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1.
In this study, the high-content SiCnw reinforced SiC ceramic matrix composites (SiCnw/SiC CMC) were successfully fabricated by hot pressing β-SiC and sintering additive (Al2O3-Y2O3) with boron nitride interphase modification SiCnw. The effects of sintering additive content and mass fraction (5–25 wt%) of SiCnw on the density, microstructure, and mechanical properties of the composites were investigated. The results showed that with the increase of sintering additives from 10 wt% to 12 wt%, the relative density of the SiCnw/SiC CMC increased from 97.3% to 98.9%, attributed to the generated Y3Al5O12 (YAG) liquid phase from the Al2O3-Y2O3 that promotes the rearrangement and migration of SiC grains. The comprehensive performance of the obtained composite with 15 wt% SiCnw possessed the optimal flexural strength and fracture toughness of 524 ± 30.24 MPa and 12.39 ± 0.49 MPa·m1/2, respectively. Besides, the fracture mode of the composites with 25 wt% SiCnw content revealed a pseudo-plastic fracture behavior. It concludes that the 25 wt% SiCnw/SiC CMC was toughened by the fiber pull-outs, debonding, bridging, and crack deflection that can consume plenty of fracture energy. The strategy of SiC nanowires worked as a main bearing phase for the fabrication of SiC/SiC CMC providing critical information for understanding the mechanical behavior of high toughness and high strength SiC nanoceramic matrix composites.  相似文献   

2.
The Si-rich pressureless sintering was used to fabricate the Ti3SiC2 bulk ceramic. The results show that the optimized Ti3SiC2 suspension could be prepared at the absolute value of zeta potential, pH level, PAA-NH4 dosage, and solid loading of 62.1 mV, 11, 2.0 wt%, and 50 vol%, respectively. The channels existing in the Si-free sintered body facilitated the reactants and products to diffuse to the interior and out of the Ti3SiC2 matrix, thereby forming the porous reaction layer of TiC-Ti3SiC2. The co-effects of the channels and the reaction layer of TiC-Ti3SiC2 severely lowered mechanical properties of the Si-free sintered Ti3SiC2 ceramic. On the contrary, the Si-rich sintering method isolated the volatile carbon and established a closed Si-rich atmosphere to sinter the green Ti3SiC2 cylinder. The porosity, density, fracture toughness, hardness, and flexural strength of the Si-rich sintered Ti3SiC2 ceramic reached 0.74 vol%, 4.36 g/cm3, 5.49 MPa·m1/2, 4.03 GPa, and 383 MPa, respectively.  相似文献   

3.
Zirconia-toughened alumina (ZTA) ceramics with high mechanical properties were sintered by hot-pressing method using SiC particles (SiCp) and SiC whiskers (SiCw) as the reinforcing agents simultaneously. The influences of sintering temperature, SiCp, and SiCw contents on the microstructure and mechanical properties of ZTA ceramics were investigated. It was found that both SiCp and SiCw could contribute to grain refinement significantly and promote the mechanical properties of the ceramics. However, the excess addition of SiCp or SiCw led to the formation of pores with large sizes and degraded the mechanical properties instead. When 13 wt% SiCp was introduced, the maximum flexural strength of 1180.0 MPa and fracture toughness of 15.9 MPa·m1/2 were obtained, whereas the maximum flexural strength of 1314.0 MPa and fracture toughness of 14.7 MPa·m1/2 were achieved at 20 wt% SiCw. Interestingly, the simultaneous addition of SiCp and SiCw could further improve the mechanical properties, and the highest flexural strength of 1334.0 MPa and fracture toughness of 16.0 MPa·m1/2 were achieved at a SiCw/SiCp ratio of 16/4. The reinforcement mechanisms in the ceramics mainly included the phase transformation toughening of ZrO2, the crack deflection and bridging of SiCp and SiCw, and the pull-out of SiCw.  相似文献   

