A bottleneck-based heuristic for minimizing makespan in a flexible flow line with unrelated parallel machines

This study developed a bottleneck-based heuristic (BBFFL) to solve a flexible flow line problem with a bottleneck stage, where unrelated parallel machines exist in all the stages, with the objective of minimizing the makespan. The essential idea of BBFFL is that scheduling jobs at the bottleneck stage may affect the performance of a heuristic for scheduling jobs in all the stages. Therefore, in BBFFL, a variant of Johnson's rule is used to develop a bottleneck-based initial sequence generator (BBISG). Then, a bottleneck-based multiple insertion procedure (BBMIP) is applied to the initial sequence to control the order by which jobs enter the bottleneck stage to be the same as that at the first stage. Five experimental factors were used to design 243 different production scenarios and 10 test problems were randomly generated in each scenario. These test problems were used to compare the performance of BBFFL with several well-known heuristics. Computational results show that the BBFFL significantly outperforms all the well-known heuristics.     

A comparison of scheduling algorithms for flexible flow shop problems with unrelated parallel machines,setup times,and dual criteria

This paper considers a flexible flow shop scheduling problem, where at least one production stage is made up of unrelated parallel machines. Moreover, sequence- and machine-dependent setup times are given. The objective is to find a schedule that minimizes a convex sum of makespan and the number of tardy jobs in a static flexible flow shop environment. For this problem, a 0–1 mixed integer program is formulated. The problem is, however, a combinatorial optimization problem which is too difficult to be solved optimally for large problem sizes, and hence heuristics are used to obtain good solutions in a reasonable time. The proposed constructive heuristics for sequencing the jobs start with the generation of the representatives of the operating time for each operation. Then some dispatching rules and flow shop makespan heuristics are developed. To improve the solutions obtained by the constructive algorithms, fast polynomial heuristic improvement algorithms based on shift moves and pairwise interchanges of jobs are applied. In addition, metaheuristics are suggested, namely simulated annealing (SA), tabu search (TS) and genetic algorithms. The basic parameters of each metaheuristic are briefly discussed in this paper. The performance of the heuristics is compared relative to each other on a set of test problems with up to 50 jobs and 20 stages and with an optimal solution for small-size problems. We have found that among the constructive algorithms the insertion-based approach is superior to the others, whereas the proposed SA algorithms are better than TS and genetic algorithms among the iterative metaheuristic algorithms.     

大规模流水线调度的瓶颈分解算法研究

为了克服大规模流水线调度问题的计算复杂度，提出一种瓶颈分解启发式算法．利用瓶颈特性将流水线分解为瓶颈机和非瓶颈机，对瓶颈机建立带有到达时间和传递时间约束的单机调度模型，并优化求解，而在非瓶颈机上则采用简单的分派规则，通过不断修正瓶颈机上工件的到达时间和传递时间来协调瓶颈机与非瓶颈机之间的关联．仿真结果验证了算法的有效性．     

Tardiness minimization in a flexible job shop: A tabu search approach

This paper addresses the problem of scheduling jobs in a flexible job shop with the objective of minimizing total tardiness. The flexible job shop differs from the classical job shop in that each of the operations associated with a job can be processed on any of a set of alternative machines. Two heuristics based on tabu search are developed for this problem: a hierarchical procedure and a multiple start procedure. The procedures use dispatching rules to obtain an initial solution and then search for improved solutions in neighborhoods generated by the critical paths of the jobs in a disjunctive graph representation. Diversification strategies are also implemented and tested. The outcomes of extensive computational results are reported.     

Improved Tabu search heuristics for the dynamic space allocation problem

The dynamic space allocation problem (DSAP) presented in this paper considers the task of assigning items (resources) to locations during a multi-period planning horizon such that the cost of rearranging the items is minimized. Three tabu search heuristics are presented for this problem. The first heuristic is a simple basic tabu search heuristic. The second heuristic adds diversification and intensification strategies to the first, and the third heuristic is a probabilistic tabu search heuristic. To test the performances of the heuristics, a set of test problems from the literature is used in the analysis. The results show that the tabu search heuristics are efficient techniques for solving the DSAP. More importantly, the proposed tabu search heuristic with diversification/intensification strategies found new best solutions using less computation time for one-half of all the test problems.     

