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昆钢冷轧板厂全氢罩式退火炉内罩于2004年进行增高改造,使用较短时间后。退火炉内罩增高部分发生严重腐蚀开裂泄漏,导致内罩设备提前失效,严重影响退火炉的安全生产。经过分析,确定材质是造成内罩严重腐蚀开裂的主要因素,更换材质对内罩增高部分改造,上述状况有所好转。但是要彻底解决内罩腐蚀开裂问题,需要弄清楚失效原因。 相似文献
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传统的氢致开裂(HIC)试样评价方法参考标准NACE TM0284,将试样进行4等分,金相检查3个截面上的裂纹,计算出CLR、CTR、CSR等3个裂纹率.在HIC评价中引入了全自动浸入式超声探伤技术,对试样进行了全面的评价,对裂纹进行了定位分析.同时,分析了全自动超声探伤的优缺点,并讨论了与传统评价方法的区别.试验材料包含了管材和板材,对氢致开裂敏感与不敏感的材料,亦比对了部分材料在不同溶液中的氢致开裂敏感程度. 相似文献
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一种高强双相不锈钢活塞杆在加工完成后的存放过程中开裂。实验通过金相显微镜、扫描电子显微镜(SEM)、拉伸试验机、冲击试验机、硬度仪等手段,对其开裂原因进行了分析。结果表明:活塞杆横向和纵向强度均较高,纵向抗拉强度最高达1 145 MPa;布氏硬度为HBW347,高于设计要求(HBW241-285)上限21.8%;但横向韧性较低,断后伸长率最低2.0%,仅为标准要求下限值14%的14.3%,平均冲击吸收能量只有5.8 J,仅为标准规范下限值60 J的10.5%。活塞杆材料合金元素符合标准要求,活塞杆组织为回火马氏体+细条带状铁素体,但氢含量达5.4×10-6(质量分数),高的氢含量导致在内部形成氢致延迟微裂纹是其纵向开裂的主要原因,条带状铁素体恶化了活塞杆的横向力学性能,对开裂起一定的促进作用。建议优化冶炼和热加工工艺,与此同时在活塞杆加工之前增加去氢退火,降低原材料中氢含量,以最大程度降低氢致延迟开裂倾向。 相似文献
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煤制天然气是我国煤炭清洁利用的重要发展方向.现有管道用于输送煤制天然气(最高氢分压为0.72 MPa)时需要考虑其中低压氢气的影响,因而需先进行氢致开裂安全性评估.本文利用高压釜环境下恒载荷实验和电化学充氢,模拟研究X-70管线钢和20#钢在不同氢含量下的氢损伤和氢致延迟开裂,并对其在煤制天然气中服役安全性进行评估.在总压12MPa(10 MPa N2+2 MPa H2)的高压釜中放置一个月,两种钢的金相试样均不出现氢损伤,U弯试样不开裂,加屈服强度σs的恒载荷试样不发生断裂.在含0.72 MPa的煤制天然气中长期服役时,进入两种钢的氢含量均远低于σs下发生氢致延迟开裂的门槛氢含量和出现氢损伤的门槛氢含量,因而X-70钢和20#钢在煤制天然气中长期服役均具有高的氢损伤和氢致开裂安全系数. 相似文献
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随着国民经济的发展,各类高性能的钢材料得到了进一步的研究和应用。其中,X80管线钢是当前应用最为广泛的高强度管线钢之一,经过特定的工艺处理后,可以满足大管径、高压力环境下对管线钢的要求。因此,本文首先从冶金技术、冶金特征、焊接工艺等方面分析了X80管线钢的性能特征,进而针对腐蚀、氢致开裂、应变失效、焊缝区失效等几种服役失效类型进行了研究,以此为基础,探讨了发展X80管线钢的技术挑战,以为我国经济的可持续发展提供技术方面的保障。 相似文献
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The stress oriented hydrogen induced cracking (SOHIC) is a typical hydrogen embrittlement phenomenon occurring in the linepipe steels exposed to sour environment containing H 2 S gas.However,even recently,the cracking mechanism of SOHIC has not been clarified because of lacking in the empirical data on the actual failure mode of SOHIC cracking.The factors affecting SOHIC are discussed in terms of metallurgy of high strength linepipe steel and hydrogen electrochemistry.The cracking mechanisms of SOHIC are examined by comparing them with the empirical failure mode of SOHIC which is developed by observation of the actual fracture sites of the hydrogen induced blister cracking (HIBC) and secondary cracks.Finally,the correlation between SOHIC and HIC is discussed. 相似文献
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D. A. Meyn 《Metallurgical and Materials Transactions B》1974,5(11):2405-2414
The fracture toughness and resistance to inert-environment sustained load crack propagation of α-β titanium alloys are usually reduced by increased hydrogen contents. The range of hydrogen contents over which either fracture
toughness or threshold stress intensity for sustained load cracking was observed to decrease with hydrogen content is small
(0 to 50 ppm) for Ti-6 Al-4 V, but further increases in hydrogen content can cause an increase in cracking rates. Sustained
load crack propagation is characterized by a mixture of microvoid coalescence with cleavage, usually on a plane 12 to 15 deg
from {0001} of the hep α phase with some {000l} cleavage. Cleavage apparently initiates ahead of the main crack front within
a grains, usually near apparent α-β interfaces. Atmospheric moisture is inert with respect to sustained load cracking, that is, it does not cause stress corrosion
cracking. Sustained load cracking was demonstrated in Ti-8 Al-1 Mo-1 V, Ti-6 Al-6 V-2 Sn, and several grades of Ti-6 Al-4
V. 相似文献
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The effect of low- and high-temperature water with high hydrogen on the fracture toughness of alloy 690 and its weld, EN52,
was characterized using elastic-plastic J
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methodology. While both materials display excellent fracture resistance in air and elevated-temperature (>93 °C) water, a
dramatic degradation in toughness is observed in 54 °C water. The loss of toughness is associated with a hydrogen-induced
intergranular cracking mechanism, where hydrogen is picked up from the water. Comparison of the cracking behavior in low-temperature
water with that for hydrogen-precharged specimens tested in air indicates that the critical local hydrogen content required
