Preparation and properties of a novel bio‐based and non‐crystalline engineering elastomer with high low‐temperature and oil resistance

A series of poly(succinic acid/sebacic acid/itaconic acid/butanediol/propanediol) bio‐based and non‐crystalline engineering elastomers (BEE) were obtained by changing the molar ratio of succinic acid (SA) to sebacic acid (SeA) from 5:5 (BEE‐5) to 8:2 (BEE‐8). We prepared bio‐based engineering elastomer composites (BEE/CB) by mixing BEE with carbon black N330. The low‐temperature and oil resistance properties of the BEE/CB composites were investigated in terms of low‐temperature brittleness, coefficient of cold resistance under compression, oil resistance test at different temperatures, and tensile properties. The results showed that the low‐temperature brittleness temperature of the BEE/CB composites ranged from ?50 to ?60°C and the coefficient of cold resistance under compression was 0.18 high at ?60°C for BEE‐7/CB and 0.23 high at ?40°C for BEE‐8/CB. The oil resistance properties of BEE‐7/CB were higher than those of nitrile‐butadiene rubber N240S (NBR N240S), and the oil resistance properties of BEE‐8/CB were even as high as those of nitrile‐butadiene rubber N220S (NBR N220S). © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42855.     

Studies on chain extension of a novel bio‐based engineering elastomer using 4,4‐diphenyl methane diisocyanate as a chain extender

A novel hydroxyl‐terminated bio‐based engineering elastomer (BEE) was synthesized from four bio‐based monomers by adding excess diol. Then the BEE was chain extended in Haake torque rheometer with 4,4‐diphenyl methane diisocyanate (MDI) as chain extender. The molar ratio of NCO/OH, reaction temperature and reaction time of the chain‐extension reaction were studied, and the optimum condition was determined by the gel permeation chromatography (GPC), soxhlet extraction, and fourier transform infrared spectroscopy (FTIR) results. After chain extension, (i) the number‐average molecular weight of BEE became about 3.5 times of the original BEE, (ii) the thermal stability was improved and the crystallization rate was lower, (iii) and the mechanical properties were significantly improved with nano‐SiO₂ as reinforcing filler. The chain‐extended BEE would have potential wide applications in engineering field. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40756.     

Thermal stability of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)/modified montmorillonite bio‐nanocomposites

Poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P34HB)/modified montmorillonite (EMMT) bio‐nanocomposites were prepared via melt intercalation method. The thermal stability of the bio‐nanocomposites was investigated. The results showed that the decomposition temperature (T _5%) of P34HB/EMMT bio‐nanocomposite reached 271.4°C, 39.9°C higher than that of pure P34HB. The remarkable thermal stability enhancement was presumably originated from the uniform dispersion of EMMT in the matrix and intercalated structures of P34HB/EMMT bio‐nanocomposites, which was related to the increased compatibility of EMMT and P34HB caused by the ester group in EMMT. TGA‐FTIR analysis on the thermal degradation procedures of the bio‐nanocomposites manifested that the introduction of EMMT did not alter the degradation mechanism of P34HB. However, the intercalated structures hindered the mobility of P34HB macromolecular and slowed down the decomposing process of P34HB. POLYM. COMPOS., 38:673–681, 2017. © 2015 Society of Plastics Engineers     

Cross‐Linking of Polyesters Based on Fatty Acids

This study aims at obtaining cross‐linked polymeric materials of biomass origin. For this purpose, one‐pot polyesterification of methyl ricinoleate and methyl 12‐hydroxystearate using titanium isopropoxide as a catalyst is performed leading to polyesters known as estolides. The obtained estolides are successfully cross‐linked using dicumyl peroxide or a sulfur vulcanization system. The so‐formed bio‐based elastomers appear to exhibit promising properties. The latter are analyzed by mechanical tensile tests and thermal techniques (TGA, DSC, DMA) and show high thermal stability (T_5% = 205–318 °C), tailored physico‐mechanical properties (low glass transition temperature in the range from ?69 to ?54 °C), and good tensile strength (0.11–0.40 MPa). Networks prepared from high molecular weight estolides appear to be promising bio‐based elastomers. Practical Applications: The vegetable oil‐based estolides described in this contribution are new fully bio‐based precursors for further elastomers synthesis. The resulting estolide networks (obtained by peroxide or sulfur cross‐linking) exhibit tailored thermo‐mechanical properties.     