Dispatching in flowshops with bottleneck machines

This paper addresses the problem of dispatching in flowshops with bottleneck machines. The presence of bottleneck machines results in the restricted throughput in flowshops. The objective is to develop dispatching rules for scheduling by taking into account the presence of bottleneck machines. The measures of performance are the minimization of total flowtime of jobs, the minimization of the sum of earliness and tardiness of jobs, and the minimization of total tardiness of jobs, considered separately. Many existing conventional dispatching rules and the proposed dispatching rules have been extensively investigated for their performance by generating a large number of problems of various sizes and bottleneck conditions. The results of the experimental investigation show that the proposed dispatching rules emerge to be superior to the conventional dispatching rules.     

Scheduling unrelated parallel machines with sequence-dependent setups

A methodology for minimizing the weighted tardiness of jobs in unrelated parallel machining scheduling with sequence-dependent setups is presented in this paper. To comply with industrial situations, the dynamic release of jobs and dynamic availability of machines are assumed. Recognizing the inherent difficulty in solving industrial-size problems efficiently, six different search algorithms based on tabu search are developed to identify the best schedule that gives the minimum weighted tardiness. To enhance both the efficiency and efficacy of the search algorithms, four different initial solution finding mechanisms, based on dispatching rules, are developed. While there is no evidence of identifying solutions of better quality by employing a specific initial solution finding mechanism, the use of a specific search algorithm led to identifying solutions of better quality or that required lower computation time, but not both. Based on the extensive statistical analysis performed, the search algorithm with short-term memory and fixed tabu list size is recommended for solving small size problems, while that with long-term memory and minimum frequency for solving medium and large size problems, combined with fixed tabu list size for the former and variable tabu list size for the latter.     

Study of stochastic sequence-dependent flexible flow shop via developing a dispatching rule and a hybrid GA

A flexible flow shop is a generalized flow shop with multiple machines in some stages. This system is fairly common in flexible manufacturing and in process industry. In most practical environments, scheduling is an ongoing reactive process where the presence of real time information continually forces reconsideration of pre-established schedules. This paper studies a flexible flow shop system considering non-deterministic and dynamic arrival of jobs and also sequence dependent setup times. The problem objective is to determine a schedule that minimizes average tardiness of jobs. Since the problem class is NP-hard, a novel dispatching rule and hybrid genetic algorithm have been developed to solve the problem approximately. Moreover, a discrete event simulation model of the problem is developed for the purpose of experimentation. The most commonly used dispatching rules from the literature and two new methods presented in this paper are incorporated in the simulation model. Simulation experiments have been conducted under various experimental conditions characterized by factors such as shop utilization, setup time level and number of stages. The results indicate that methods proposed in this study are much better than the traditional dispatching rules.     

A hybrid tabu search for batching and sequencing decisions in a single machine environment

This paper proposes a hybrid tabu search (HTS) to minimise the total weighted tardiness (TWT) for the batching and sequencing of jobs originating from incompatible families in which sequence dependent family setup times exist on single machine. The developed HTS includes distinguished features such as the strict arc based tabu classification along with dynamic tabu tenures, hybrid neighbourhood structures and iterative phases which consist of job and batch sequencing phases. The authors developed a testing methodology to determine the quality of the HTS solution. A mixed integer linear programing (MILP) model was developed to evaluate the optimality of the solution of the HTS for a small-size instance that consists of 640 problems. In addition, three dispatching rule heuristic combinations (EDD–EDD, EDD–BATCS and ATC–BATCS) were developed to test the HTS for large-size instances that deals with 1440 problems. The HTS provided comparable results with the MILP for small-size instances and outperformed the developed dispatching heuristics.     

A tabu search heuristic for the truck and trailer routing problem

Two new construction heuristics and a tabu search heuristic are presented for the truck and trailer routing problem, a variant of the vehicle routing problem. Computational results indicate that the heuristics are competitive to the existing approaches. The tabu search algorithm obtained better solutions for each of 21 benchmark problems.     

Hybrid monkey search algorithm for flow shop scheduling problem under makespan and total flow time

This paper addresses a sub-population based hybrid monkey search algorithm to solve the flow shop scheduling problem which has been proved to be non-deterministic polynomial time hard (NP-hard) type combinatorial optimization problems. Minimization of makespan and total flow time are the objective functions considered. In the proposed algorithm, two different sub-populations for the two objectives are generated and different dispatching rules are used to improve the solution quality. To the best of our knowledge, this is the first application of monkey search algorithm to solve the flow shop scheduling problems. The performance of the proposed algorithm has been tested with the benchmark problems addressed in the literature. Computational results reveal that the proposed algorithm outperforms many other heuristics and meta-heuristics addressed in the literature.     

