Electrospinning of poly(hydroxybutyrate‐co‐hydroxyvalerate) fibrous tissue engineering scaffolds in two different electric fields

Poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) was electrospun into ultrafine fibrous nonwoven mats. Different from the conventional electrospinning process, which involves a positively charged conductive needle and a grounded fiber collector (i.e., positive voltage (PV) electrospinning), pseudo‐negative voltage (NV) electrospinning, which adopted a setup such that the needle was grounded and the fiber collector was positively charged, was investigated for making ultrafine PHBV fibers. For pseudo‐NV electrospinning, the effects of various electrospinning parameters on fiber morphology and diameter were assessed systematically. The average diameters of PHBV fibers electrospun via pseudo‐NVs were compared with those of PHBV fibers electrospun via PVs. With either PV electrospinning or pseudo‐NV electrospinning, the average diameters of electrospun fibers ranged between 500 nm and 4 μm, and they could be controlled by varying the electrospinning parameters. The scientific significance and technological implication of fiber formation by PV electrospinning and pseudo‐NV electrospinning in the field of tissue engineering were discussed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Determination of optimal production parameters for polyacrylonitrile nanofibers

The object of this work is to determine the most suitable values of process and solution parameters for electrospinning of polyacrylonitrile (PAN) nanofibers including solution concentration, applied voltage, and working distance between the needle tip and the collector plate. To investigate the effects of those parameters on the fiber morphology, nanofiber mat samples were produced by changing the value of parameters systematically. The scanning electron microscope images of these samples were analyzed to realize the effects of these parameters on the nanofiber morphology. Our results demonstrate that the diameter of the fibers increases with increasing concentration. However, the diameter reduces as the applied voltage and working distance between needle tip and the collector increase up to a certain value. In addition to this, viscosity and applied voltage have a strong effect on the uniformity and morphology of the nanofibers. Moreover, a relationship between spinning distance, voltage supplied, solution concentration, charge density, bead formation, and the diameter of the electrospun PAN nanofiber were established in the study. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of air blowing on the morphology and nanofiber properties of blowing‐assisted electrospun polycarbonates

Polycarbonate (PC) nanofibers are prepared using the air blowing‐assisted electrospinning process. The effects of air blowing pressure and PC solution concentration on the physical properties of fibers and the filtration performance of the nanofiber web are investigated. The air blowing‐assisted electrospinning process produces fewer beads and smaller nanofiber diameters compared with those obtained without air blowing. Uniform PC nanofibers with an average fiber diameter of about 0.170 μm are obtained using an applied voltage of 40 kV, an air blowing pressure of 0.3 MPa, a PC solution concentration of 16%, and a tip‐to‐collection‐screen distance (TCD) of 25 cm. The filtration efficiency improvement of the air blowing‐assisted electrospun web can be attributed to the narrow distribution of fiber diameter and small mean flow pore size of the electrospun web. Performance results show that the air blowing‐assisted electrospinning process can be applied to produce PC nanofiber mats with high‐quality filtration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology of electrospun nylon‐6 nanofibers as a function of molecular weight and processing parameters

In the present study, the morphology and mechanical properties of nylon‐6 nanofibers were investigated as a function of molecular weight (30,000, 50,000, and 63,000 g/mol) and electrospinning process conditions (solution concentration, voltage, tip‐to‐collector distance, and flow rate). Scanning electron micrographs (SEM) of nylon‐6 nanofibers showed that the diameter of the electrospun fiber increased with increasing molecular weight and solution concentration. An increase in molecular weight increases the density of chain entanglements (in solution) at the same polymer concentration; hence, the minimum concentration to produce nanofibers was lower for the highest molecular weight nylon‐6. The morphology of electrospun fibers also depended on tip‐to‐collector distance and applied voltage concentration of polymer solution as observed from the SEM images. Trends in fiber diameter and diameter distribution are discussed for each processing variable. Mechanical properties of electrospun nonwoven mats showed an increase in tensile strength and modulus as a function of increasing molecular weight. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Electrospun waterproof breathable membrane with a high level of aerosol filtration