In situ polymerization of bio‐based thermosetting polyurethane/graphene oxide nanocomposites

Novel bio‐based polyurethane/graphene oxide (GO) nanocomposites have been successfully synthesized from biorenewable epoxidized soybean‐castor oil fatty acid‐based polyols with considerable improvement in mechanical and thermal properties. The GO was synthesized via a modified pressurized oxidation method, and was investigated using Raman spectra, AFM and XPS, respectively. The toughening mechanism of GO in the bio‐based polyurethane matrix was explored. The elongation at break and toughness of polyurethane were increased by 1.3 and 0.8 times with incorporation of 0.4 wt % GO, respectively. However, insignificant changes in both mechanical strength and modulus were observed by adding GO. The results from thermal analysis indicated that the GO acts as new secondary soft segments in the polyurethane which lead to a considerable decrease in the glass transition temperature and crosslink density. The SEM morphology of the fracture surface after tensile testing showed a considerable aggregation of graphene oxide at concentrations above 0.4 wt %. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41751.     

Formulation and characterization of compatibilized poly(lactic acid)‐based blends and their nanocomposites with silver‐loaded kaolinite

Biodegradable polymer nanocomposites have been developed in this study as materials for use in the packaging of moisture‐sensitive products. Poly(lactic acid) (PLA) was the main component of the nanocomposites with poly(butylene adipate‐co‐terephthalate) (PBAT) as flexibility enhancer. Tetrabutyl titanate was also added as a compatibilizer to enhance the interfacial affinity between PLA and PBAT by inducing the formation of some PLA/PBAT via transesterification during the melt blending process, thereby improving the mechanical properties of the blends. Silver‐loaded kaolinite synthesized via chemical reduction was also incorporated into the compatibilized blends for further property improvement. Herein, we report a novel biodegradable quaternary nanocomposite system with intercalated‐exfoliated clay dispersion that was uniquely achieved by increasing the interlamellar space between kaolinite layers through silver nanoparticle insertion. The resultant nanocomposites containing as little as 4 phr modified clay reduced the elongation at break from 213.0 ± 5.85% to 53.8 ± 1.81%, enhanced thermal stability (initial decomposition temperature increased from 378 °C to 399 °C) and exhibited a water vapor permeability reduction of 41.85%. On the basis of these properties, the developed nanocomposites are considered to be promising candidates for use in bio‐packaging applications to replace non‐biodegradable and petro‐based plastics. © 2014 Society of Chemical Industry     

Synthesis and characterization of bio‐based thermosetting resins from lactic acid and glycerol

A bio‐based thermoset resin has been synthesized from glycerol reacted with lactic acid oligomers of three different chain lengths (n): 3, 7, and 10. Lactic acid was first reacted with glycerol by direct condensation and the resulting branched molecule was then end‐functionalized with methacrylic anhydride. The resins were characterized by Fourier‐transform infrared spectroscopy (FT‐IR), by ¹³C‐NMR spectroscopy to confirm the chemical structure of the resin, and by differential scanning calorimetry and dynamic mechanical thermal analysis (DMTA) to obtain the thermal properties. The resin flow viscosities were also measured using a rheometer with different stress levels for each temperature used, as this is an important characteristic of resins that are intended to be used as a matrix in composite applications. The resin with a chain length of three had better mechanical, thermal, and rheological properties than the resins with chain lengths of seven and 10. Also, its bio‐based content of 78% and glass transition temperature of 97°C makes this resin comparable to commercial unsaturated polyester resins. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40488.     