to cause low-temperature embrittlement is on the order of 120 to 160 ppm. Loading-rate studies show that cracking resistance
is improved at rates above ∼ 1000 MPa √m/h, because there is insufficient time to produce grain-boundary embrittlement. Electron
fractographic examinations were performed to correlate cracking behavior with microstructural features and operative fracture
mechanisms. 相似文献
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Bruce D. Craig 《Metallurgical and Materials Transactions A》1984,15(3):565-572
Earlier work on AISI 4130 steels showed that phosphorus segregation to prior austenite grain boundaries was the primary cause
for intergranular fracture of these steels when exposed to hydrogen. Reduction of P segregation to grain boundaries by removing
the strong segregation couples of Mn-P and Si-P was expected to increase the hydrogen stress cracking resistance of 4130 type
steels. Elimination of Mn and/or Si did reduce the concentration of P at prior austenite grain boundaries, but allowed segregation
of S and N which acted in the same manner as P, promoting intergranular hydrogen stress cracking. 相似文献
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M. Dollar I. M. Bernstein A. Domnanovitch W. Kromp H. Pinczolits 《Metallurgical and Materials Transactions A》1991,22(11):2597-2603
The effects of hydrogen on the low-cycle fatigue behavior of CMSX-2 [001]-oriented single crystals were examined. Fatigue
tests were conducted under constant plastic strain amplitude control. Cyclic stress-strain curves and fatigue life data at
different plastic strain amplitudes were determined for hydrogen-free and hydrogen-charged specimens. Two charging procedures,
leading to different hydrogen concentrations, were applied. Hydrogen was found to decrease significantly the number of cycles
to failure under the various experimental conditions. The increasing hydrogen concentration and ratio of the hydrogen to nonhydrogen-containing
volume were found to shorten fatigue life in hydrogen-charged specimens. Based on the analysis of cyclic stress-strain curves
and optical and transmission electron microscopy (TEM), it was established that hydrogen enhanced strain localization and
promoted crystallographic, stage I cracking, leading to embrittlement. The overall fracture mechanism is discussed in conjunction
with Duquette and Gell’s stage I fracture model.[16] 相似文献
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介绍了大庆石化公司化工一厂的裂解炉减温器及出入口超高压蒸汽管线泄漏问题,通过失效分析认为,蒸汽管线开裂的失效性质可以确定为脆性延迟断裂类型中的热疲劳,造成管体开裂的原因为管内温度波动产生的交变热应力,锅炉给水调节阀不能按预期特性曲线工作,其波动是导致交变热应力产生的直接原因,管体内壁的原始加工沟痕是裂纹萌生的内在因素,加速了泄漏的发生。采取更换装置管线及恢复原设计方案可解决此问题。 相似文献
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The structure of tempered martensite and its susceptibility to hydrogen stress cracking 总被引:3,自引:0,他引:3
A series of 4130 steels modified with 0.50 pct Mo and 0.75 pct Mo were tempered at temperatures between 300 and 700 °C for
one hour. The changes in the carbide dispersion and matrix substructure produced by tempering were measured by transmission
electron microscopy. These measurements were correlated with resistance to hydrogen stress cracking produced by cathodic charging
of specimens in three-point bending. Scanning electron microscopy showed that specimens tempered between 300 and 500 °C failed
by intergranular cracking while those tempered at higher temperatures failed by a transgranular fracture mode. Auger electron
spectroscopy showed that the intergranular fracture was associated with hydrogen interaction with P segregation and carbide
formation at prior austenite grain boundaries. Transgranular cracking was initiated at inclusion particles from which cracks
propagated to produce flat fracture zones extending over several prior austenite grains. The 4130 steels modified with higher
Mo content resisted tempering and showed better hydrogen stress cracking resistance than did the unmodified 4130 steel. The
transition in fracture mode is attributed to a decohesion mechanism in the low temperature tempered samples and a pressure
mechanism in the highly tempered samples. 相似文献
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应用扫描电镜、光学显微镜及X射线能谱仪等实验分析方法,对高压锅炉用水冷壁管失效开裂原因进行分析研究,结果表明.高压锅炉用水冷壁管开裂为应力腐蚀开裂,同时还有氢脆的作用。 相似文献