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1.
In order to understand the thermodynamic behaviour of carbon in steelmaking slag at high temperature, the carbon dissolution into CaO-SiO2 slag system has been investigated including the effects of temperature and slag components on the carbon dissolution reaction. It was found that carbide solubility in the CaO-SiO2 slag decreased with increasing oxygen potential to confirm the theoretical relationship of ?1/2, which reflected the ionic exchange reaction mechanism between carbon and oxygen ions. Carbide solubility in slag as a function of slag basicity for various slag systems appeared to confirm this mechanism. This reaction mechanism implied that the carbide dissolution proceeded due to the reaction of solid carbon and oxygen ions supplied from (CaO) in slag. The oxygen ion appears to be the driving force as it is influenced by the slag components as well as the temperature as shown in the concept of the carbide capacity of slag. The solubility of carbide in the CaO-SiO2 slag increased with the addition of CaF2; the role of CaF2 for carbide dissolution into slag could be speculated to have complex effects on indirect increase in basicity in spite of (CaO) dilution. Substitution of CaO by MgO decreased the solubility of carbide in the CaO-SiO2-MgO slag, possibly caused by the relatively low electro-negativity of MgO.  相似文献   

2.
Nitrogen can easily contaminate molten steel during the steelmaking process and due to the low nitrogen capacity in slag, it is difficult to remove entrapped nitrogen from liquid steel. Degassing is often done to the steel at secondary steelmaking to lower the nitrogen content, but the control can often be kinetically limited by the steel grade and also the slag composition. Thus, a fundamental understanding of nitrogen dissolution into molten slag and metal including the rate of nitrogen dissolution can help in controlling nitrogen content in the final product.The kinetics of nitrogen dissolution in the molten calcium aluminate based slags and in molten steel with various element additions was investigated by measuring the 14N-15N isotope exchange reaction using a mass spectrometer at 1873 K.Results show that effect of elements on the rate constant of nitrogen dissolution such as Ni in Fe is relatively minimal similar to molybdenum. The surface rate constant of nitrogen dissolution in liquid Fe-10%Ni alloy was found to be 3.77×10-5 (mol/cm2·s·atm).The rate constant of nitrogen dissolution in the CaO-Al2O3-CaF2 slag was found to be wedge shaped, which decreased with increasing CaF2 to about 20 mol% followed by an increase through the rest of the CaF2 composition range. This was related to the effect of CaF2 on the structure of Al-O bonds for this slag.  相似文献   

3.
为了定量研究温度、炉渣成分、钢液成分对转炉磷分配比和平衡磷含量的影响,基于共存理论建立转炉炼钢六元渣系的组元活度计算模型和磷分配比LP计算模型,将磷分配比模型计算结果与转炉炼钢实测磷分配比进行对比,发现两者吻合较好。定量计算结果表明,当炉渣碱度为3.8时,钢液温度从1 640升到1 680 ℃,平衡磷质量分数从0.011 5%增加至0.019 8%。同时定量计算了炉渣碱度及氧化铁含量变化对平衡磷含量的影响,但实际炉渣控制需要考虑炉渣黏度、铁损及炉衬侵蚀。转炉吹炼终点钢中元素含量数量级较小,计算表明终点成分变化对磷活度系数的影响不大,各元素对脱磷的影响主要体现在冶炼初期和过程。  相似文献   

4.
转炉的液态钢渣的碱度较高,一般在2.8~4.2(ΣCaO/ΣSiO2),热容为2.5kJ/kg℃,进入渣罐以后的温度约为1550℃,并且具有良好的导电性,其中的热能和渣中富裕的氧化钙还能够充分的再次利用。文章介绍八钢第二炼钢厂将转炉液态钢渣用于电炉炼钢的工艺实践过程。  相似文献   

5.
宋延成  刘吉刚 《特殊钢》2018,39(1):44-47
通过对150t转炉3000炉次冶炼数据的分析,得出炉渣中FeO 10%~17%,炉渣熔点1450℃以下,粘度1.0~1.2P时转炉炉渣氧化性IOS和炉渣光学碱度Λx对渣-钢磷分配比Lp的影响。为提高炉渣的脱磷能力,在转炉冶炼模型中动态设定石灰加入量,促使终渣光学碱度接近目标范围Λx=0.74±0.01,渣组成接近于2CaO·SiO2相;当前冶炼模型中优先选择铁水还原性指数RIi目标为5.8~6.6,吹氧指数OMI设置目标1.05~1.20,优化炉渣氧化性指数IOS在10~15,能减少钢铁料损失和保证炉渣良好的脱磷效果。  相似文献   