4.
SiC–Zr2CN composites were fabricated by conventional hot pressing from β-SiC and ZrN powders with 2 vol% equimolar Y2O3–Sc2O3 as a sintering additive. The effects of the ZrN addition on the room-temperature (RT) mechanical properties and high-temperature flexural strength of the SiC–Zr2CN composites were investigated. The fracture toughness gradually increased from 4.2 ± 0.3 MPa·m1/2 for monolithic SiC to 6.3 ± 0.2 MPa·m1/2 for a SiC–20 vol% ZrN composite, whereas the RT flexural strength (546 ± 32 MPa for the monolithic SiC) reached its maximum of 644 ± 87 MPa for the SiC–10 vol% ZrN composite. The monolithic SiC had improved strength at 1200°C, whereas the SiC–Zr2CN composites could not retain their RT strengths at 1200°C. The typical flexural strength values of the SiC–0, 10, and 20 vol% ZrN composites at 1200°C were 650 ± 53, 448 ± 31, and 386 ± 19 MPa, whereas their RT strength values were 546 ± 32, 644 ± 87, and 528 ± 117 MPa, respectively.  相似文献   

5.
《Ceramics International》2020,46(6):7861-7870
This study proposes a combustion-based ceramic matrix composite processing technique intended on single-step in situ deposition of single-crystal SiC nanowires (SiCnw) on the surface of carbon fibers (Cf) and formation of SiCnw–reinforced SiC matrix. This was accomplished by Ta-catalyzed combustion of poly-(C2F4)-containing reactive mixtures with pre-mixed chopped Cf. Depending on the combustion conditions, carbon fiber surface is subjected either to formation of diffusion layers, ceramic particle incrustation or growth of continuous arrays of carbon-coated single-crystal SiCnw with a nearly defect-free lattice, 10–50 nm diameter and 15–20 μm length. Thermodynamics, phase and structure formation mechanisms are explored, and the optimal conditions are outlined for reproducible Cf/in situ SiCnw dual reinforcement of SiC-based ceramics. Hot pressing at 1500 °C produced Cf/in situ SiCnw-reinforced ceramic SiC–TaSi2 specimens with a relative density of 97%, 19 GPa Vickers hardness, 3-point flexural strength σ = 420 ± 70 MPa and fracture toughness K1C = 12.5 MPa m1/2.  相似文献   

6.
To tailor the fiber–matrix interface of SiC nanowires-reinforced SiC (SiCnw/SiC) ceramic matrix composites (CMCs) for improved mechanical properties, SiC nanowires were coated with BN and pyrolytic carbon (PyC) compound coatings prepared by the dip-coating process in boric acid and urea solution and the pyrolysis of phenolic resin. SiCnw/SiC CMC with PyC/BN interfaces were fabricated by reactive melt infiltration (RMI) at 1680°C for 1 h. The influences of phenolic resin content on the microstructure and mechanical properties of the CMC were investigated. The results showed that the flexural strength and fracture toughness reach the maximum values of 294 MPa and 4.74 MPa m1/2 as the phenolic resin content was 16 and 12 wt%, respectively. The displacement–load curve of the sample exhibited a gradient drop with increasing phenolic resin content up to 12 wt%. The results demonstrated that the PyC/BN compound coatings could play the role of protecting the SiCnw from degradation as well as improving the more moderate interfacial bonding strengths during the RMI.  相似文献   

