Properties of polycarbonate/acrylonitrile‐butadiene‐styrene/talc composites

The morphology, tensile, impact properties, and thermal expansion behavior of polycarbonate (PC)/acrylonitrile‐styrene‐butadiene (ABS)/talc composites with different compositions and mixing sequences were investigated. From the studies of morphology of the PC/ABS/talc composites, it was observed that some talc particles were located in both the PC and the ABS phases of the blend but most were at the interface between the PC and ABS phases for every mixing sequence. Aspect ratios of the talc particles determined by TEM image analysis reasonably matched values computed from tensile modulus using composite theory. The thermal expansion behavior, or CTE values, was not significantly influenced by the mixing sequence. The impact strength of the PC/ABS/talc composites depended significantly on the mixing sequence; a premix with PC gave the poorest toughness. The molecular weight of the PC in PC/talc composites was found to be significantly decreased. It appears that the impact strength of the PC/ABS/talc composites is seriously compromised by the degradation of the PC caused by talc. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Polypropylene–intumescent flame‐retardant composites based on meleated polypropylene as a coupling agent

The phosphoric acid‐pentaerythritol‐melamine copolymer, which is composed of three main components of intumescent flame retardant (IFR) and has optimal intumescent degree, was selected as IFR. The influence of meleated polypropylene (PP‐g‐MAH) on the properties and compatibility of IFR polypropylene (PP) composites were studied. The results obtained from mechanical tests, rheological behavior of composites, and scanning electron microscope showed that PP‐g‐MAH was a true coupling agent for IFR/PP blends and did not change the necessary flame retardancy. The cocrystallization between bulk PP and PP segments of PP‐g‐MAH was also proven by WAXD analysis. Flow test showed that the flow behaviors of composites in the melt are those of a pseudoplastic and it is very small for PP‐g‐MAH affecting rheological behavior of the PP/IFR composite. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 257–262, 2002     

Study of thermal stability and ablation behavior of carbon/epoxy‐novolac composites

The use of carbon/epoxy‐novolac composites as advanced ablative materials for insulation of exit cone of solid‐propellant rocket nozzles are studied. In this article, three types of carbon fabrics are used and their composites are prepared by use of impregnation and hand lay‐up methods. To study the thermal stability and ablation behavior, these composites are tested by thermal tests such as thermogravimetric analysis (TGA) and oxyacetylene standard flame tests; the latter test is one of the most important standard tests of ablative materials. The test apparatus is made according to American standard, ASTM‐E‐285‐80, and over 33 polymeric composites and 3 steel specimens were carried out according to its standards. It is found that the composites that are made up of C‐9750 fabric (high‐strength carbon fabric) in comparison with steel and the other types of carbon fabric specimens have the highest thermal stability and the best ablation behavior. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2455–2461, 2003     

Studies of polypropylene–intumescent flame‐retardant composites based on etched polypropylene as a coupling agent

The ammonium polyphosphate (APP)–pentaerythritol (PT)–melamine (M) system was selected as an intumescent flame retardant (IFR). The influence of dichromic acid–etched polypropylene (EPP) on the properties and compatibility of IFR/polypropylene (PP) composites was studied. The results obtained from mechanical tests and SEM showed that EPP was a true coupling agent for IFR/PP blends, but without changing the necessary flame retardancy. The cocrystallization between bulk PP and PP segments of EPP was confirmed by WAXD analysis. Flow tests showed that the flow behavior of composites in the melt is that of a pseudoplastic liquid, which is significant for EPP's effect on the rheological behavior of IFR/PP composite. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1388–1391, 2004     

Crystallization and melting behavior of multi‐walled carbon nanotube‐reinforced nylon‐6 composites

The crystallization and melting behavior of neat nylon‐6 (PA6) and multi‐walled carbon nanotubes (MWNTs)/PA6 composites prepared by simple melt‐compounding was comparatively studied. Differential scanning calorimetry (DSC) results show two crystallization exotherms (T_{CC, 1} and T_{CC, 2}) for PA6/MWNTs composites instead of a single exotherm (T_{CC, 1}) for the neat matrix. The formation of the higher‐temperature exotherm T_{CC, 2} is closely related to the addition of MWNTs. X‐ray diffraction (XRD) results indicate that only the α‐phase crystalline structure is formed upon incorporating MWNTs into PA6 matrix, independently of the cooling rate and annealing conditions. These observations are significantly different from those for PA6 matrix, where the increase in cooling rate or decrease in annealing temperature results in the crystal transformation from α‐phase to γ‐phase. The crystallization behavior of PA6/MWNTs composites is also significantly different from those reported in PA6/nanoclay systems, probably due to the difference in nanofiller geometry between one‐dimensional MWNTs and two‐dimensional nanoclay platelets. The nucleation sites provided by carbon nanotubes seem to be favorable to the formation of thermodynamically stable α‐phase crystals of PA6. The dominant α‐phase crystals in PA6/MWNTs composites may play an important role in the remarkable enhancement of mechanical properties. Copyright © 2005 Society of Chemical Industry     

Time‐dependence of piezo‐resistive behavior for polyethylene/foliated graphite nanocomposites

High‐density polyethylene (HDPE)/foliated graphite (FG) nanocomposites were prepared by blending HDPE with FG fillers. This nanocomposites exhibited much more distinct piezo‐resistive behavior (electric response under applied pressure), when compared with conventional conducting polymer composites. In this paper, the time‐dependences of piezo‐resistance, reproducibility and stability of the piezo‐resistive behavior for HDPE/FG nanocomposites are investigated. It is shown that the time‐dependence of piezo‐resistive behavior strongly depends on the fixed pressure and FG concentration. Under a lower fixed pressure, the relative resistance decreases with time, whereas the composite resistance increases with time under a higher fixed pressure. The shift of relative resistance changes more slowly at higher filler concentrations. The average ‘nanosheet’ separation in the nanocomposite changing with time under fixed pressures is the origin of the time‐dependent piezo‐resistive behavior. Copyright © 2005 Society of Chemical Industry     

Interfacial Modification of Polystyrene‐block‐polybutadiene‐block‐polystyrene/Magnesium Hydroxide Composites, 1

Composites based on polystyrene‐block‐polybutadiene‐block‐polystyrene (SBS triblock thermoplastic elastomer) and magnesium hydroxide (Mg(OH)₂) (5–60 wt.‐%) have been prepared by twin screw extrusion. Interfacial modifiers included dispersants, i.e., isostearic acid, oleic acid, stearic acid; and coupling agents, i.e., maleanised polybutadiene and vinyltriethoxysilane. In each case, approximately one monolayer of treatment was used. A dual bore motor driven extrusion rheometer was used for assessment shear and elongation flow behavior (Cogswell's method) over a shear rate range of 100 s^?1 to 5 000 s^?1. Untreated filler and filler treated with coupling agents gave composites that become increasingly pseudoplastic as filler level increased. Fatty acid structure was shown to have some influence over the level of melt viscosity reduction normally associated with such treatments; stearic acid gave the most pronounced reduction in melt viscosity possibly due to the tightly packed monolayer. Elongational flow properties, determined using Cogswell's method, indicated significant chain extension/branching of the bulk matrix when high levels of untreated filler were present and long range filler‐matrix interaction in composites modified with maleanised polybutadiene.

Elongational viscosity versus extensional stress (obtained by Cogswell's method) for SBS blended with filler surface treatments (□) unfilled matrix, and unfilled matrix plus (?) Hⁱst and (?) MPBD.     

Glass fiber‐reinforced polyamide composites toughened with ABS and EPR‐g‐MA

A series of glass fiber‐reinforced rubber‐toughened nylon 6 composites was prepared. The mechanical properties and morphology of the composites toughened with ABS were investigated and compared with composites toughened with EPR‐g‐MA. A study of the mechanical properties showed that the balance of the impact strength and stiffness for both types of systems can be significantly improved by proper incorporation of glass fibers into toughened nylon 6. The differences between these two types of rubber‐toughened composites are significant at a high rubber content. However, the ductility of both composites toughened with rubber was significantly lower than that of blends without glass fiber. The relationships between rubber content, nylon 6 molecular weight, compatibilizer, processing, and mechanical properties are discussed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 484–497, 2001     

Polymer Crystallization Studied by Hyphenated Rheology Techniques: Rheo‐NMR,Rheo‐SAXS,and Rheo‐Microscopy

Rheological set‐ups with in situ analytical sensors, combine information on the flow and deformation behavior of soft matter, with simultaneous insights into structural and dynamic features. Furthermore, they permit the study of soft matter under well‐defined flow conditions. Herein are presented hyphenations of rheology and nuclear magnetic resonance (NMR), small angle X‐ray scattering (SAXS), and optical microscopy. They are employed to unravel relationships between the molecular dynamics, morphology, and rheology of crystallizing polymers. The results confirm a physical gelation process during polymer crystallization, mediated by the interaction of growing superstructures at volume fractions of 10–15%. The buildup of row‐nucleated structures during flow‐induced crystallization is found to reduce the time of gelation as detected by the rheological response. These investigations help to clarify the crystallization mechanism, structure–property relationships, and the hardening behavior of crystallizing polymers.     

Long‐term water uptake behavior of lignocellulosic‐high density polyethylene composites

Composites of different lignocellulosic materials and high‐density polyethylene were prepared and their long‐term water absorption behaviors were studied. Wood flour, rice hulls, newsprint fibers, and kenaf fibers were mixed with the polymer at 25 and 50 wt % fiber contents and 1 and 2% compatibilizer, respectively. Water absorption tests were carried out on injection‐molded specimens at room temperature for five weeks. Results indicated a significant difference among different natural fibers with kenaf fibers and newsprint fibers exhibiting the highest and wood flour and rice hulls the lowest water absorption values, respectively. Very little difference was observed between kenaf fiber and newsprint composites and between rice hulls and wood flour composites regarding their water uptake behavior. The difference between 25 and 50% fiber contents for all composite formulations increased at longer immersion times, especially for the composites with higher water absorption. Kenaf fiber composites containing 50% kenaf fibers exhibited the highest water diffusion coefficient. A strong correlation was found between the water absorption and holocellulose content of the composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3907–3911, 2006     

Untersuchung der Strömung im Taylor‐Couette‐System bei geringen Spaltbreiten

The shaft bushings in many machines form a Taylor‐Couette system with a thin clearance. The flow in such a clearance was studied in this paper by means of CFD simulation. Two different gap width ratios have been chosen to investigate the flow from laminar to turbulent range. Based on the simulation results a critical gap width ratio is determined in the turbulent regime, which is of importance to the transition of a turbulent flow with Taylor vortex in a turbulent flow without Taylor vortex.     

Rheological analysis of vapor‐grown carbon nanofiber‐reinforced polyethylene composites

The melt rheological analysis of high‐density polyethylene reinforced with vapor‐grown carbon nanofibers (VGCNFs) was performed on an oscillatory rheometer. The influence of frequency, temperature, and nanofiber concentration (up to 30 wt %) on the rheological properties of composites was investigated. Specifically, the viscosity increase is accompanied by an increase in the elastic melt properties, represented by the storage modulus G′, which is much higher than the increase in the loss modulus G″. The composites and pure PE exhibit a typical shear thinning behavior as complex viscosity decreases rapidly with the increase of shearing frequency. The shear thinning behavior is much more pronounced for the composites with high fiber concentration. The rheological threshold value for this system was found to be around 10 wt % of VGCNF. The damping factor was reduced significantly by the inclusion of nanofibers into the matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 155–162, 2004     

FEM calculations of capillary rheometer flow for carbon‐filled liquid crystal polymer composites

There is an emerging market for conductive resins for use in fuel cell bipolar plates. This research focuses on developing a finite element model of a capillary rheometer. Comsol Multiphysics 3.2b was used to model the flow of a remeltable thermoplastic matrix material, Vectra A950RX Liquid Crystal Polymer, with varying amounts of either a carbon black or synthetic graphite filler, to obtain the velocity profile and pressure drop of these composites within the capillary. Previous experimental results have shown that the molten composites obey a shear‐thinning power law behavior. When comparing the model predicted pressure drops from the model with the experimental data, very good agreement was obtained. This signifies that the rheological behavior of the composites can be described by a power law relationship, using parameters specific to each composite. When comparing the modeled velocity profile with the theoretical profile, it was found for all composite formulations that the velocity becomes fully developed within a length of 0.05 times the diameter of the tube, independent of the power law parameters n and m. This work is a necessary first step in developing 2D or 3D mold filling simulations for fuel cell bipolar plate applications. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Structure‐properties relationship in resol/montmorillonite nanocomposites

Polymer/layered silicate nanocomposites were prepared, adding modified, and nonmodified montmorillonites to a resol resin. It was observed that the composites exhibited an intercalated disordered structure by means of X‐ray diffraction (XRD) and transmission electronic microscopy. The crosslinking density of the resol network was greatly influenced by the presence and type of clay that was added to the resin. The composites filled with the modified montmorillonites showed a lower glass transition temperature value as well as a higher degradation peak at ～ 400°C, which is characteristic of the degradation of methylene bridges, indicating a decrease in the crosslinking density of the resol network when modified clays are added. Resol/unmodified montmorillonite composites exhibited different behavior comparing to the other composites and the resol. A higher thermal resistance was observed in the fragmentation zone and a different tan δ response was seen in the DMA analysis. These differences in the behavior of the composites could be because of the interaction between the resol prepolymer and the clay modifiers and as a result of their chemical compatibility. The hardness and elastic modulus of the resol were improved with the addition of clays. However, higher values were obtained for the composite made with the more dispersed montmorillonite. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Prediction of Layer‐Inversion Behavior of Down‐Flow Binary Solid‐Liquid Fluidized Beds

The layer‐inversion behavior of down‐flow binary solid‐liquid fluidized beds is predicted using the property‐averaging approach. The binary pair in this case consists of a larger solid species which is also heavier than its smaller counterpart, while both are lighter than the fluidizing medium. The model is based on using the generalized Richardson‐Zaki correlation for evaluation of the bed void fraction wherein mean values of particle properties are used. However, unlike the maximum bulk density condition for the conventional up‐flow binary solid fluidized bed, the model is based on a minimum bulk density condition for occurrence of layer inversion. This is due to the fact that the volume contraction phenomenon associated with the mixing of unequal solid species leads to a decrease in bulk density of the bed. Model predictions are also compared using the limited data available in the literature. Predictions are consistent with the observed mixing behavior.     

Flow‐induced warpage of injection‐molded TLCP fiber‐reinforced polypropylene composites

The most common belief is that warpage in injection‐molded fiber‐reinforced thermoplastics is primarily attributed to residual thermal stresses associated with shrinkage and thermal contraction of the parts. Therefore, it is assumed that flow‐induced stresses generated during mold filling do not play a significant role. Injection‐molded plaques of polypropylene (PP) reinforced with pregenerated thermotropic liquid crystalline polymer (TLCP) microfibrils were generated in order to investigate the role of residual flow‐induced stresses relative to that of thermal stresses on the warpage. In an effort to relate the material parameters to warpage, the rheological behavior of these fiber‐filled systems was investigated. The shrinkage and the thermal expansion of the TLCP/PP composites, and hence, the thermally induced stresses decreased with an increase in fiber loading while the flow‐induced stresses increased. The increase in the flow‐induced stresses was attributed to increased relaxation times (this is not the only cause, but is a significant factor) with an increase in fiber loading. Therefore, it was found that in order to accurately predict the warpage of fiber‐reinforced thermoplastics, the flow‐induced residual stresses must be accounted for. It is expected that the results reported here can be extended to glass‐reinforced PP composites as well. POLYM. COMPOS., 27:239–248, 2006. © 2006 Society of Plastics Engineers     

Nanofiber‐reinforced thermoplastic composites. I. Thermoanalytical and mechanical analyses

This article is a portion of a comprehensive study on carbon nanofiber–reinforced thermoplastic composites. The thermal behavior and dynamic and tensile mechanical properties of polypropylene–carbon nanofibers composites are discussed. Carbon nanofibers are those produced by the vapor‐grown carbon method and have an average diameter of 100 nm. These hollow‐core nanofibers are an ideal precursor system to working with multiwall and single‐wall nanotubes for composite development. Composites were prepared by conventional Banbury‐type plastic‐processing methods ideal for low‐cost composite development. Nanofiber agglomerates were eliminated because of shear working conditions, resulting in isotropic compression‐molded composites. Incorporation of carbon nanofibers raised the working temperature range of the thermoplastic by 100°C. The nanofiber additions led to an increase in the rate of polymer crystallization with no change in the nucleation mechanism, as analyzed by the Avrami method. Although the tensile strength of the composite was unaltered with increasing nanofiber composition, the dynamic modulus increased by 350%. The thermal behavior of the composites was not significantly altered by the functionalization of the nanofibers since chemical alteration is associated with the defect structure of the chemical vapor deposition (CVD) layer on the nanofibers. Composite strength was limited by the enhanced crystallization of the polymer brought on by nanofiber interaction as additional nucleation sites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 125–133, 2001     

Preparation and characterization of biodegradable poly(ϵ‐caprolactone) self‐reinforced composites and their crystallization behavior

Self‐reinforced poly(?‐caprolactone) (PCL) composites were prepared by dispersing a homologous nucleating agent within the PCL matrix through melt mixing. Coalesced PCL, featuring more orderly chain arrangements, acted as the nucleating agent leading to improvement of crystallization for the melt PCL matrix. Non‐isothermal melt crystallization behavior, isothermal melt crystallization kinetics, spherulitic morphology and the crystal structure of neat PCL and the PCL self‐reinforced composites were studied in detail. The results indicated that both non‐isothermal and isothermal melt crystallization of PCL composites were enhanced significantly by the homologous nucleating agent, while the crystallization mechanism and crystal structures remained unchanged. The results of tensile mechanical tests showed that the Young's modulus of the composites was improved by up to 77% with the incorporation of 20 wt% nucleating agent. Biocompatibility tests demonstrated that the cells could adhere to and proliferate well on the surface of the self‐reinforced PCL composites. © 2017 Society of Chemical Industry     

Near‐Infrared Light Triggered Soft Actuators in Aqueous Media Prepared from Shape‐Memory Polymer Composites

Light triggered soft actuator in aqueous media has applications in operating underwater objects, creating liquid flow, and adjusting reaction velocity, etc. Here, composites prepared from commercial materials, poly[ethylene‐ran‐(vinyl acetate)] (EVA) and aniline black (AB), are reported as one cost efficient material for preparing such actuator, where EVA and AB work respectively as shape‐memory polymer matrix and near‐infrared light triggered photothermal filler. Upon irradiation, the temperature of the composites increases greatly with light power density and AB content. Light‐induced shape‐memory effect (SME) with recovery ratio >98%, temperature‐memory effect (TME), and reversible bidirectional shape‐memory effect (rbSME) of the prepared composites in air are realized. Higher light power density is required to trigger the shape recovery in aqueous media, while good SME, TME, and rbSME are also achieved. Releasing device and gripper are used to indicate the feasibility of the composites as light triggered soft underwater actuators.