6.
试验研究了转炉冶炼SCM435钢时留渣操作(留渣分数1/3~2/3渣量)对石灰加入量、平衡碱度的留渣炉数和终渣碱度的影响,总结了留渣操作的注意事项。80 t转炉实施留渣操作后,留渣率达到68.9%,成品P含量≤0.015%的比例比从留渣前的49.3%提高到62.2%,同时石灰消耗降低了4.5 kg/t、每炉渣中铁损失减少230 kg。  相似文献   

7.
针对转炉冶炼低硅低温铁水终点磷含量偏高的现象,从冶炼中期炉渣FeO含量、炉渣碱度及倒炉温度等几方面因素对脱磷分配比的影响进行了分析。通过改善化渣条件和成渣途径等相应措施,降低了冶炼终点钢水中的磷含量,提高了钢水的质量。  相似文献   

8.
The use of Zn- and Pb-contaminated scrap in steelmaking has led to a significant increase of the zinc and lead contents in dusts and sludges, especially produced in the electric arc furnace melting shops. To understand the behaviour of Zn and Pb, fundamental research on the thermodynamics and kinetics of zinc and lead reactions under steelmaking conditions is helpful. In the first part of the present work, the solubilities of lead and zinc in iron are discussed. Furthermore, the influence of several alloying elements, such as carbon, oxygen, sulfur and chromium on the dissolution behaviour of Zn and Pb was examined and compared with former studies. Measurements of the solubility of lead in liquid iron were made at elevated temperatures in the systems Fe-Pb-O, Fe-Pb-C and Fe-Pb-Cr under argon in a gas-tight Tammann furnace. An increase of lead solubility was found with increasing temperature and increasing oxygen content. On the other hand, higher contents of carbon and chromium led to lower solubilities of lead in liquid iron. In the second part, the partition ratios of zinc and lead between liquid iron and various selected slag compositions were investigated. It is shown that zinc partition is determined by oxygen activity and slag basicity. In SiO2-saturated slags, the partition ratio of zinc is considerably higher than in CaO-saturated slags. In comparison, the partition ratio of lead is significantly lower under the same experimental conditions.  相似文献   

9.
利用FactSage软件绘制了渣系CaO- SiO2- FeO- MgO(10%)- MnO(7%)的等硫分配比图,分析了FeO/SiO2比、FeO质量分数和碱度对硫分配比的影响。分析结果表明:当CaO质量分数一定时,渣钢间的硫分配比随着FeO/SiO2比的增加而逐渐增加。在转炉炼钢碱度范围内,当FeO质量分数一定时,Ls随碱度的增加而增加;当碱度一定时,在低碱度范围内,硫分配比随着FeO质量分数的增加而增加,在高碱度范围内,硫分配比随着FeO质量分数的增加而减少。  相似文献   

10.
徐掌印  李保卫  赵增武 《钢铁》2019,54(3):42-46
 为了研究铌在铁水吹氧冶炼过程中的氧化规律,在中频炉内进行了加入碱度分别为0.538和1.5的CaO-SiO2-Al2O3系造渣剂和不加渣的含铌铁水底吹氧气的冶炼试验。铁水温度为1 550 ℃时,研究了含铌铁水中硅、碳和铌的氧化规律,并利用FactSage软件进行了不同温度与不同碱度的造渣剂和无渣氧化铁水中各元素的热力学平衡计算。结果表明,高温吹炼使铁水中的碳优先于铁水中的硅氧化,而低温吹炼则促进铁水中硅优先于碳氧化;降低造渣剂碱度促进铁水中碳氧化、抑制硅氧化,碳和硅的氧化转化温度为1 490 ℃;在吹氧冶炼终点,加入碱度为1.5的造渣剂,铁水中硅质量分数下降到0.138%时,铌开始氧化减少,而加入碱度为0.538的造渣剂,铁水中碳质量分数下降到0.61%,硅质量分数升高到0.56%,铌质量分数不变,因此含铌铁水可通过加入低碱度造渣剂高温吹氧冶炼为含铌钢水。  相似文献   

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