Sustainable synthesis of bio‐based hyperbranched ester and its application for preparing soft polyvinyl chloride materials

In this study, bio‐based hyperbranched ester was synthesized from castor oil. The chemical structure of the bio‐based hyperbranched ester obtained was characterized with Fourier transform infrared and ¹H NMR spectra. Soft polyvinyl chloride (PVC) materials were prepared via thermoplastic blending at 160 °C using bio‐based hyperbranched ester as plasticizer. The performances including the thermal stability, glass transition temperature (T_g), crystallinity, tensile properties, solvent extraction resistance and volatility resistance of soft PVC materials incorporating bio‐based hyperbranched ester were investigated and compared with the traditional plasticizer dioctyl phthalate (DOP). The results showed that bio‐based hyperbranched ester enhanced the thermal stability of the PVC materials. The T_g of PVC incorporating bio‐based hyperbranched ester was 23 °C, lower than that of PVC/DOP materials at 28 °C. Bio‐based hyperbranched ester showed a better plasticizing effect, solvent extraction resistance and volatility resistance than DOP. The plasticizing mechanism is also discussed. © 2018 Society of Chemical Industry     

An electrical approach to monitor wire and cable thermal oxidation aging condition based on carbon black filled conductive polymer composite

Polymeric materials are widely used as insulation and jacketing materials in wire and cable. When such materials are used for long‐term applications, they undergo thermal oxidation aging in the environment. It is necessary to develop an in situ and nondestructive condition monitoring (CM) method to follow the aging of cable materials. The main objective of this work was to investigate low‐density polyethylene/carbon black (LDPE/CB) conductive polymer composites as potential sensor materials for this purpose. LDPE/CB composites with a carbon black loading below the percolation threshold underwent accelerated thermal oxidation aging experiments. The results indicated that the substantial resistivity decreases of the LDPE/CB composites could be directly related to the increases in volume fraction of the conductive carbon black, which was mainly caused by the mass loss of polymer matrix and sample shrinkage during the thermal oxidation aging process. Compared to existing CM method based on density change, the electrical resistivity is more explicit regarding its absolute changes throughout the thermal oxidation aging. The change in resistivity spanned over four orders of magnitude, whereas the composite density only increased 10%. The results offer strong evidence that resistivity measurements, which reflect property changes under thermal aging conditions, could represent a very useful and nondestructive CM approach as well as a more sensitive method than density CM approach. Crystallinity changes in materials investigated by modulated DSC and TGA measurements indicated deterioration of crystalline regions in polymer during the thermal oxidation aging. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 513–520, 2004     

Fabrication of polyimide composite films based on carbon black for high‐temperature resistance

A novel high‐performance material, carbon black (CB) polyimide (PI), was obtained by the chemical synthesis of CB (carbon black N326) with PI. Following its synthesis, several analyses were carried out to investigate the thermal and mechanical properties of the newly synthesized CB‐PI. The thermal decomposition temperature of CB‐PI compared to PI increased by 76°C from 508 to 584°C. The glass transition temperature of CB‐PI as evaluated by differential scanning calorimetry increased by 204°C from 379 to 583°C compared to that of PI. Moreover, the mechanical strength of CB‐PI increased by 16% compared to that of PI. In addition, the analyses confirm that CB and PI in the synthesized CB‐PI were chemically crosslinked, which was shown to be responsible for the superior thermal and mechanical properties of the CB‐PI. POLYM. COMPOS., 35:2214–2220, 2014. © 2014 Society of Plastics Engineers     

Synthesis,characterization, and thermal aging behavior of HCl‐doped polyaniline/TRGO nanocomposites