7.
《Ceramics International》2023,49(4):6368-6377
Nonmagnetic ceramics are ideal microwave absorbing materials used in high-temperature and oxidizing environments. However, low-frequency absorbing properties of this material are rarely reported because low-frequency absorbing requires nonmagnetic materials to have much higher permittivity. In this research, a series of three-dimensional architectures formed by SiC nanowires with different microstructures felt were fabricated to address this issue. The morphology of the SiCnw (linear, bamboo-shaped, and worm-like) dominated by the VLS growth mechanism can be manipulated by the silicon vapor concentration, which is governed by the vaporization temperature of the mixed silicon source (Si and SiO2) in different sintering processes. The spontaneously overlapped bamboo-shaped SiC nanowires in these felt enhance the permittivity and conductivity loss and produce multiple scattering effects on the incident EM waves, thus increasing the low-frequency wave absorption ability. The RLmin of the bamboo-shaped SiCnw felt reaches ?44.3 dB at 3.85 GHz with the corresponding EAB of 0.64 GHz (3.6–4.24 GHz) at a thickness of 3.5 mm. The density of the SiCnw felt is as low as 0.022 g/cm3 due to the high porosity (99.3%) of 3D networks, which fulfills lightweight requirements and highly efficient electromagnetic wave absorption.  相似文献   

8.
The high sintering temperature would have a great tendency to damage the morphology and thus properties of the silicon carbide whisker (SiCw) in high entropy carbide-silicon carbide whisker (HEC-SiCw) composites, which, in turn, would impact the effectiveness of the operative toughening mechanisms. The objective of this study was to achieve full contributions to the toughening effects of SiCw by preparing (Ti, Zr, Nb, Ta, Mo)C-SiCw composites at low temperature (1600 ℃) using cobalt as additives. Results showed that the fracture toughness of the (Ti, Zr, Nb, Ta, Mo)C bulk reinforced with 20 vol% SiCw and 5 vol% Co was 7.2 MPa?m1/2, which was much higher than that of the (Ti, Zr, Nb, Ta, Mo)C bulk only sintered with 5 vol% Co (3.4 MPa?m1/2). Meanwhile, it was also higher than that of the reported HEC-20 vol% SiCw composite sintered at 2000 ℃ (4.3 MPa?m1/2). For the fracture toughness of HEC-SiCw composites, it was significantly increased by the introduction of damage-free SiCw.  相似文献   

9.
《Ceramics International》2023,49(13):21587-21601
SiCw-reinforced WC-10Ni3Al cemented carbide was prepared by microwave sintering method, and the effects of the sintering temperature and SiCw content on the microstructure and mechanical properties of WC-10Ni3Al cemented carbide were investigated; the promotion effect and strengthening mechanism of SiCw were then analysed. The experimental results showed that the relative density, hardness, flexural strength and fracture toughness of WC-10Ni3Al cemented carbide increased and then decreased with increasing SiCw addition and sintering temperature. When the sintering temperature was 1500 °C and the content of SiCw was 0.3 wt%, the sample reached the highest mechanical properties and had a relative density of 96.5%, hardness of 1570 HV, flexural strength of 1275 MPa and fracture toughness of 13.1 MPa mm1/2, which were 4.0%, 23.1%, 12.5% and 8.1% higher than those of the sample without SiCw, respectively. During microwave sintering of WC-Ni3Al, the addition of an appropriate SiCw content can increase the microwave absorption of the sample, and produce many micro-high-temperature regions within the sample, which can accelerate the generation of the Ni3Al liquid phase. This promotes liquid phase flow to fill pores and rearrange the WC grains, thereby improving density and mechanical properties of the sample. The strengthening mechanisms of SiCw on microwave sintered WC-Ni3Al consist of promoting densification enhancement, fine-grained strengthening, and solid solution strengthening of Ni3Al by Si atoms.  相似文献   

10.
SiC/SiC composites prepared by liquid silicon infiltration (LSI) have the advantages of high densification, matrix cracking stress and ultimate tensile strength, but the toughness is usually insufficient. Relieving the residual microstress in fiber and interphase, dissipating crack propagation energy, and improving the crystallization degree of interphase can effectively increase the toughness of the composites. In this work, a special SiC particles and C (SiCP +C) double-cladding layer is designed and prepared via the infiltration of SiCP slurry and chemical vapor infiltration (CVI) of C in the porous SiC/SiC composites prepared by CVI. After LSI, the SiC generated by the reaction of C with molten Si combines with the SiCP to form a layered structure matrix, which can effectually relieve residual microstress in fiber and interphase and dissipate crack propagation energy. The crystallization degree of BN interphase is increased under the effects of C-Si reaction exotherm. The as-received SiC/SiC composites possess a density of 2.64 g/cm3 and a porosity of 6.1%. The flexural strength of the SiC/SiC composites with layered structure matrix and highly crystalline BN interphase is 577 MPa, and the fracture toughness reaches up to 37 MPa·m1/2. The microstructure and properties of four groups of SiC/SiC composites prepared by different processes are also investigated and compared to demonstrate the effectiveness of the SiCP +C double-cladding layer design, which offers a strategy for developing the SiC/SiC composites with high performance.  相似文献   

