DDR zeolite membrane reactor for enhanced HI decomposition in IS thermochemical process

The third section of closed loop Iodine Sulphur (IS) thermochemical cycle, dealing with HI_x processing, suffers from low equilibrium decomposition of HI to hydrogen with a conversion value of only ～22% at 700 K. Here, we report a significant enhancement in conversion of HI into hydrogen (up to ～95%) using a zeolite membrane reactor for the first time. The all silica DDR (deca dodecasil rhombohedral) zeolite membrane with dense, interlocked structure was synthesized on the seeded clay alumina substrate by sonication mediated hydrothermal process. The synthesized membranes along with seed crystals were characterized by X-ray diffraction (XRD), field emission scanning electron microscope (FESEM) and energy dispersive X-ray spectroscopy (EDX). Corrosion studies were carried out by exposing the membrane samples to simulated HI decomposition reaction environment (at 450 °C) for different durations of time upto 200 h. The FESEM, EDX and XRD analyses indicated that no significant changes occurred in the morphology, composition and structure of the membranes. Iodine adsorption on to the membrane surface was observed which got increased with the exposure duration as confirmed by secondary ion mass spectrometry studies. A packed bed membrane reactor (PBMR) assembly was fabricated with integration of in-house synthesized zeolite membrane and Pt-alumina catalyst for carrying out HI decomposition studies. The tube side was chosen as reaction zone and the shell side as the permeation zone. The HI decomposition experiments were carried out for different values of temperature and feed flow rates. DDR zeolite based PBMR was found to enhance the single-pass conversion of HI up to ～95%. The results indicate that for achieving optimal performance of PBMR, it should be operated with space velocities of 0.2–0.3 s^?1 and temperature in the range of 650 K–700 K with permeate side vacuum of 0.12 kg/cm². It is believed that the in-house developed zeolite PBMR shall be a potential technology augmentation in making the IS thermochemical cycle energy efficient.     

Preparation and characterization of multi-walled carbon nanotube/PBNPI nanocomposite membrane for H2/CH4 separation

By combining organic polymers normally used to make membrane filters with inorganic substances, multi-walled carbon nanotube (MWCNTs), an extraordinary ability to separate H₂ from CH₄ was developed in this study. A series of MWCNTs/PBNPI nanocomposite membrane with a nominal MWCNTs content between 1 and 15 wt% were prepared by solution casting method, in which the very fine MWCNTs were embedded into glassy polymer membrane. Detailed characterizations, such as morphology, thermal stability and crystalline structure have been conducted to understand the structures, composition and properties of nanocomposite membranes. The results found that this new class of membrane had increased permeability and enhanced selectivity, and a useful ability to filter gases and organic vapours at the molecular level.     

Influence of coating conditions on the H2 separation performance from H2/CH4 gas mixtures by the PDMS/PEI composite membrane

In the present study, the composite polyetherimide (PEI) membrane coated with poly dimethyl siloxane (PDMS) was synthesized and optimum conditions of coating were obtained for separation of hydrogen from methane. Three coating techniques “pouring solution inclined by 45°”, “film casting” and “dip-coating” were used. The effect of sequential coating for different methods on permselectivity of the membranes was investigated. In addition, the influences of coating conditions including coating solution concentration, coating and curing temperatures were examined. The results showed that when the concentration of PDMS coating solution was increased; the permeance of H₂ was initially declined rapidly and was then gradually leveled off. The optimum concentration of coating solution was 15 wt.%. The examination of the curing and coating temperatures showed no significant effect on H₂ permeance and selectivity. In the “dip coating” method, two times coating showed superior permeance and selectivity and in “film casting”, the performance of triple coating was promising. Higher selectivities for the composite membrane prepared by “dip-coating” introduced this method as the best method. The sequential dip-coating with different PDMS concentrations was applied and the selectivity was enhanced significantly from 26 to 96 for pure gases and from 22 to 70 for the binary gas mixture. Finally, the influence of pressure on the separation performance of the fabricated membrane was investigated.     