求解无等待流水调度的基于禁忌搜索的混合算法

本文提出了解决最小完工时间的无等待流水调度问题的基于禁忌搜索的混合算法。算法结合了调度规则和禁忌搜索算法的优点,首先利用调度规则构造较好的初始解,既可以加快禁忌搜索算法的收敛速度,也可以降低整个算法的运算量,使算法有更好的工程实用性;然后使用变邻域结构的禁忌搜索算法改进当前解。在保持可达性的基础上,该算法缩小了邻域规模和减少了计算时间。数值仿真实验表明,该算法是有效的。     

Hybrid tabu search and a truncated branch-and-bound for the unrelated parallel machine scheduling problem

We consider the problem of scheduling a number of jobs on a number of unrelated parallel machines in order to minimize the makespan. We develop three heuristic approaches, i.e., a genetic algorithm, a tabu search algorithm and a hybridization of these heuristics with a truncated branch-and-bound procedure. This hybridization is made in order to accelerate the search process to near-optimal solutions. The branch-and-bound procedure will check whether the solutions obtained by the meta-heuristics can be scheduled within a tight upper bound. We compare the performances of these heuristics on a standard dataset available in the literature. Moreover, the influence of the different heuristic parameters is examined as well. The computational experiments reveal that the hybrid heuristics are able to compete with the best known results from the literature.     

A tabu search algorithm for order acceptance and scheduling

We consider a make-to-order production system, where limited production capacity and order delivery requirements necessitate selective acceptance of the orders. Since tardiness penalties cause loss of revenue, scheduling and order acceptance decisions must be taken jointly to maximize total revenue. We present a tabu search algorithm that solves the order acceptance and scheduling problem on a single machine with release dates and sequence dependent setup times. We analyze the performance of the tabu search algorithm on an extensive set of test instances with up to 100 orders and compare it with two heuristics from the literature. In the comparison, we report optimality gaps which are calculated with respect to bounds generated from a mixed integer programming formulation. The results show that the tabu search algorithm gives near optimal solutions that are significantly better compared to the solutions given by the two heuristics. Furthermore, the run time of the tabu search algorithm is very small, even for 100 orders. The success of the proposed heuristic largely depends on its capability to incorporate in its search acceptance and scheduling decisions simultaneously.     

A hybrid shifting bottleneck-tabu search heuristic for the job shop total weighted tardiness problem

In this paper, we study the job shop scheduling problem with the objective of minimizing the total weighted tardiness. We propose a hybrid shifting bottleneck-tabu search (SB-TS) algorithm by replacing the re-optimization step in the shifting bottleneck (SB) algorithm by a tabu search (TS). In terms of the shifting bottleneck heuristic, the proposed tabu search optimizes the total weighted tardiness for partial schedules in which some machines are currently assumed to have infinite capacity. In the context of tabu search, the shifting bottleneck heuristic features a long-term memory which helps to diversify the local search. We exploit this synergy to develop a state-of-the-art algorithm for the job shop total weighted tardiness problem (JS-TWT). The computational effectiveness of the algorithm is demonstrated on standard benchmark instances from the literature.     

Lexicographic bottleneck mixed-model assembly line balancing problem: Artificial bee colony and tabu search approaches with optimised parameters

The lexicographic bottleneck assembly line balancing problem is a recently introduced problem which aims at obtaining a smooth workload distribution among workstations. This is achieved hierarchically. The workload of the most heavily loaded workstation is minimised, followed by the workload of the second most heavily loaded workstation and so on. This study contributes to knowledge by examining the application of the lexicographic bottleneck objective on mixed-model lines, where more than one product model is produced in an inter-mixed sequence. The main characteristics of the lexicographic bottleneck mixed-model assembly line balancing problem are described with numerical examples. Another contribution of the study is the methodology used to deal with the complex structure of the problem. Two effective meta-heuristic approaches, namely artificial bee colony and tabu search, are proposed. The parameters of the proposed meta-heuristics are optimised using response surface methodology, which is a well-known design of experiments technique, as a unique contribution to the expert and intelligent systems literature. Different from the common tendency in the literature (which aims to optimise one parameter at a time), all parameters are optimised simultaneously. Therefore, it is shown how a complex production planning problem can be solved using sophisticated artificial intelligence techniques with optimised parameters. The methodology used for parameter setting can be applied to other metaheuristics for solving complex problems in practice. The performances of both algorithms are assessed using well-known test problems and it is observed that both algorithms find promising solutions. Artificial bee colony algorithm outperforms tabu search in minimising the number of workstations while tabu search shows a better performance in minimising the value of lexicographic bottleneck objective function.     

