverage of the film is improved. At the high blowing ratio of 2.0, the vortices-pair is killed by the vortex which is produced by the injection of the branch hole. The flow rate of the two outlets becomes more significantly different when the blowing ratio increases from 0.75 to 2.0. The discharge coefficients increase 0.15 and the laterally averaged film effectiveness improve 0.2 as compared to the cylindrical holes. The optimal blowing ratios occur at M=1.0 or M= 1.5 according to the various locations downstream of the holes.     

Investigation on cooling effectiveness and aerodynamic loss of a turbine cascade with film cooling

This paper describes the numerical study on film cooling effectiveness and aerodynamic loss due to coolant and main stream mixing for a turbine guide vane. The effects of blowing ratio, mainstream Mach number, surface curvature on the cooling effectiveness and mixing loss were studied and discussed. The numerical results show that the distributions of film cooling effectiveness on the suction surface and pressure surface at the same blowing ratio (BR) are different due to local surface curvature and pressure gradient. The aerodynamic loss features for film holes on the pressure surface are also different from film holes on the suction surface.     

Experimental investigation on impingement/effusion cooling with short normal injection holes

An experimental investigation on cooling performances of integrally impingement/effusion cooling configurations with film cooling holes angled normal to the mainstream flow is conducted. The adiabatic film cooling effectiveness and the overall cooling effectiveness are measured on a polycarbonate test plate and a stainless steel plate respectively. Effects of the blowing ratio (ranged from 0.6 to 2.4), multi-hole arrangement (inline and staggered), hole-to-hole pitch ratio (ranged from 3 to 5) and jet-to-target spacing ratio (ranged from 2 to 4) on the cooling performance are examined. In addition, jet impingement heat transfer is measured to evaluate the dense array jet impingement behaviors with local extraction of coolant via effusion holes. A new parameter named corrected blowing ratio is introduced in the present to evaluate the cooling effectiveness for different effusion or impingement–effusion configurations under a given quantity of cooling air. In an integrally impingement–effusion cooling configuration, multiple jet impingement with local extraction of coolant via effusion holes is able to produce higher overall heat transfer under lower jet-to-target spacing and denser jet array. The action of additional jet impingement heat transfer on improving overall cooling performance is highly dependant on the blowing ratio, multi-hole arrangement and jet-to-target spacing, which seem to be behaved superior in the situations where the film cooling effect isolating the wall surface from the hot mainstream is weak. For an integrally impingement–effusion cooling configuration, the densest hole-to-hole array is favorable in the situations where the coolant mass flow rate per unit area of cooled surface is low. As the coolant mass flow rate per unit area of cooled surface increases, the hole-to-hole pitches could be gradually enlarged to make effective utilization of array jet impingement.     

Film Cooling Predictions of Simple and Compound Angle Injection from One and Two Staggered Rows

Typical film-cooling configurations of flat plates from one and two staggered rows of simple and compound angle injection holes are investigated using a three-dimensional finite volume method and a multiblock technique, which reduces significantly the core memory needed for the computations and gives more freedom in the generation of the grids. The computational method uses arbitrary curvilinear, body-fitted, multiblock, structured, non-staggered grids. The turbulence is approximated by a standard κ–? model with wall functions. The accuracy of the code is improved by using a second-order-bounded scheme for convection terms for all equations including the κ and ? turbulence model equations. The influence of number of rows and injection angles as well as the blowing ratio on the film cooling protection has been investigated and compared with experimental data. Comparison between predicted and experimental results indicates that the trends of the streamwise mean velocity and thermal fields are well predicted in most cases. However, the spanwise-averaged film cooling effectiveness is globally underpredicted by the code, probably because of the limited capability of the turbulence model used. Good agreement is obtained between the predictions and measurements made downstream of two rows of compound angle injection.     

Investigation of the Influence of Inclination Angle and Diffusion Angle on the Film Cooling Performance of Chevron Shaped Hole

The film cooling performance of chevron holes with different inclination angles and exit lateral diffusion angles has been studied experimentally and numerically. The inclination angles include 35° and 55°. The exit lateral diffusion angles include 20° and 25°. The film cooling effectiveness, heat transfer coefficient and discharge coefficient were measured on a flat plate model by transient liquid crystal measurement technique under four blowing ratios. The results show that the large inclination angle reduces the film cooling effectiveness. The influence of diffusion angle has two aspects: the large diffusion angle leads to mainstream ingestion and decreases film cooling effectiveness at M=1.0 and 1.5; however, the large diffusion angle increases the film cooling effectiveness at high blowing ratio of 2.0, because the larger hole exit area decreases the normal momentum component of the film jet. The large inclination angle decreases the heat transfer coefficient in the right downstream region at M=0.5 and 1.0. The large diffusion angle enhances the heat transfer in the right downstream of the holes in M=0.5～1.5 conditions. The chevron hole with large inclination angle generally has the highest discharge coefficient.     

Experimental investigation on film cooling performance of pressure side in annular cascades

Experimental investigations were conducted to study the film cooling performance in a low speed annular cascades using Thermochromic Liquid Crystal (TLC) technique. The test blade was placed in the second stage, where 18 blades were installed with chord length of 124.3 mm and height of 99 mm. A film hole with diameter of 4 mm, angled 28° to the tangential of the pressure surface in streamwise, was set in the middle span of the blade. The Reynolds number based on the outlet mainstream velocity and the blade ...