In this article polyaniline (PANI) nanocomposites containing thermally reduced graphene oxide (TRGO) were synthesized and characterized before and after thermal aging. The nanocomposites were prepared through in situ oxidative polymerization of aniline in the presence of TRGO nanoplatelets. FTIR and Raman spectroscopies, XRD, FESEM, and electrical conductivity measurements were used to characterize synthesized materials. PANI/TRGO nanocomposites showed considerably higher electrical conductivity when compared to pure PANI, which was associated with the higher electrical conductivity of TRGO and increased crystallinity of PANI in the presence of TRGO. Pure PANI and PANI/TRGO nanocomposites were thermally aged at 70, 80, 90, and 100 °C. The results showed that the characteristic time of thermal aging process is higher for PANI/TRGO nanocomposites and increases with TRGO loading, which indicates better stability of conductivity during thermal aging process. On the other hand, the characteristic time of thermal aging reduced with aging temperature and a fast decrease was observed from 80 to 90 °C. Improved resistance over thermal aging can be attributed to the barrier effect of TRGO nanoplatelets to the dopant molecules, which retards conductivity degradation in the thermal aging process. Furthermore, TRGO increases PANI crystallinity and it can also prevent crystallinity reduction during thermal aging process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44635.     

Synthesis of a novel polyester plasticizer based on glyceryl monooleate and its application in poly(vinyl chloride)

The use of bio‐based polymeric plasticizers could expand the application range of plasticized poly(vinyl chloride) (PVC) materials. In this study, a novel bio‐based polyester plasticizer, poly(glutaric acid‐glyceryl monooleate) (PGAGMO), was synthesized from glutaric acid and glyceryl monooleate via a direct esterification and polycondensation route. The polyester plasticizer was characterized by gel permeation chromatography, ¹H‐nuclear magnetic resonance, and Fourier‐transform infrared spectroscopy. The plasticizing effect of PGAGMO on PVC was investigated. The melting behavior, thermal properties, and mechanical properties of PVC blends were studied. The results showed that the PGAGMO could improve the thermal stability and reduce the glass transition temperature of PVC blends; when phthalates were substituted by PGAGMO in PVC blends, the thermal degradation temperature of PVC blends increased from 251.1°C to 262.7°C, the glass transaction temperature decreased from 49.1°C to 40.2°C, the plasticized PVC blends demonstrated good compatibility, and the decrement of the torque and the melt viscosity of PVC blends were conducive to processing. All results demonstrated that the PGAGMO could partially substitute for phthalates as a potential plasticizer of PVC. J. VINYL ADDIT. TECHNOL., 22:514–519, 2016. © 2015 Society of Plastics Engineers     

Preparation and characterization of poly(styrene‐b‐butadiene‐b‐styrene)/montmorillonite nanocomposites

With some polymerizable small molecules grafting onto the montmorillonite surface, we disposed the clay through in‐situ emulsion polymerization, and the structure of the modified montmorillonites were studied through Fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction (XRD). The nanocomposites of poly(styrene‐b‐butadiene‐b‐styrene) (SBS)/montmorillonite with excellent mechanical properties were prepared by mixing SBS and the modified montmorillonite on the double rollers at 150°C. The exfoliation of the layered silicates was confirmed by XRD analysis and transmission electron microscopy (TEM) observation. After mechanical kneading of the molten nanocomposites, the exfoliation structure of the silicates is still stable for polystyrene macromolecules grafting onto the silicates. Upon the addition of the modified montmorillonite, the tensile strength, elongation at break and tear strength of the nanocomposites increased from 22.6 MPa to 31.1 MPa, from 608% to 948%, from 45.32 N/mm to 55.27 N/mm, respectively. The low‐temperature point of glass‐transition temperature (T_g) of the products was about −77°C, almost constant, but the high‐temperature point increased from 97°C to 106°C. In addition, the nanocomposites of SBS and modified montmorillonites showed good resistance to thermal oxidation and aging. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Performance and structure changes of the aromatic co‐polysulfonamide fibers during thermal‐oxidative aging process