Real-time scheduling for reentrant hybrid flow shops: A decision tree based mechanism and its application to a TFT-LCD line

A reentrant hybrid flow shop, typically found in the electronics industry, is an extended system of the ordinary flow shop in such a way that there exist one or more parallel machines at each serial stage and each job has the reentrant product flow, i.e., a job may visit a stage several times. Among the operational issues in reentrant hybrid flow shops, we focus on the scheduling problem that determines the allocation of jobs to the machines at each stage as well as the sequence of the jobs assigned to each machine. Unlike the theoretical approach on reentrant hybrid flow shop scheduling, we suggest a real-time scheduling mechanism with a decision tree when selecting appropriate dispatching rules. The decision tree, one of the commonly used data mining techniques, is adopted to eliminate the computational burden required to carry out simulation runs to select dispatching rules. To illustrate the mechanism suggested in this study, a case study was performed on a thin film transistor-liquid crystal display (TFT-LCD) manufacturing line and the results are reported for various system performance measures.     

Scheduling two-stage hybrid flow shops with parallel batch, release time, and machine eligibility constraints

This paper investigates a difficult scheduling problem on a specialized two-stage hybrid flow shop with multiple processors that appears in semiconductor manufacturing industry, where the first and second stages process serial jobs and parallel batches, respectively. The objective is to seek job-machine, job-batch, and batch-machine assignments such that makespan is minimized, while considering parallel batch, release time, and machine eligibility constraints. We first propose a mixed integer programming (MIP) formulation for this problem, then gives a heuristic approach for solving larger problems. In order to handle real world large-scale scheduling problems, we propose an efficient dispatching rule called BFIFO that assigns jobs or batches to machines based on first-in-first-out principle, and then give several reoptimization techniques using MIP and local search heuristics involving interchange, translocation and transposition among assigned jobs. Computational experiments indicate our proposed re-optimization techniques are efficient. In particular, our approaches can produce good solutions for scheduling up to 160 jobs on 40 machines at both stages within 10?min.     

Minimizing total earliness and tardiness on a single machine using a hybrid heuristic

This paper focuses on scheduling jobs with different processing times and distinct due dates on a single machine with no inserted idle time as to minimize the sum of total earliness and tardiness. This scheduling problem is a very important and frequent industrial problem that is common to most just-in-time production environments. This NP hard scheduling problem is herein solved using a hybrid heuristic which combines local search heuristics (dispatching rules, hill climbing and simulated annealing) and an evolutionary algorithm based on genetic algorithms. The heuristic involves low and high, relay and teamwork hybridization. Computational results reflect the sizeable solution quality improvement induced by hybridization, and assess the impact of each type of hybridization on the efficiency of the hybrid heuristic.     

带不相关并行机和有限缓冲MHFS调度的混合启发式算法

研究每阶段含不相关并行机的多阶段混合流水车间问题(MHFSP),工件的加工时间取决于所分配的机器,相邻阶段之间缓冲区能力有限.鉴于直接求解该NP-hard问题较为困难,将其转化为带阻塞和不相关并行机的MHFSP (BMHFSP-UPM),建立整数规划模型,基于遗传算法(GA)和禁忌搜索(TS)提出一种混合启发式算法(HHGA&TS)进行求解.在该算法中,设计基于多阶段并行加工的二维矩阵编码方案,继而基于二维矩阵元胞组的初始解群体表述设计参数自适应策略;引入基于工件位-基因位的单点倒置交叉以及基于机器号的单点变异过程,利用GA求解机制完成解更新过程;设计机器号次序交换(MNE)、工件位置交换(JNE)、工件工序变异(JNM)三种邻域解移动规则,从而完成基于MNE-JNE-JNM的TS二次优化.仿真实验测试了多达120个工件的720组不同规模实例,结果表明,相较于GA、TS及NEH-IGA,所提出的混合启发式算法在解的质量方面表现更佳.