热变形半钢的热疲劳行为的探讨

本文对不同变形半钢的热疲劳行为进行了探讨，结果表明：共晶碳化物是热疲劳裂纹产生及扩展的主要部位和通道，碳化物破碎越严重，其热疲劳抗力越高，热疲劳断口属于脆性断裂。     

热变形对中铬半钢热疲劳裂纹扩展动力学的影响

研究了热变形对中铬半钢热疲劳裂纹扩展动力学的影响。结果表明 :中铬半钢的热疲劳裂纹扩展符合 L =b Na(a<1)的关系。变形量小于 4 0 %时 ,随变形量的增加 ,裂纹扩展速率减小 ,其激活能随之增大。这些变化是由于碳化物形状的改变和粒状碳化物的析出所致。     

成分及第二相组织对球墨铸钢热疲劳性能的影响

利用正交试验、定量金相、热疲劳试验及回归分析等方法，研究了碳、硅、铜、铬及石墨与碳化物体积分数对球墨铸钢热疲劳性能的影响规律，并得到了其相应的定量关系式－回归方程，从而为热循环条件下工作的球墨铸钢的成分选择及组织控制提供了依据。研究表明，球状石墨及促进石墨化元素有利于其热疲劳性能的提高，而碳化物及反石墨化元素则削弱其疲劳性能。中还对这些影响因素进行了必要的分析讨论。     

H13改进型热作模具钢的组织与性能

 研究了高锰型马氏体热作模具钢SDH3-Mod的室温冲击韧性、回火稳定性和热疲劳性能,并结合透射电镜(TEM)分析了锰对其微观组织的影响。结果表明：SDH3-Mod钢回火组织中残余奥氏体以薄膜状存在于马氏体板条间,提高冲击韧性,延缓裂纹扩展;同时,锰在高温时阻碍碳化物粗化长大和延迟基体的回复再结晶,提高抗回火软化能力和热疲劳性能,使SDH3-Mod性能优于H13。     

热变形白口铸铁颗粒状碳化物的形成

探讨了热变形白口铸铁中颗粒状碳化物的形成，结果表明：尺寸较大的碳化物来源于铸态中棒状碳化物；尺寸较小的碳化物直接从基体中形核；尺寸介于两者之间的碳化物来自热变形诱发析出，且变形量越大则细小的颗粒状碳化物数量越多。     

析出硬化型热作模具钢在热疲劳中的组织变化

析出硬化型热作模具钢2Cr3Mo2NiVSi(简称PH钢)在循环上限温度为650℃时,具有优良的热疲劳性能,循环上限温度为750℃时,热疲劳性能急剧下降。本文着重从PH钢在热疲劳中发生的组织变化,探讨热疲劳性能产生差异的原因,发现热疲劳后的组织变化主要表现在板条结构转变为位错胞或亚晶、碳化物粗化。循环上限温度不同时,PH钢在热疲劳中进行的回复再结晶程度显著不同,说明热稳定性是制约PH钢使用温度的一项重要性能指标。     

热变形中铬半钢碳化物的形态及冲击疲劳性能

对不同变形量的中铬半钢碳化物的形态及冲击疲劳性能进行了探讨。结果表明：变形量为0－40％时，变形量越大，碳化物破碎越充分，冲击疲劳性能越好。     

热作模具钢H13热处理技术研究

高温均质化、超细化处理是优质H13模块生产中的关键热处理技术。高温均质化处理可基本消除钢中的共晶碳化物，显著改善成分偏析；超细化处理可使H13组织得到细化，进一步提高性能均匀性。五钢新流程生产的P级H13(SWPH13)等向性明显改善，冲击韧性、热疲劳抗力显著提高。     

无缝钢管连轧机限动芯棒热疲劳性能研究

主要借助于透射电镜研究芯棒的热疲劳行为,并且通过优化热处理工艺来减缓热疲劳裂纹的形成和扩展。研究结果表明,芯棒经冷热疲劳循环后随着循环次数的增加会产生一种循环软化现象,而基体中碳化物的粗化是产生循环软化的主要原因。通过优化材料组织可提高材料的热疲劳性能。     