CO2 methanation combined with NH3 decomposition by in situ H2 separation using a Pd membrane reactor

Combination of the reactions by means of membrane separation techniques are of interest. The CO₂ methanation was combined with NH₃ decomposition by in situ H₂ separation through a Pd membrane. The CO₂ methanation reaction in the permeate side was found to significantly enhance the H₂ removal rate of Pd membrane compared to the use of sweep gas. The reaction rate of CO₂ methanation was not influenced by H₂ supply through the Pd membrane in contrast to NH₃ decomposition in the retentate side. However, the CH₄ selectivity could be improved by using a membrane separation technique. This would be caused by the active dissociated H species which might immediately react with adsorbed CO species on the catalysts to CH₄ before those CO species desorbed. From the reactor configuration tests, the countercurrent mode showed higher H₂ removal rate in the combined reaction at 673 K compared to the cocurrent mode but the reaction rate in CO₂ methanation should be improved to maximize the perfomance of membrane reactor.     

Detailed kinetic modeling of homogeneous HI decomposition for hydrogen production,part I: Effect of H2O on HI decomposition

A new, detailed kinetic model was developed for the homogeneous decomposition of HI–H₂O solutions in vapor phase in the sulfur–iodine cycle. The kinetics of the process was represented by a reaction mechanism involving 32 reactions and 11 species. Comparisons between the kinetic calculations and experimental data showed that this model correctly predicted the hydrogen yield at the 500 °C–1000 °C temperature range under 1 atm. The effects of temperature, reaction time, and HI/H₂O ratio on HI decomposition and hydrogen sensitivity analysis were investigated in the modeling process. The model predicted that the effect of the addition of H₂O changed from inhibiting the decomposition ratio to promoting it with increasing temperature. The sensitivity analysis showed that elementary reactions (1) HI + HI = H₂+I₂, (4) HI + H = H₂ + I, (5) HI + I = H + I₂, and (8) HI + OH = H₂O + I played important roles in hydrogen production. The reaction path of HI decomposition with H₂O was constructed based on detailed kinetic modeling and sensitivity analysis results.     

Highly H2 permeable SAPO-34 membranes by steam-assisted conversion seeding

An effective steam-assisted conversion (SAC) seeding method was proposed for the growth of a thin and high-quality SAPO-34 membrane on a low-cost and coarse macroporous α-Al₂O₃ tubular support. This seeding technique was composed of depositing the seeds-containing paste on a support and transforming the paste into continuous and compact seed layer by the SAC process. The paste could serve as the binder to prevent small seeds penetrating into the support. With the aid of the perfect seed layer, a high-quality SAPO-34 membrane with the thickness about 4 μm was synthesized by secondary growth. The as-synthesized membrane exhibited a high H₂ permeance of 6.96 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at room temperature, with H₂/CO₂, H₂/N₂, H₂/CH₄, H₂/C₂H₆, H₂/C₃H₈, H₂/n-C₄H₁₀ and H₂/i-C₄H₁₀ ideal selectivities of 1.83, 7.58, 14.80, 18.24, 26.51, 40.15 and 53.02, respectively.     

CNT/PDMS composite membranes for H2 and CH4 gas separation

Polydimethylsiloxane (PDMS) composites with different weight amounts of multi-walled carbon nanotubes (MWCNT) were synthesised as membranes to evaluate their gas separation properties. The selectivity of the membranes was investigated for the separation of H₂ from CH₄ gas species. Membranes with MWCNT concentrations of 1% increased the selectivity to H₂ gas by 94.8%. Furthermore, CH₄ permeation was almost totally blocked through membranes with MWCNT concentrations greater than 5%. Vibrational spectroscopy and X-ray photoelectron spectroscopy techniques revealed that upon the incorporation of MWCNT a decrease in the number of available Si–CH₃ and Si–O bonds as well as an increase in the formation of Si–C bonds occurred that initiated the reduction in CH₄ permeation. As a result, the developed membranes can be an efficient and low cost solution for separating H₂ from larger gas molecules such as CH₄.     