The changes in performance during thermal‐oxidative aging process of the aromatic co‐polysulfonamide (co‐PSA) fibers over a broad temperature range from 250 °C to 320 °C have been investigated. In addition, the mechanism of thermal‐oxidative aging process has been studied by using structural information obtained from the fibers at varying length scales. The results showed that a significant reduction in tensile strength was observed compared with that of initial modulus during aging process. Macroscopically, thermal‐oxidative aging mainly causes color changes of fibers and thermally induced macro defects begin to appear only at 320 °C for 100 h. On a micro level, the crystal structure of fibers remained stable and did not show significant changes expect that aging at 320 °C. In addition, thermo‐degradation as well as crosslinking has been observed primarily in amorphous region. With the increase of temperature and time duration, the crosslinking became more dominant and crosslinking density increases. Correspondingly, the fibril length decreases due to degradation and then increases due to the formation of crosslinked structures within the fibers. The results suggest that molecular degradation is the main cause of strength loss and the formation of crosslinking structure within the fibers contributes to the retention of modulus and improvement of creep resistance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44078.     

Facile preparation of superhydrophobic polyester surfaces with fluoropolymer/SiO2 nanocomposites based on vinyl nanosilica hydrosols

A facile method to prepare superhydrophobic fluoropolymer/SiO₂ nanocomposites coating on polyester (PET) fabrics was presented. The vinyl nanosilica (V? SiO₂) hydrosols were prepared via one‐step water‐based sol‐gel reaction with vinyl trimethoxy silane as the precursors in the presence of the base catalyst and composite surfactant. Based on the V? SiO₂ hydrosol, a fluorinated acrylic polymer/silica (FAP/SiO₂) nanocomposite was prepared by emulsion polymerization. The FAP/SiO₂ nanocomposites were coated onto the polyester fabrics by one‐step process to achieve superhydrophobic surfaces. The results showed that silica nanoparticles were successfully incorporated into the FAP/SiO₂ nanocomposites, and a specific surface topography and a low surface free energy were simultaneously introduced onto PET fibers. The prepared PET fabric showed excellent superhydrophobicity with a water contact angle of 151.5° for a 5 μL water droplet and a water shedding angle of 12° for a 15 μL. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40340.     

Thermal–oxidative degradation and accelerated aging behavior of polyamide 6/epoxy resin‐modified montmorillonite nanocomposites

Polyamide 6 (PA6) nanocomposites based on epoxy resin‐modified montmorillonite (EP‐MMT) were prepared by melt processing using a typical twin‐screw extruder. X‐ray diffraction combined with transmission electron microscopy was applied to elucidate the structure and morphology of PA6/EP‐MMT nanocomposites, suggesting a nearly exfoliated structure in the nanocomposite with 2 wt % EP‐MMT (PA6/2EP‐MMT) and a partial exfoliated‐partial intercalated structure in PA6/4 wt %EP‐MMT nanocomposite (PA6/4EP‐MMT). The thermogravimetric analysis under air atmosphere was conducted to characterize the thermal–oxidative degradation behavior of the material, and the result indicated that the presence of EP‐MMT could inhibit the thermal‐oxidative degradation of PA6 effectively. Accelerated heat aging in an air circulating oven at 150°C was applied to assess the thermal–oxidative stability of PA6 nanocomposites through investigation of reduced viscosity, tensile properties, and chemical structure at various time intervals. The results indicated that the incorporation of EP‐MMT effectively enhanced the thermal–oxidative stability of PA6, resulting in the high retention of reduced viscosity and tensile strength, and the low ratio of terminal carboxyl group to amino group. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40825.     