金属热疲劳损伤的一种新判据

本文提出一种新的热疲劳损伤判据，用以评估金属材料的热疲劳性能，研究表明，Ｇｌｅｅｂｌｅ动态热、力学模拟试验机是研究热疲劳行为的有效手段；η－Ｎ曲线和ε－Ｎ曲线可以定量地反映金属材料裂纹萌生前的热疲劳损伤规律，预测金属材料的热疲劳寿命，利用Ｇｌｅｅｂｌｅ热模拟机研究了Ｒｅｎｅ４１高温合金的热疲劳行为。     

Effect of Hot Deformation on Formation and Growth of Thermal Fatigue Crack in Chromium Wear Resistant Cast Iron

Chromium wear resistant cast iron is widelyusedin engineering, mining and power industry forits high strength,hardness and wear resistance .Inproduction process , some wear-resistant parts ser-ving in alternative stress due to rapid heating andcooling rate ofteninduces thermal fatigue andresultsinfailure .The badthermal fatigue property of chro-mium wear resistant cast iron is due to eutectic car-bides which distribute as continuous net in matrix.Recent researches showthat hot deformation can …     

Effect of Rare Earth Element on Formation and Propagation of Thermal Fatigue Crack in Low-Chromium Semi-Steel

The formation and growth of thermal fatigue crack in low chromium semi steel were investigated by means of optical microscope and scanning electron microscope, and the function of RE in low-chromium semi steel was analyzed. The results show that the thermal fatigue cracks are mainly generated at eutectic carbides, and the cracks not only grow and spread but also join each other. RE can improve the eutectic carbide‘s morphology, inhibit the generation and propagation of thermal fatigue cracks, and therefore promote the activation energy for the crack‘s propagation, which is especially more noticeable in case of the RE modification in combination with heat treatment. The mathematical model of the crack propagation is put forward.     

Study on the Thermal Fatigue Behavior of Hot Deformed Wear Resistance Cast Iron and Effect of Carbide

The thermal fatigue behavior of wear resistance cast iron with different quantity of deformation has been investigated. The results show that eutectic carbide is the main location and passage for initiation and extension of thermal fatigue cracks, approving that the more serious, the carbide breaks. The higher thermal fatigue resistance of wear resistance cast iron will be and thermal fatigue fracture belongs mainly to brittleness.     

Effect of Rare Earth Elements on Thermal Fatigue Property of Low Chromium Semi-Steel

The effect of rare earth elements on eutectic carbide‘s morphology of low chromium semi-steel in as-cast state and after heat treatment was investigated, and accordingly, the thermal fatigue property of this material was studied. The results show that RE can improve the eutectic carbide‘s morphology, inhibit the formation and propagation of thermal fatigue cracks, therefore, promote the thermal fatigue property, which is more noticeable in case of the RE modification in combination with heat treatment. The optimal thermal fatigue property can be obtained when treated with 0.2% RE modification as well as normalization at 950℃ for 3h.     

Effect of rare earth elements on the thermal cracking resistance of high speed steel rolls

The effect of rare earth elements on the thermal cracking resistance of high speed steel (HSS) rolls was investigated. Laser rapid heating was used for thermal fatigue experiments. Thermal cracks and microstructure were observed using metalloscopy and scanning electron microscopy. The results showed that thermal cracks initiated from the interface between the matrix and eutectic carbides (including M6C and M7C3 type carbides),and propagated along the interface between the two phases. MC type carbides enriched with vanadium could prevent the propagation of thermal cracks. The presence of rare earth elements decreased the quantity of big eutectic carbides,and proportionally increased spherical and rod-shaped MC type carbide content. HSS0 (0.00% RE) had approximately three times the thermal cracking density of HSS3 (0.12 wt.% RE). Rare earth elements were shown to significantly improve the microstructure and thermal cracking resistance of HSS rolls.     

Microstructural effects on high-cycle fatigue-crack initiation in A356.2 casting alloy

The effects of various microconstituents on crack initiation and propagation in high-cycle fatigue (HCF) were investigated in an aluminum casting alloy (A356.2). Fatigue cracking was induced in both axial and bending loading conditions at strain/stress ratios of −1, 0.1, and 0.2. The secondary dendrite arm spacing (SDAS) and porosity (maximum size and density distribution) were quantified in the directionally solidified casting alloy. Using scanning electron microscopy, we observed that cracks initiate at near-surface porosity, at oxides, and within the eutectic microconstituents, depending on the SDAS. When the SDAS is greater than ∼ 25 to 28 μm, the fatigue cracks initiate from surface and subsurface porosity. When the SDAS is less than ∼ 25 to 28 μm, the fatigue cracks initiate from the interdendritic eutectic constituents, where the silicon particles are segregated. Fatigue cracks initiated at oxide inclusions whenever they were near the surface, regardless of the SDAS. The fatigue life of a specimen whose crack initiated at a large eutectic constituent was about equal to that when the crack initiated at a pore or oxide of comparable size.     

Effect of residual magnesium content on thermal fatigue cracking behavior of high-silicon spheroidal graphite cast iron

This study investigates the thermal fatigue cracking behavior of high-silicon spheroidal graphite (SG) cast iron. Irons with different residual magnesium contents ranging from 0.038 to 0.066 wt pct are obtained by controlling the amount of spheroidizer. The repeated heating/cooling test is performed under cyclic heating in various temperatures ranging from 650 °C to 800 °C. Experimental results indicate that the thermal fatigue cracking resistance of high-silicon SG cast iron decreases with increasing residual magnesium content. The shortest period for crack initiation and the largest crack propagation rate of the specimens containing 0.054 and 0.060 wt pct residual magnesium contents are associated with heating temperatures of 700 °C and 750 °C. Heating temperatures outside this range can enhance the resistance to thermal fatigue crack initiation and propagation. When thermal fatigue cracking occurs, the cracks always initiate at the surface of the specimen. The major path of crack propagation is generally along the eutectic cell-wall region among the ferrite grain boundaries, which is the location of MgO inclusions agglomerating together. On the other hand, dynamic recrystallization of ferrite grains occurs when the thermal cycle exceeds a certain number after testing at 800 °C. Besides, dynamic recrystallization of the ferrite matrix suppresses the initiation and propagation of thermal fatigue cracking.     

Effect of RE Modification and Heat Treatment on Impact Fatigue Property of a Wear Resistant White Cast Iron

Withhigherhardnessandbetterwearresistance ,whitecastironscanbeusedaswearresistantpartsinmanyfields .Inpractice ,thewearresistantpartsareoftenrequiredtobesubjectedtogrindingofabrasivesandrepeatedimpactaction .Therefore ,fatiguecracksareliabletobegeneratedo…     

钴磷镀层表面热疲劳裂纹的萌生及扩展机理

在自约束型热疲劳试验机上对化学镀钴磷合金镀层进行了热疲劳试验,采用光学显微镜、扫描电子显微镜研究了在热应力作用下镀层表面热疲劳裂纹萌生、扩展的方式和形态。结果表明:200次冷热循环后,V型缺口处发生塑性变形,并且随冷热循环的进行,热疲劳裂纹由缺口底部萌生并沿着循环方向扩展。重点分析了钴磷合金镀层表面热疲劳裂纹的萌生及扩展机理。     

显微组织结构对GJW35钢结硬质合金热疲劳性能的影响

分析了热处理后ＧＪＷ３５钢结硬质合金的显微组织结构,研究了显微组织对合金的热疲劳裂纹萌生及扩展的影响。结果表明,热疲劳裂纹优先在硬质相区中萌生、扩展,钢基体相阻碍裂纹的萌生及扩展。改善显微组织结构,可提高合金的抗热疲劳性能