In this study, several nanofibrous polyurethane (PU) webs were electrospun (ES) by changing different effective parameters (e.g., polymeric concentration, voltage, feed flow, etc.). The physical–chemical properties of the webs (i.e., average fiber diameters, thickness, areal density, porosity, contact angle, waterproofness, air permeability (AP), water vapor transmittance, and aerosol filtration) were studied based on the standard test methods. A commercially available waterproof breathable (WPB) fabric was used as a reference for benchmarking. The beads‐free webs with an average fiber diameter as small as 200 nm were achieved from electrospinning of 10 wt % PU in N,N‐dimethylformamide, at feed rate of 0.5 mL/h, applied voltage of 25 kV, and tip‐to‐collector distance of 15 cm. By optimizing the electrospinning parameters, a web with a high level of waterproofness, high AP, and high water vapor transmission rate (WVTR) was obtained. In addition, the selected ES membrane showed very promising aerosol filtration efficiency with complete removal of particles larger than 0.5 µm, and 94% reduction in the concentration of smaller particles. We found a linear empirical equation for the estimation of AP and WVTR based on the average pore size diameter, the membrane thickness, and the porosity with very high regression coefficients (R² > 0.97). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45660.     

Effect of nanocrystalline cellulose addition on needleless alternating current electrospinning and properties of nanofibrous polyacrylonitrile meshes

Needleless alternating current (AC)‐electrospinning is capable of achieving high nanofiber generation rates while adding more flexibility to the process development when compared to common direct current (DC)‐electrospinning. However, AC‐electrospinning process may produce very different results than DC‐electrospinning when using the same precursors. This study demonstrated that stable AC‐electrospinning of uniform and mechanically strong polyacrylonitrile (PAN) nanofibrous meshes can be achieved at 30 ± 5 kV rms voltage when 0.75–6.0 wt % of nanocrystalline cellulose‐II with respect to PAN is added to a typical PAN precursor solution. Efficient generation (up to 2 g/h rate or 0.7 g h^?1 cm^?2 mass flux) of nanofibers with 250–500 nm fiber diameters has been observed when using flat fiber‐generating electrodes with diameters up to 25 mm. Depending on the amount of nanocellulose, nanofibrous nanocellulose/PAN meshes revealed large variations in tensile modulus (90–273 MPa) and yield strength (1.0–2.5 MPa), whereas the fiber diameter, air permeability, air resistance, mesh porosity, and water absorption were less affected. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45772.     

Preparation and characterization of ultrafine electrospun polyacrylonitrile fibers and their subsequent pyrolysis to carbon fibers

The present contribution reports the fabrication and characterization of ultrafine polyacrylonitrile (PAN) fibers by electrospinning and further development of the as‐spun PAN fibers into ultrafine carbon fibers. The effects of solution conditions (i.e., solution concentration, viscosity, conductivity, and surface tension) and process parameters (i.e., applied electrostatic field strength, emitting electrode polarity, nozzle diameter, and take‐up speed of a rotating‐drum collector) on morphological appearance and average diameter of the as‐spun PAN fibers were investigated by optical scanning (OS) and scanning electron microscopy (SEM). The concentration, and hence the viscosity, of the spinning solutions significantly affected the morphology and diameters of the as‐spun PAN fibers. The applied electrostatic field strength and nozzle diameter slightly affected the diameters of the as‐spun fibers, while the emitting electrode polarity did not show any influence over the morphology and size of the as‐spun fibers. Utilization of the rotating‐drum collector enhanced the alignment of the as‐spun fibers. Within the investigated concentration range, the average diameter of the fibers ranged between 80 and 725 nm. Finally, heat treatment of the as‐spun fibers with their average diameter of about 450 nm was carried out at 230 and 1000 °C, respectively. Various characterization techniques revealed successful conversion into carbon fibers with an average diameter of about 250 nm. Copyright © 2006 Society of Chemical Industry     

Electrospun nanofibers of block copolymer of trimethylene carbonate and ϵ‐caprolactone

The electrospinning behavior of a block copolymer of trimethylene carbonate (TMC) and ε‐caprolactone dissolved in N,N‐dimethylformamide (DMF) and methylene chloride (MC) was studied. The effects of the blended solvent volume ratio, concentration, voltage, and tip–collector distance (TCD) on the morphology of the electrospun fibers were investigated by scanning electron microscopy. The results indicated that the diameter of the electrospun fibers decreased with a decreasing molar ratio of MC to DMF, but beads formed gradually. With a decreasing concentration of the solution, the fiber diameter decreased; at the same time, beads also appeared and changed from spindlelike to spherical. A higher voltage and larger TCD favored the formation of smaller diameter electrospun fibers. The results of differential scanning calorimetry and X‐ray diffraction showed that the crystallinity and melting point of the electrospun fibers decreased when increasing the TMC content in the copolymer. Compared with the corresponding films, the crystallinity and melting point of the electrospun fibers were obviously increased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1462–1470, 2006     

Preparation and experimental parameters analysis of laser melt electrospun poly(L‐lactide) fibers via orthogonal design

Laser melt electrospinning is a novel technology to produce micro/nanofibers. This solvent‐free process is more suitable for biomedical applications. In this work, the electrospun poly(L ‐lactide) (PLLA) fibers with diameters ranging from 2 to 7 μm were prepared by this method, and four influencing factors of melt flow rate (MFR), laser current, collector distance, and applied voltage were investigated on the PLLA fiber diameters and its standard deviation (SD) with an orthogonal design method. The results of range analysis showed the order of significance levels as follows: applied voltage, laser current, collector distance, and MFR for fiber diameter. The SD of fiber diameter can be listed in the following order: applied voltage, MFR, laser current, and collector distance. POLYM. ENG. SCI., 52:1964–1967, 2012. © 2012 Society of Plastics Engineers     

Characterization on oxidative stabilization of polyacrylonitrile nanofibers prepared by electrospinning

Ultrafine polyacrylonitrile (PAN) fibers, as a precursor of carbon nanofibers, with diameters in the range of 220–760 nm were obtained by electrospinning of PAN solution using N,N-dimethyl formamide (DMF) as solvent. Morphology of the nanofibers for varying concentration and applied voltage was investigated by field emission scanning electron microscopy (FESEM). The thermal properties and structural changes during the oxidative stabilization process were primarily investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and Fourier transform infrared (FT-IR) and Raman spectroscopy. The nanofiber diameters increase as the applied voltage is increased and they also increase with an increase in the concentration of the polymer solution. It was also concluded that the electrospun fibers displayed a very sharp exothermic peak at 297.34 °C. A transition temperature observed by FT-IR and Raman was approximately 300 °C, which was closely consistent with the results of DSC and TGA studies. It was also found that oxidative stabilization in air was accompanied by a change in color of nanofibers webs.     

An investigation into the influence of electrospinning parameters on the diameter and alignment of poly(hydroxybutyrate‐co‐hydroxyvalerate) fibers

Electrospinning is an effective technology for the fabrication of ultrafine fibers, which can be the basic component of a tissue engineering scaffold. In tissue engineering, because cells seeded on fibrous scaffolds with varying fiber diameters and morphologies exhibit different responses, it is critical to control these characteristics of electrospun fibers. The diameter and morphology of electrospun fibers can be influenced by many processing parameters (e.g., electrospinning voltage, needle inner diameter, solution feeding rate, rotational speed of the fiber‐collecting cylinder, and working distance) and solution properties (polymer solution concentration and conductivity). In this study, a factorial design approach was used to systematically investigate the degree of influence of each of these parameters on fiber diameter, degree of fiber alignment, and their possible synergetic effects, using a natural biodegradable polymer, poly(hydroxybutyrate‐co‐hydroxyvalerate), for the electrospinning experiments. It was found that the solution concentration invoked the highest main effect on fiber diameter, whereas both rotational speed of the fiber‐collecting cylinder and addition of a conductivity‐enhancing salt could significantly affect the degree of fiber alignment. By carefully controlling the electrospinning parameters and solution properties, fibrous scaffolds of desired characteristics could be made to meet the requirements of different tissue engineering applications. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Needleless emulsion electrospinning for scalable fabrication of core–shell nanofibers

This article reports a new needleless emulsion electrospinning method for scale‐up fabrication of ultrathin core–shell polyacrylonitrile (PAN)/isophorone diisocyanate (IPDI) fibers. These core–shell fibers can be incorporated at the interfaces of polymer composites for interfacial toughening and self‐repairing due to polymerization of IPDI triggered by environmental moisture. The electrospinnable PAN/IPDI emulsion was prepared by blending PAN/N,N‐dimethylformamide and IPDI/N,N‐dimethylformamide solutions (with the solute mass fraction of 1 : 1). The electrospinning setup consisted of a pair of aligned metal wires as spinneret (positive electrode) to infuse the PAN/IPDI emulsion and a rotary metal disk as fiber collector (negative electrode). The formed ultrathin core–shell PAN/IPDI fibers were collected with the diameter in the range from 300 nm to 3 μm depending on the solution concentration and process parameters. Optical microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy were used to characterize the core–shell nanostructures. Dependencies of the fiber diameter on the PAN/IPDI concentration, wire spacing, and wire diameter were examined. Results show that needleless emulsion electrospinning provides a feasible low‐cost manufacturing technique for scalable, continuous fabrication of core–shell nanofibers for potential applications in self‐repairing composites, drug delivery, etc. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40896.     

Solution blowing of thermoplastic polyurethane nanofibers: A facile method to produce flexible porous materials

Solution blowing (SB) is a promising and scalable approach for the production of nanofibers. Air pressure, solution flow‐rate, and nozzle‐collector distance were determined as effective process parameters, while solution concentration was also reported as a material parameter. Here we performed a parametric study on thermoplastic polyurethane/dimethyl formamide (TPU/DMF) solutions to examine the effect of such parameters on the resultant properties such as fiber diameter, diameter distribution, porosity, and air permeability of the nanofibrous webs. The obtained solution blown thermoplastic polyurethane (TPU) nanofibers had average diameter down to 170 ± 112 nm, which is similar to that observed in electrospinning. However, the production rate per nozzle can be 20 times larger, which is primarily dependent on air pressure and solution flow rate (20 mL/h). Moreover, it was even possible to produce nanofibers polymer concentrations of 20%; however, this increased the average nanofiber diameter. The fibers produced from the TPU/DMF solutions at concentrations of 20% and 10% had average diameters of 671 ± 136 nm and 170 ± 112 nm, respectively. SB can potentially be used for the industrial‐scale production of products such as nanofibrous filters, protective textiles, scaffolds, wound dressings, and battery components. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43025.     

电纺法制备聚丙烯腈基纳米碳纤维

用电纺法制备了聚丙烯腈（PAN）纳米纤维，用场发射扫描电镜（FESEM）对其形态进行了研究，讨论了不同工艺参数对纤维直径和分散形态的影响。结果发现，纤维直径随着浓度的增加而增大，随着电压升高而减小，接收距离和溶剂类型对纤维直径的影响不大。将形态最好的纤维在240℃下进行活化处理，然后将活化处理过的纤维在氮气氛中煅烧，用FESEM观察了煅烧的纤维直径及形态的变化，红外（IR）分析了纤维化学结构的变化，证实了经900℃煅烧后的纤维为碳纳米纤维。     

The morphology of electrospun polystyrene fibers

Electrospinning is a process of electrostatic fiber formation which uses electrical forces to produce polymer nanofibers from polymer solution. The electrospinning system consists of a syringe feeder system, a collector system, and a high power supplier. The important parameters in the morphology of electrospun polystyrene fibers are concentration, applied voltage, and solvent properties. Higher concentrations of the polymer solution form thicker fibers and fewer beads. When the concentration is 7 wt%, electrospun fibers have an average diameter of 340 nm, but as the concentration of PS increases to 17 wt%, the fiber diameter gradually thickens to 3,610 nm. The fiber morphology under different solvent mixture ratios and solvent mixtures has also been studied.     

Effect of electrospinning processing variables on polyacrylonitrile nanoyarns

With recent developments in the field of smart textiles, researchers have been working toward fabricating architectures of nanofibers, known as nanoyarns, which mimic the geometry of a conventional yarn. In doing so, one can leverage the unique properties of nanoscale fibers, including high surface‐to‐volume ratio and tunable porosity, for the development of smart garments. In the last 5 years, researchers have produced nanoyarns from a limited number of polymers, including polyacrylonitrile (PAN) and poly(vinylidene fluoride) and its co‐polymers. However, to our knowledge, there has been little research on the solution properties and electrospinning parameters needed to fabricate these higher‐order architectures from nonwoven mats. In this work, a modified electrospinning setup, enclosed in a humidity‐controlled chamber, was developed to fabricate nanoyarns for integration into knitted textiles. We fabricated nanofibers and nanoyarns from PAN/DMF solutions and conducted a systematic study to analyze the effect of solution conductivity, viscosity, and electrospinning parameters (applied voltage, collector distance, and humidity) on fiber and yarn fabrication and morphology. Polymer concentration had a significant effect on fibrous cone and yarn fabrication. Low polymer concentrations resulted in poor cone formation, whereas high concentration resulted in dense cones that were difficult to draw into nanoyarns. Overall, the matrix of electrospinning parameters that resulted in the formation of homogenous nanofiber mats was larger than that of nanoyarn formation. Nanoyarn formation required higher polymer concentration and/or applied voltage than nonwoven mat formation. The influence of these parameters on nanoyarn formation and fiber diameter can be used to expand the library of spinnable nanoyarns and optimize their properties for specific applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46404.     

静电纺间位芳纶纳米纤维的制备工艺参数

通过静电纺丝方法,将氯化锂/N,N–二甲基乙酰胺(Li Cl/DMAc)溶解间位芳纶(PMIA)制备了PMIA纳米纤维,探索了溶液浓度、接收距离、纺丝电压及接收速度等工艺参数对纤维形貌及其直径分布的影响。通过扫描电子显微镜观察了PMIA纳米纤维形貌及应用Image-J软件测量统计了PMIA纤维直径。结果表明,溶液浓度为8%~10%、纺丝电压为16~18 k V、接收距离为15~20 cm,接收速度60~80 r/min的范围内,间位芳纶纳米纤维成型良好,直径分布范围为100~120 nm;PMIA纳米纤维直径随着溶液浓度的减小、静电电压的增加而减小,随着接收速度的增加纤维取向增加。     

Predicting poly(vinyl pyrrolidone)'s solubility parameter and systematic investigation of the parameters of electrospinning with response surface methodology

The solubility parameters were used to choose the solvent for poly(vinyl pyrrolidone) (PVP) in electrospinning. In this study, a novel method for predicting the contribution value of the pyrrolidone group (a typical part of the PVP molecular structure) was proposed. The solubility parameters of PVP were calculated by this method, and accordingly, ethanol was chosen as the solvent for PVP. What is more, response surface methodology was used to facilitate a systematic investigation on the influence of the PVP solution concentration, feed rate, distance between the tip and collector, and operating voltage on the fiber diameter and morphology in electrospinning. The predicted fiber diameters by the response regression model, and the experimental values were in close proximity. The solution concentration and feed rate both had significant effects on the PVP fiber diameter, and there was some interaction between the solution concentration and the feed rate in this system. In addition, this study provided a train of thought for the electrospinning of polymer fibers with controllable and predictable fiber diameters. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40304.     

The change of bead morphology formed on electrospun polystyrene fibers

Polystyrene (PS) dissolved in the mixture of tetrahydrofuran (THF) and N,N-dimethyl formamide (DMF) was electrospun to prepare fibers of sub-micron in diameters. Electropinning parameters such as polymer concentration, applied voltage and tip-to-collector distance were controlled. From these parameters it was determined that while the surface tension of polymer solution had linear correlation with the critical voltage, throughput was dependent on electric conductivity. The electrospun PS fibers produced contained irregular beads and electrospinning certainly was enhanced with increasing DMF content. The bead concentration was also controlled by DMF content. The aspect ratio of the formed beads and the diameter of fibers were increased with increasing solution concentration. When PS was dissolved in only THF, an unexpected half hollow spheres (HHS) structure appeared. Also, different shape forms of PS non-woven mats have been prepared by controlling electrospinning parameters.