Effect of dry/wet-phase inversion method on fabricating polyetherimide-derived CMS membrane for H2/N2 separation

The research investigated carbon molecular sieve (CMS) membranes through the dry/wet-phase inversion method from the casting polyetherimide (PEI) on alumina support for hydrogen separation. Different coating techniques such as dry method (slide casting followed by drying under vacuum; and spin coating followed by drying under vacuum); and wet method (spin coating and then later kept in an isopropyl alcohol (IPA)/water coagulating bath) at different pyrolysis temperatures of 550, 600, 650 °C min⁻¹ were also investigated.     

Continuous purification of H2SO4 and HI phases by packed column in IS process

Iodine–sulfur (IS) thermo-chemical water-splitting process is a promising technology to produce hydrogen using solar or nuclear energy. To avoid the undesirable side reactions between HI and H₂SO₄ phases formed in Bunsen reaction of IS cycle, it is necessary to purify the two phases. The purification process could be achieved by reverse reaction of Bunsen reaction. In this paper, the purification process in continuous mode by reacting sulfuric acid and HI in a packed column was experimentally studied; the influences of operational parameters, including the reaction temperature, the flow rate of nitrogen gas, and the flow rate of the raw material solutions, on the purification efficiency, were investigated in detail. Based on the results, the suitable conditions for continuous purification process of two phases were proposed.     

H2SO4 stability of PBI-blend membranes for SO2 electrolysis

For hydrogen to become a serious contender for replacing fossil fuels, the manufacturing thereof has to be further investigated. One such process, the membrane based Hybrid Sulfur (HyS) process, where hydrogen is produced from the electrolysis of SO₂, has received considerable interest recently. Since H₂SO₄ is formed during SO₂ electrolysis, H₂SO₄ stability is a prerequisite for any membrane to be used in this process. In this study, pure as well as blended polybenzimidazole (PBI), partially fluorinated poly(arylene ether) (sFS) and nonfluorinated poly(arylene ethersulfone) (sPSU) membranes were investigated in terms of their acid stability as a function of acid concentration. Membranes were characterized using weight change, TGA, GPC, SEM/EDX and IEC. While a general stability was observed at 30 and 60 wt% H₂SO₄, the blended sFS-PBI and sPSU-PBI showed the highest stability throughout. According to the VI curve obtained for the SO₂ electrolysis, the sPSU-PBI blend membrane performed slightly better than Nafion^®117.     

Detailed kinetic modeling of homogeneous HI decomposition for hydrogen production—Part II: Effect of I2 on HI decomposition

The kinetic modeling of homogeneous decomposition of hydrogen iodide (HI) and HI/H₂O vapors with the addition of diatomic iodine (I₂) using the mechanism proposed in the companion work (part I) in the sulfur–iodine cycle was investigated in this paper. Thermodynamic results calculated by FactSage and the kinetic experiment verified the applicability of the mechanism. The effect of temperature, residence time, pressure, HI/H₂O/I₂ molar ratio, HI/I₂ molar ratio, and sensitivity analysis on the HI conversion was observed in the modeling process. The addition of small amount of diatomic iodine greatly decreases the HI conversion, and the overall pressure could promote the HI decomposition rate in the kinetic process. Sensitivity analysis shows that hydrogen yield was most sensitive to reactions (4) HI + H = H₂ + I, (1) HI + HI = H₂ + I₂, (5) HI + I = I₂ + H, and (8) HI + OH = H₂O + I. The existence of diatomic iodine increases the reverse reaction of (1) and (5).     

Preparation and performance evaluation of a Nafion-TiO2 composite membrane for PEMFCs

Nafion/TiO₂ composite membranes were studied for the application in proton exchange membrane fuel cell (PEMFC) to be used with the humidified or dry reactant gases of H₂ and O₂. Composite membranes were prepared by carrying out in-situ sol–gel reaction of Ti (OC₄H₉)₄ in Nafion perfluorosulfonic acid films, such as Nafion112, 1135 and 115. The influence of the concentration of Ti (OC₄H₉)₄ isopropyl alcohol solution on the Ti content in the membranes of different thicknesses was investigated. The X-ray diffraction (XRD) analysis demonstrated that TiO₂ in the composite membranes had a structure of anatase with an average particle size of 4.0 nm. The energy dispersive spectra (EDS) analysis indicated a symmetrical distribution of the TiO₂ particles in the modified membranes. The water retention ability and electrochemical performance of Nafion/TiO₂ composite membranes were evaluated using a single PEMFC operated with humidified or dry gas reactants during a long period.     

Carbon materials for H2 storage

In this work a series of carbons with different structural and textural properties were characterised and evaluated for their application in hydrogen storage. The materials used were different types of commercial carbons: carbon fibers, carbon cloths, nanotubes, superactivated carbons, and synthetic carbons (carbon nanospheres and carbon xerogels). Their textural properties (i.e., surface area, pore size distribution, etc.) were related to their hydrogen adsorption capacities. These H₂ storage capacities were evaluated by various methods (i.e., volumetric and gravimetric) at different temperatures and pressures. The differences between both methods at various operating conditions were evaluated and related to the textural properties of the carbon-based adsorbents. The results showed that temperature has a greater influence on the storage capacity of carbons than pressure. Furthermore, hydrogen storage capacity seems to be proportional to surface area, especially at 77 K. The micropore size distribution and the presence of narrow micropores also notably influence the H₂ storage capacity of carbons. In contrast, morphological or structural characteristics have no influence on gravimetric storage capacity. If synthetic materials are used, the textural properties of carbon materials can be tailored for hydrogen storage. However, a larger pore volume would be needed in order to increase storage capacity. It seems very difficult approach to attain the DOE and EU targets only by physical adsorption on carbon materials. Chemical modification of carbons would seem to be a promising alternative approach in order to increase the capacities.     

HDMR correlations for the laminar burning velocity of premixed CH4/H2/O2/N2 mixtures

Correlations for the laminar burning velocity of premixed CH₄/H₂/O₂/N₂ mixtures were developed using the method of High Dimensional Model Representation (HDMR). Based on experiment data over a wide range of conditions reported in the literature, two types of HDMR correlation (i.e. global and piecewise HDMR correlations) were obtained. The performance of these correlations was assessed through comparison with experimental results and the correlation reported in the literature. The laminar burning velocity predicted by the piecewise HDMR correlations was shown to agree very well with those from experiments. Therefore, the piecewise HDMR correlations can be used as an effective replacement for the full chemical mechanism when the prediction of the laminar burning velocity is needed in certain combustion modeling.     

Bench-scale WGS membrane reactor for CO2 capture with co-production of H2

This study investigated the water-gas shift reaction in a bench-scale membrane reactor (M-WGS), where three supported Pd membranes of 44 cm in length and ca. 6 μm in thickness were used, reaching a total membrane surface area of 580.6 cm². The WGS reaction was studied with the syngas mixture: 4.0% CO, 19.2% CO₂, 15.4% H₂O, 1.2% CH₄ and 60.1% H₂, under high temperature/pressure conditions: T = 673 K, p_feed = 20–35 bar(a), p_perm = 15 bar(a), mimicking CO₂ capture with co-production of H₂ in a natural gas fired power plant. High reaction pressure and high permeation of Pd membranes allowed for near complete CO conversion and H₂ recovery. Both the membranes and the membrane reactor demonstrated a long-term stability under the investigated conditions, indicating the potential of M-WGS to substitute conventional systems.     

Study of Pt electrode dissolution in H2O2-containing H2SO4 solution using an electrochemical quartz crystal microbalance

Pt electrode dissolution has been investigated using an electrochemical quartz crystal microbalance (EQCM) in H₂O₂-containing 0.5 mol dm⁻³ H₂SO₄. The Pt electrode weight-loss of ca. 0.4 μg cm⁻² is observed during nine potential sweeps between 0.01 and 1.36 V vs. RHE. In contrast, the Pt electrode weight-loss is negligible without H₂O₂ (<0.05 μg cm⁻²). To support the EQCM results, the weight-decrease amounts of a Pt disk electrode and amounts of Pt dissolved in the solutions were measured after similar successive potential cycles. As a result, these results agreed well with the EQCM results. Furthermore, the H₂O₂ concentration dependence of the Pt weight-decrease rate was assessed by successive potential steps. These EQCM data indicated that the increase in H₂O₂ accelerates the Pt dissolution. Based on these results, H₂O₂ is known to be a major factor contributing to the Pt dissolution.     

An experimental investigation of H2 emissions of a 2004 heavy-duty diesel engine supplemented with H2

Hydrogen (H₂) emissions characteristics of H₂-diesel dual fuel engine were measured using a 2004 turbocharged heavy-duty diesel engine with H₂ supplemented into the intake air. The emissions of H₂ were measured using an Electron Pulse Ionization (EPI) Mass Spectrometer (MS). The effect of the amount of H₂ added, the engine load, and diesel fuel flow rates on the emissions of H₂ and its combustion efficiency in the engine were investigated.     

Role of CO2 in the CH4 oxidation and H2 formation during fuel-rich combustion in O2/CO2 environments

The effect of CO₂ reactivity on CH₄ oxidation and H₂ formation in fuel-rich O₂/CO₂ combustion where the concentrations of reactants were high was studied by a CH₄ flat flame experiment, detailed chemical analysis, and a pulverized coal combustion experiment. In the CH₄ flat flame experiment, the residual CH₄ and formed H₂ in fuel-rich O₂/CO₂ combustion were significantly lower than those formed in air combustion, whereas the amount of CO formed in fuel-rich O₂/CO₂ combustion was noticeably higher than that in air. In addition to this experiment, calculations were performed using CHEMKIN-PRO. They generally agreed with the experimental results and showed that CO₂ reactivity, mainly expressed by the reaction CO₂ + H → CO + OH (R1), caused the differences between air and O₂/CO₂ combustion under fuel-rich condition. R1 was able to advance without oxygen. And, OH radicals were more active than H radicals in the hydrocarbon oxidation in the specific temperature range. It was shown that the role of CO₂ was to advance CH₄ oxidation during fuel-rich O₂/CO₂ combustion. Under fuel-rich combustion, H₂ was mainly produced when the hydrocarbon reacted with H radicals. However, the hydrocarbon also reacted with the OH radicals, leading to H₂O production. In fact, these hydrocarbon reactions were competitive. With increasing H/OH ratio, H₂ formed more easily; however, CO₂ reactivity reduced the H/OH ratio by converting H to OH. Moreover, the OH radicals reacted with H₂, whereas the H radicals did not reduce H₂. It was shown that OH radicals formed by CO₂ reactivity were not suitable for H₂ formation. As for pulverized coal combustion, the tendencies of CH₄, CO, and H₂ formation in pulverized coal combustion were almost the same as those in the CH₄ flat flame.     

Developing cross-linked poly(ethylene oxide) membrane by the novel reaction system for H2 purification

In this study, a ‘green” method has been discovered by utilizing the amino functional poly(ethylene oxide) (PEO) and epoxy functional PEO with low molecular weights to synthesis cross-linked membranes for enhancing H₂ purification and CO₂ capture performance by retarding the crystallinity of semi-crystalline polymer of PEO. The cross-linking reaction can happen simply by mixing two materials without using any solvent. The reaction has been characterized by Fourier transform infrared-attenuated total reflectance (FTIR-ATR), X-ray photoelectron spectroscopy (XPS), solid-state ¹³C nuclear magnetic resonance (NMR) and the gel content test. Furthermore, X-ray diffraction (XRD) and differential scanning calorimeter (DSC) confirm the amorphous structure of cross-linked PEO membranes, which should benefit the gas transport. The gas transport properties and the plasticizing phenomenon of CO₂ have been examined in detail. Interestingly, the investigation on CO₂ plasticization phenomenon reveals that the cross-linked PEO membrane should be plasticized immediately after the pressure load. The pressure dependence of CO₂ permeability in the pressure range from 0.25 atm to 30 atm can be separated into two stages based on the permeability increment although the CO₂ permeability continuously increases with the loading pressure. The gas transport results illustrate that CO₂ has much larger permeability than that of any tested gas (including H₂, N₂ and CH₄) attributing to the CO₂-philic characteristic of ethylene oxide (EO) groups in the cross-linked PEO membrane. The good permeability and selectivity make the developed PEO membrane promising for H₂ purification and CO₂ capture applications.