Preparation and conductive properties of polycaprolactone‐grafted carbon black nanocomposites

Polycaprolactone‐grafted carbon black (CB‐g‐PCL) nanocomposites were prepared by surface‐initiated ring‐opening polymerization of ε‐caprolactone on the surface of CB. Thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), atomic force microscope (AFM), X‐ray diffraction (XRD), and polarizing optical microscope (POM) method were employed to characterize the resultant CB‐g‐PCL. The effect of temperature on resistivity of polycaprolactone‐grafted CB (CB‐g‐PCL) nanocomposites was investigated and compared with that of mixture of CB and PCL. It was found that CB‐g‐PCL nanocomposites exhibited positive temperature coefficient (PTC) phenomena between 48 and 51°C, and negative temperature coefficient (NTC) phenomena and between 51 and 54°C. The prepared CB‐g‐PCL nanocomposites have the potential to be temperature‐dependent switch materials. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Aging and Thermal Stability of the Mixed Product of the Ether‐Soluble Fraction of Bio‐Oil and Bio‐Diesel

The storage and thermal stability of blends of the ether‐soluble fraction of bio‐oil (ES) and bio‐diesel are reported. Fuel properties such as viscosity, water content, acid number and average molecular weight of the ES/bio‐diesel blends were measured before and after aging. Compared to the aging properties of bio‐oil alone, very small changes in water content and viscosity were shown for the blends aged at 80 °C for 180 h. Chemical changes were characterized using gel permeation chromatography, showing a slight increase in the molecular weight over time. Further confirmation of the changes was provided through Fourier transform infrared spectrometry, thermal decomposition analysis using a thermogravimetric analyzer, proton assignment using proton nuclear magnetic resonance, and carbon assignment using carbon nuclear magnetic resonance. Overall, the study indicates that ES/bio‐diesel blends are stable as fuel under the conditions tested in this paper.     

Octa(aminophenyl) polyhedral oligomeric silsesquioxane/boron‐containing phenol–formaldehyde resin nanocomposites: Synthesis,cured, and thermal properties

Octa(aminophenyl) polyhedral oligomeric silsesquioxane (OAP‐POSS) and boron‐containing phenol‐formaldehyde resin (BPFR) were synthesized, respectively. The BPFR nanocomposites with different OAP‐POSS content (wt%) were prepared, and their properties were characterized. The results show that the thermal degradation process of this nanocomposites can be divided into three stages, and they are all following the first order mechanism. The residual ratio and thermal degradation activation energy E_a of 9 wt% OAP‐POSS/BPFR nanocomposites are both better than others and the E_a increase gradually in three stages, which is 93.3, 134.0, and 181.9 kJ mol⁻¹, respectively. Its residual ratio at 900°C is 36.48%. The mechanical loss peak temperature T_p is 228°C for 12 wt% OAP‐POSSS/BPFR nanocomposites, which is higher 48°C than pure BPFR. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Highly reversible and repeatable PTCR characteristics of PMMA/Ag‐coated glass bead composites based on CTE mismatch phenomena

Positive temperature coefficient of resistivity (PTCR) behavior of poly(methyl methacrylate) PMMA/silver (Ag)‐coated glass bead composites has been investigated with reference to the conventional PMMA/carbon black (CB) composites. The PMMA/CB composites showed a sudden rise in resistivity (PTC trip) at 115°C, close to the glass transition temperature (T _g, 113°C) of the PMMA. However, the PTC trip temperature (92°C) of PMMA/Ag‐coated glass bead composites was appeared well below the T _g of PMMA. The room temperature resistivity and PTC trip temperature of the composites were also very much stable upon thermal cycling. Addition of 1 phr of nanoclay increased the PTC trip temperature of PMMA/CB composites to 120°C, close to the T _g (118°C) of PMMA/clay nanocomposites, while PMMA/clay/Ag‐coated glass bead nanocomposites showed the PTC trip at 98°C. We proposed that the mismatch in coefficient of thermal expansion (CTE) between PMMA and glass beads played a key role that led to a disruption in continuous network structure of Ag‐coated glass beads even at a temperature well below the T _g of PMMA. The decrease in dielectric permittivity of PMMA/Ag‐coated glass bead composites on increasing frequency indicated possible use of the PTC composites as dielectric material. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers