Piezoelectric K0.5Na0.5NbO3 Ceramics Textured Using Needlelike K0.5Na0.5NbO3 Templates

Improved performance by texturing has become attractive in the field of lead‐free ferroelectrics, but the effect depends heavily on the degree of texture, type of preferred orientation, and whether the material is a rotator or extender ferroelectric. Here, we report on successful texturing of K_0.5Na_0.5NbO₃ (KNN) ceramics by alignment of needlelike KNN templates in a matrix of KNN powder using tape casting. Homotemplated grain growth of the needles was confirmed during sintering, resulting in a high degree of texture parallel to the tape casting direction (TCD) and the aligned needles. The texture significantly improved the piezoelectric response parallel to the tape cast direction, corresponding to the direction of the strongest <001>_pc orientation, while the response normal to the tape cast plane was lower than for a nontextured KNN. In situ X‐ray diffraction during electric field application revealed that non‐180° domain reorientation was enhanced by an order of magnitude in the TCD, compared to the direction normal to the tape cast plane and in the nontextured ceramic. The effect of texture in KNN is discussed with respect to possible rotator ferroelectric properties of KNN.     

Composition segregation and grain growth in (K0.5Na0.5)NbO3 piezoceramics prepared by two-step cold sintering process

Cold sintering process (CSP) is a new method to prepare ceramics under quite low temperature. In this work, two-step CSP under different pressures was employed to prepare (K_0.5Na_0.5)NbO₃ (KNN) ceramics. The density of KNN green pellets can be raised by enhancing the pressure of second-step CSP. Energy-dispersive spectroscopy reveals the composition segregation of A-site cations in large grains. The dissolution rate of K⁺ in an aqueous medium is faster than Na⁺, and high pressure can accelerate K⁺ dissolution, resulting in more Na⁺ in some grains. Besides, the diffusion rate of Na⁺ in grains is better than K⁺, which promote the grains growth. Finally, the piezoelectric property is improved even with low ceramic density due to the larger grains, which possess the higher performance composition. This result demonstrates that the pressure and inhomogeneous dissolution of alkali metal ions among CSP play an important role in grain growth and piezoelectric enhancement.     

Preparation and characterization of (K0.5Na0.5)NbO3 ceramics

In this paper the preparation and characterization of the ceramic material (K_0.5Na_0.5)NbO₃ (KNN) has been studied. Although conventional processing of KNN is often reported to result in sintered bodies lacking sufficient density, samples produced in this work exhibit theoretical density over 95% and yield superior piezoelectric properties than those obtained by the same method and reported previously. The electromechanical coupling coefficient in the thickness direction, k_t, is found to reach 45%. Apart from k_t, the piezoelectric coefficients in longitudinal and planar directions (d₃₃ of 100pC/N and d₃₁ of 43pC/N), hysteresis loop, pyroelectric coefficient measurements and dielectric properties are presented.     

Compositional inhomogeneity and segregation in (K0.5Na0.5)NbO3 ceramics

In this report, the effects of the calcination temperature of (K_0.5Na_0.5)NbO₃ (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d₃₃=128.3 pC/N, planar electromechanical coupling coefficient k_p=32.2%, mechanical quality factor Q_m=88, and dielectric loss tan δ=2.1%.     

Growth of (Na0.5K0.5)NbO3 single crystals by abnormal grain growth method from special shaped nano-powders

Using the composite powders of (Na_0.5K_0.5)NbO₃ (NKN) nano-particles and nano-rods as starting materials, the NKN single crystals were prepared by abnormal grain growth (AGG) method. The morphology evolution and the formation mechanism in the crystal growth process were investigated in detail. The results revealed that the average size and the apparent quantity of abnormal grains increased gradually with the increase of sintering temperature. The biggest NKN single crystals with size of about 3 mm were obtained at 950 °C for 2 h. Though the nano-particles and nano-rods have the same composition, the driving forces are distinctively different due to the diversity of grain morphology. The nano-rods have the large driving forces especially at high sintering temperature, which plays a dominant role in facilitating the formation of NKN single crystals during AGG process.     

Microstructural changes in (K0.5Na0.5)NbO3 ceramics sintered in various atmospheres

(K_0.5Na_0.5)NbO₃ is a potential lead-free piezoelectric ceramic, but often suffers from abnormal grain growth. Previous work on BaTiO₃ and SrTiO₃ has shown that abnormal grain growth can be suppressed by controlling the sintering atmosphere. In the present work, (K_0.5Na_0.5)NbO₃ was sintered in atmospheres ranging from O₂ to H₂ and the effect on grain growth behaviour studied. Sintering in reducing atmospheres causes a delay in the onset and a reduction in the amount of abnormal grain growth. The effect of sintering atmosphere on grain growth behaviour can be explained using the 2D nucleation-controlled theory of grain growth. Changes in the grain shape during sintering in reducing atmospheres indicate a reduction in the edge free energy of (K_0.5Na_0.5)NbO₃ caused by an increase in the concentration of oxygen vacancies. This decreases the critical driving force necessary for rapid grain growth and causes a transition from abnormal to pseudo-normal followed by abnormal grain growth.     

Crystal growth and ferroelectric property of Na0.5K0.5NbO3 and Mn-doped Na0.5K0.5NbO3 crystals grown by floating zone method

Na_0.5K_0.5NbO₃ (NKN) and Mn-doped NKN crystals, which are one of the promising candidates of lead-free piezoelectric materials, were grown by using a floating zone (FZ) method. The resulting crystal growth was compared with crystal growth that resulted from using a flux method in a previous study. In the crystal grown by FZ method under where the growth rate was controlled to 3 mm/h, thin layers formed parallel and perpendicular directions to the growth direction. In the crystal grown by FZ method, the crystal structure could not be classified as having the orthorhombic lattice of Amm2, which was observed in the crystal grown using a flux method. It was found that doped Mn was substituted in the perovskite-type lattice of NKN. Pure NKN crystals showed 90° domains that had a zig-zag shape, whereas Mn-doped NKN crystals were aligned to the domain layers in straight lines. It was confirmed that Mn-doped NKN crystal showed a square P–E hysteresis loop.     

Enhanced electromechanical properties of CaZrO3-modified (K0.5Na0.5)NbO3-based lead-free ceramics

Pairing of large strain response and high d₃₃ with high T_c in (K_0.5Na_0.5)NbO₃-based materials is of high significance in practical applications for piezoelectric actuators. Here, we report remarkable enhancement in the electromechanical properties for (1-x)(K_0.52Na_0.48) (Nb_0.95Sb_0.05)O₃-xCaZrO₃ (KNNS-xCZ) lead-free ceramics through the construction of a rhombohedral (R)-tetragonal (T) phase boundary. We investigated the correlation between the composition-driven phase boundary and resulting ferroelectric, piezoelectric, and strain properties in KNNS-xCZ ceramics. The KNNS-xCZ ceramics with x=0.02 exhibited a large strain response of 0.23% while keeping a relatively large d₃₃ of 237pC/N, which was mainly ascribed to the coexistence of R and T phases confirmed by the XRD and dielectric results. It was found that pairing of large strain response and high d₃₃ in KNN-based materials was achieved. As a consequence, we believe that this study opens the possibility to achieve high-performance lead-free electromechanical compounds for piezoelectric actuators applications.     

Large electrostrictive effect and dielectric properties of (K0.5Na0.5)NbO3-BaZrO3 ceramics

Electrostrictive materials are sought after in high-precision displacement actuators due to their ultra-low hysteresis electrostrain. Here we report a very promising electrostrictive material by doping barium zirconate into a sodium potassium niobate matrix. Also, the dielectric behaviors and electrostrictive properties of (1-x)K_0.5Na_0.5NbO₃-xBaZrO₃ (x = 0.10, 0.12, 0.14 and 0.16) ceramics are investigated in details. The doping of barium zirconate allows the diffuse phase transition to occur near room temperature. Diffuse dielectric anomalies at high temperatures are observed in poled ceramics, which are closely related to the activation of defects. High electrostrain (～0.1 %) with ultra-low strain hysteresis (< 12 %) are obtained at x = 0.14. Moreover, electrostrain exhibits excellent stability over a wide temperature range from 30 ℃ to 120 ℃.Further, the electrostrictive coefficient of ～0.066 m⁴/C² for the component was determined at high temperatures and high electric fields, demonstrating the excellent potential of the K_0.5Na_0.5NbO₃-BaZrO₃ solid solutions as electrostrictive materials.     

Thermal stability and local atomic structure of (Na0.5K0.5)NbO3 doped BaTiO3 ceramics

Dielectric properties of x(Na_0.5K_0.5)NbO₃–(1−x)BaTiO₃ (x=0.00 and 0.06) specimens were investigated in terms of changes in local atomic structure, according to the phase transition by elevating the overall temperature. A 0.06(Na_0.5K_0.5)NbO₃–0.94BaTiO₃ (NKN–BT) specimen exhibited enhanced temperature stability along with an increased dielectric constant. The degree of reduction in tetragonality (c/a) at the Curie temperature was smaller in NKN–BT compared to that in pure BaTiO₃, as calculated by Rietveld refinement. From a comparison of the pre-edge region in the Ti K-edge, it was determined that the off-center displacement of the Ti atom was also raised to 13.4% through NKN substitution, with a change in local orientation from the [001] to the [111] directions. The substitution by NKN, which has a different ionic radius and electrical charge compared with BaTiO₃, causes structural distortion of the TiO₆ octahedra in the NKN–BT lattice, resulting in local polarization. These structural changes lead to the temperature stability of the dielectric constant and an overall improvement in the electrical properties of BaTiO₃.     

Dy/Sr-codoped (K0.5Na0.5)NbO3 multifunctional transparent-ferroelectric ceramics with adjustable white-light emission

Traditional solid-state luminescent materials (e.g., phosphors and microcrystalline glasses) have attracted extensive attention due to their high energy efficiency and long lifespan. However, their application scope is limited by complex compositions and manufacturing processes, as well as single-function. In this study, solid-state reaction was utilized to prepare transparent-ferroelectric (K_0.5Na_0.5)NbO₃ (KNN) ceramics by simply codoping with Dy³⁺ and Sr²⁺, providing possibilities for large-scale production. Ceramics exhibit high optical transmittance, high-quality white-light emission and relaxor ferroelectric feature. Under irradiation of UV light, photochromic behavior occurring in the ceramics, resulting in modulating the optical performances, especially quality of emitted white light. Multifunctionality can expand latent applications of KNN-based ceramics from white light-emitting diodes to modulated optoelectronic devices.     

Dielectric,ferroelectric and field-induced strain behavior of K0.5Na0.5NbO3-modified Bi0.5(Na0.78K0.22)0.5TiO3 lead-free ceramics

Lead-free piezoelectric (1 ? x)Bi_0.5(Na_0.78K_0.22)_0.5TiO₃–xK_0.5Na_0.5NbO₃ (BNKT–xKNN, x = 0–0.10) ceramics were synthesized using a conventional, solid-state reaction method. The effect of KNN addition on BNKT ceramics was investigated through X-ray diffraction (XRD), dielectric, ferroelectric and electric field-induced strain characterizations. XRD revealed a pure perovskite phase with tetragonal symmetry in the studied composition range. As the KNN content increased, the depolarization temperature (T_d) as well as maximum dielectric constant (?_m) decreased. The addition of KNN destabilized the ferroelectric order of BNKT ceramics exhibiting a pinched-type hysteresis loop with low remnant polarization (11 μC/cm²) and small piezoelectric constant (27 pC/N) at 3 mol% KNN. As a result, at x = 0.03 a significant enhancement of 0.22% was observed in the electric field-induced strain, which corresponds to a normalized strain (S_max/E_max) of ～434 pm/V. This enhancement is attributed to the coexistence of ferroelectric and non-polar phases at room temperature.     

Piezoelectric enhancements in K0.5Na0.5NbO3-based ceramics via structural evolutions

The current work aims to compare the effect of systematic A-site and B-site substitutions on the piezoelectricity of Ka_0.5Na_0.5NbO₃ (KNN)-based perovskite ceramics. The A-site elements was replaced by Li⁺ while Nb5⁺ was substituted by Sb⁵⁺ to form (K_0.4675Na_0.4675Li_0.065)NbO₃ (KNLN) and (K_0.4675Na_0.4675Li_0.065)(Nb_0.96Sb_0.04)O₃ (KNLNS) respectively. The ceramics were prepared using solid-state sintering method. The density of the ceramics steadily improved with the substitutions while the crystal structure evolved from monoclinic (in KNN) to the coexistence of monoclinic and tetragonal (in KNLN) and finally tetragonal in KNLNS. Distinct variations on size and morphology were recorded. Although density, crystal structure and morphology have minor effect on the E_c, they imposed considerable influences on P_r, d₃₃ and k_p. Despite relatively lower density, KNLN exhibited the highest P_r, d₃₃ and k_p at 9.80 μC/cm²,185 pC/N and 0.43 respectively signifying the positive enhancement brought by the co-existence of monoclinic and tetragonal crystal structures. More importantly, this work systematically proved that the co-existence of both structures signified the morphotropic phase boundary (MPB) composition as the primary factor for the enhancement of KNN piezoelectric properties.     

Screening Sintering Aids for (K0.5Na0.5)NbO3 Ceramics

Searching for suitable sintering aids for ceramic materials is important and tedious work. In this study, we introduce a simple and effective method, named liquid phase screening method (LPSM), for rapidly screening sintering aids for KNN ceramics. By measuring the structure and properties, we demonstrated that the suitable sintering aids for KNN can be quickly determined by LPSM. The new sintering aids found by this method, GeO₂ and borax which have not been reported before, lead to improved properties.     

Noncontact temperature-dependent fluorescence depicting phase transition in Nd3+-doped (K0.5Na0.5)NbO3 ceramics

A noncontact temperature measurement technique based on fluorescence variation was used to depict the temperature-dependent evolution of phase transition of a ferroelectric material, that is, Nd³⁺-doped (K_0.5Na_0.5)NbO₃ ceramics. The slope of the fluorescence intensity curve changes dramatically in the two temperature regions of 450-475 K and 650-675 K, which correspond to orthorhombic-tetragonal and tetragonal-cubic transitions as confirmed by the temperature dependence of dielectric constant. Furthermore, the small deviations in δT_O-T and δT_c indicate the good accuracy of this noncontact method. This work can guide other ergodic ferroelectrics to describe phase experience by the noncontact fluorescence method.     

Low-Temperature Sintering of (K0.5Na0.5)NbO3 Piezoelectric Ceramics

(K_0.5Na_0.5)NbO₃ piezoelectric ceramics can be sintered at a temperature as low as 750 °C for 5 h by incorporating Li₂CO₃ + Bi₂O₃ + ZnO as the sintering aid, whereas the conventional sintering temperature is around 1,100 °C. The optimal “soft” piezoelectric properties are obtained for ceramics sintered at 850 °C for 5 h. The dielectric permittivity (ε), piezoelectric coefficient (d ₃₃), electromechanical coupling (k _p) and mechanical quality factors (Q _m) of (K, Na)NbO₃ modified with 5.5 wt% sintering aids are 1,436, 90 pC/N, 0.3 and 10, respectively. These values are similar to the values obtained for (K_0.5Na_0.5)NbO₃ ceramics sintered above 1,100 °C. The underlying mechanism for abrupt change of dielectric permittivity is explained.     

聚合物前驱体法低温制备铌酸钾钠超细粉体

以柠檬酸为配位剂与金属离子配合,水作为溶剂,乙二醇为酯化剂,通过聚合物前驱体法制备(K0.5Na0.5)NbO3粉体.研究了柠檬酸(CA)和乙二醇(EG)的用量和pH值对溶胶性能的影响.采用XRD和TG-DSC研究了(K0.5Na0.5)NbO3晶相的形成过程,用SEM对所制得粉体的表面形貌进行了分析.结果表明:当前驱体溶胶的pH值为7.5,n(CA):n(metalion)=3:1,n(CA):n(EC)=1:2时,可以获得稳定性好的溶胶.凝胶前驱体在加热过程中先反应生成NaNbO3和K2Nb8O21,然后二者固相反应形成K0.5Na0.5NbO3.大部分晶粒呈方形的粒状,少数颗粒呈长柱状.讨论了晶粒形貌的形成原因.     

Duplex structure in K0.5Na0.5NbO3-SrZrO3 ceramics with temperature-stable dielectric properties

Temperature-stable dielectric properties have been developed in the 0.86 K_0.5Na_0.5NbO₃-0.14SrZrO₃ solid solution system. High dielectric permittivity (ε′ = 2310) with low loss sustained in a broad temperature range (−55–201 °C), which was close to that of the commercial BaTiO₃-based high-temperature capacitors. Transmission electron microscopy with energy dispersive X-ray analysis directly revealed that submicron grains exhibited duplex core-shell structure. The outer shell region was similar to the target composition, whilst a slightly poor content of Sr and Zr presented in the core region. Based on Lichtenecker’s effective dielectric function analysis along with Lorentz fit of the temperature dependence of dielectric permittivity, a plausible mechanism explaining the temperature-stable dielectric response in present work was suggested. These results offer an opportunity to achieve the X8 R specification high-temperature capacitors in K_0.5Na_0.5NbO₃ based materials.     

High performance lead-free Na0.5K0.5NbO3 piezoelectric ceramics obtained via oscillatory hot-pressing

Lead-free Na_0.5K_0.5NbO₃ (KNN) piezoelectric ceramics is regarded as a potential candidate for PZT material, while high performance is difficult to be obtained due to its poor sinterability and non-stoichiometric component. In this work, oscillatory pressure-assisted hot pressing (OPAHP) is utilized to fabricate KNN ceramics with high density. The KNN ceramics sintered at 860 °C exhibits superior performance with piezoelectric parameter (d₃₃) of 142 pC/N, electromechanical coupling factors (k_p) of 0.41, and relative permittivity (ε^T₃₃/ε₀) of 472–620. Additionally, hardness and flexural strength are measured as 3.55 GPa and 99.13 MPa, respectively. This work indicates that OPAHP technique is effective for fabricating KNN piezoelectric ceramics with high performance.