11.
In view of the lack of a conformal, load-bearing, lightweight, and high-temperature resistant integrated microwave-absorbing composites for applications under extremely complex conditions, this study successfully applies gel casting craft to porous Si3N4 microwave-absorbing composites. The high-temperature decomposition reaction of Ti3SiC2 powder was utilized to generate uniform Ti-Cx-N1−x grains in situ and to enhance the mechanical and microwave-absorption properties of porous Ti-Cx-N1−x/Si3N4 composites. The bending strength, fracture toughness, density, maximum reflection loss value, absorption bandwidth and matched thickness in P-band of the composite with 30 wt% Ti3SiC2 addition were 164.87 ± 7.56 MPa, 2.61 ± 0.13 MPa·m1/2, 2.077 g/cm3, 32.42 dB, 1.74 GHz and 4.2 mm, respectively. The fracture toughness and bending strength of the composite were increased by 71.71% and 58.13%, respectively, compared with monolithic porous Si3N4. The electromagnetic wave loss mechanisms of the composites are proposed as a combination of conductivity loss, multiple reflections and scattering, interfacial polarization and defect polarization.  相似文献   

12.
《Ceramics International》2023,49(13):21788-21794
The goal of this study is to create structure-functional integrated ceramic matrix composites with high structural strength and electromagnetic absorbing properties. The multidimensional nano-graphite (1-Dimensional rod-like nano-graphite, 0-Dimensional dispersive nano-graphite, and 2-Dimensional lamellar nano-graphite) were employed to construct TiB2–SiC–B4C composites via high-energy ball milling, vacuum filtration, and reactive SPS sintering. The microstructure of multidimensional nano-graphite was investigated using XRD and HRTEM and determined to be a crystal-amorphous coexisting. Furthermore, solid solution reaction and interfacial evolution are confirmed as the primary influence on the microstructure of TiB2–SiC–B4C composite. A significant improvement occurs on the flexural strength (647.6 MPa) and bending toughness (5.1 MPa m1/2). Meanwhile, the multi-dimensional nano-graphite gives the TiB2–SiC–B4C composite the loss ability of electromagnetic waves, and the matching thickness of the 10 vol% sample is 2.4 mm and the absorption range is 10.4–11.3 GHz.  相似文献   

13.
The Cf/Ti3SiC2 composites were fabricated through spark plasma sintering (SPS) and hot isostatic pressing (HIP), TiC coated Cf and Ti3SiC2 powder were used as starting materials. The improved fracture toughness (KIC) and Vickers hardness (HV1) of the TiC coated Cf/Ti3SiC2 composite fabricated by SPS were 7.59 MPa·m1/2 and 7.28 GPa. On this foundation, taking the advantage of better sintering process of HIP, the highest KIC and HV1 achieved 8.32 MPa·m1/2 and 9.24 GPa with fiber content of 10 vol%, which increased by 40% and 65% compared with that of monolithic Ti3SiC2. The reasonable control of reactive interface is the main factor for the improved mechanical properties of the composites, the TiC coating effectively protected the fiber structure from interfacial reaction compared with that of the non-coated Cf/Ti3SiC2. Meanwhile, the artificially designed and weakly bonded TiC coated Cf can fully exert the toughening mechanisms like fiber pull-out and debonding.  相似文献   

14.
Dense polycrystalline cBN (PcBN)–SiCw composites were fabricated by a two-step method: First, SiO2 was coated on the surface of cubic boron nitride (cBN) particles by the sol-gel method. Then, silicon carbide whisker (SiCw)- coated cBN powder was prepared by carbon thermal reaction between SiO2 and carbon powders at 1500°C for 2 hour. Then, cBN–SiCw complex powders were sintered by high-pressure and high-temperature sintering technology using Al, B, and C as sintering additives. The phase compositions and microstructures of cBN–SiCw composites were investigated by X-ray diffraction and scanning electron microscopy, respectively. It was found that the SiCw and Al3BC3 had been fabricated by in situ reaction, which cannot only promote densification but also improve mechanical properties. The relative density of PcBN composites increased from 96.3% to 99.4% with increasing SiCw contents from 5 to 20 wt%. Meanwhile, the Vickers hardness, fracture toughness and flexural strength of as-obtained composites exhibited a similar trend as that of relative density. The composite contained 20 wt% of SiCw exhibited the highest Vickers hardness and fracture toughness of 42.7 ± 1.9 GPa and 6.52 ± 0.21 MPa•m1/2, respectively. At the same time, the flexural strength reached 406 ± 21 MPa.  相似文献   

15.
This study aimed to investigate the toughening effects of SiC nanowires (SiCnw) and SiC whiskers (SiCw) on high-entropy carbide based composites prepared at different temperatures (1600°C and 2000°C). At low temperature (1600°C), SiCnw and SiCw maintain their original morphology and properties, and exhibit the good toughening effects. The SiCnw with larger aspect ratio and more curly wires exhibit a much stronger toughening effect on the (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8 composites reinforced with 15 vol.% SiCnw, which shows the highest value of fracture toughness about 6.7 MPa∙m1/2. However, at high sintering temperature (2000°C), SiCnw and SiCw are prone to thermal-induced damages, which significantly reduces their mechanical properties, and thus, toughening effects on (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8 composites. The addition of SiCw, which have better thermal stability at 2000°C, results in the (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8–15 vol.% SiCw composite exhibiting relatively better fracture toughness, about 3.7 MPa∙m1/2. Based on the results of the current study, the critical influence of SiCnw and SiCw on the toughening of (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8 composites is highly dependent on their high-temperature thermal stability.  相似文献   

16.
《Ceramics International》2017,43(17):14683-14692
Cordierite-silica bonded porous SiC ceramics were fabricated by infiltrating a porous powder compact of SiC with cordierite sol followed by sintering at 1300–1400 °C in air. The porosity, average pore diameter and flexural strength of the ceramics varied 30–36 vol%, ~ 4–22 µm and ~ 13–38 MPa respectively with variation of sintering temperature and SiC particle sizes. In the final ceramics SiC particles were bonded by the oxidation-derived SiO2 and sol-gel derived cordierite. The corrosion behaviour of sintered SiC ceramics was studied in acidic and alkaline medium. The porous SiC ceramics were observed to exhibit better corrosion resistance in acid solution.  相似文献   

17.
This study suggests a new additive composition based on AlN–Y2O3–Sc2O3–MgO to achieve successful densification of SiC without applied pressure at a temperature as low as 1850 °C. The typical sintered density, flexural strength, fracture toughness, and hardness of the SiC ceramics sintered at 1850 °C without applied pressure were determined as 98.3%, 510 MPa, 6.9 MPa·m1/2, and 24.7 GPa, respectively.Fully ceramic microencapsulated (FCM) fuels containing 37 vol% tristructural isotropic (TRISO) particles could be successfully sintered at 1850 °C using the above matrix without applied pressure. The residual porosity of the SiC matrix in the FCM fuels was only 1.6%. TRISO particles were not damaged during processing, which included cold isostatic pressing under 204 MPa and sintering at 1850 °C for 2 h in an argon atmosphere. The thermal conductivity of the pressureless sintered FCM pellet with 37 vol% TRISO particles was 44.4 Wm?1 K?1 at room temperature.  相似文献   

18.
《Ceramics International》2018,44(18):22412-22420
In this work, Si3N4 ceramics were fabricated through an aqueous gelcasting method using a low–toxic monomer called N, N–dimethylacrylamide (DMAA) followed by gas pressure sintering at 1850 °C for 2 h under 6 MPa N2 atmosphere. The effect of solid loading on performance of slurries, green and sintered bodies was investigated systematically. The results show that the slurries with a solid loading as high as 50 vol% (viscosity 0.17 Pa.s at 100 s–1) were achieved. With the increase of solid loading (30–50 vol%), the green bodies exhibited a monotonically decreased, however high enough in general, flexural strength of 16.50–11.52 MPa, which was comparable to that of widely–used neurovirulent acrylamide (AM) gelling system. In regard to the sintered bodies, increasing solid loading significantly promoted sintering and improved mechanical properties and thermal conductivity as a result of the increased density, bimodal distribution structure, as well as suitable interfacial bonding strength. The best performance parameters of Si3N4 ceramics, bulk density of 3.25 g/cm3, apparent porosity of 0.67%, flexural strength of 898.92 MPa, fracture toughness of 6.42 MPa m1/2, Vickers hardness of 2.81 GPa, and thermal conductivity of 34.69 W m–1 K–1, were obtained at 50 vol% solid loading. This work renders low–toxic DMAA gelling system promising prospect in preparation of high–performance Si3N4 ceramics by gelcasting.  相似文献   

19.
Ta4HfC5 powder was synthesized using TaCl5, HfCl4 and phenolic resin as raw materials. Then, Ta4HfC5–10 vol% MoSi2 ceramics and Ta4HfC5–10 vol% MoSi2 with different proportions of ZrB2 (10 – 30 vol%) ceramics were sintered by spark plasma sintering. Zr atoms substituted Ta and Hf atoms in Ta4HfC5 during the sintering process at 2000 °C. The sintering behavior and microstructure evolution upon the ceramics are discussed. The mechanical properties of the composites were improved compared to the pure Ta4HfC5 ceramics. The hardness of Ta4HfC5–MoSi2 with 30 vol% ZrB2 increased from around 10 GPa to almost 13 GPa, the flexural strength increased from around 245–435 MPa, and the fracture toughness increased from 2.56 ± 0.12 MPa?m1/2 to 4.46 ± 0.20 MPa?m1/2.  相似文献   

20.
《Ceramics International》2020,46(6):7403-7412
The impact of various volume percentages of TiB2 additive (0, 10, 20, and 30) on the microstructure, relative density (RD), Vickers hardness, flexural strength, and thermal conductivity of as-sintered TiC-10 vol% SiCw-based composite samples were scrutinized. All four samples were sintered using the SPS method under the following circumstances; sintering temperature of 1900 °C, dwell time of 7 min, and external pressure of 40 MPa. The best relative density of 98.73% was achieved for the sample with no TiB2 additive, indicating the negative effect of TiB2 additive on the RD and formation of porosity. The microstructural observations and XRD results confirmed the chemical interaction of TiO2 and B2O3 oxide layers and SiCw and in-situ formation of the TiSi brittle phase and TiC. The most significant values of flexural strength (511 MPa) and hardness (27.67 GPa) were related to TiC-10 vol% SiCw and TiC-10 vol% SiCw-30 vol% TiB2 samples, respectively. On the contrary, the specimens with 30 vol% and 10 vol% TiB2 as additive presented the poorest qualities of flexural strength (234 MPa) and Vickers hardness (22.12 GPa). Finally, the influence of the TiB2 content on the thermal conductivity was evaluated, indicating the positive impact of this secondary phase on this characteristic, so with adding 30 vol% TiB2 to TiC-10 vol% SiCw, a thermal conductivity of 30.7 W/m.K was obtained.  相似文献   

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