双R角在H型钢X-H轧法中的研究与应用

研究了莱钢大型H型钢生产线TM精轧机组的轧辊磨损规律,指出导致R角折叠的原因是水平辊R角变小。从而在精轧水平辊上采用双R角设计,降低了轧辊消耗,基本杜绝了R角折叠质量缺陷。     

Φ16 mm热轧带肋钢筋低温控轧四切分轧制技术开发

石横特钢以控轧控冷全连轧二棒生产线为载体,通过优化精轧孔型、轧辊材质、穿水装置等措施,解决了切分升级过程中出现的折叠缺陷、K1顶出口故障和孔型磨损快等问题,实现了低温精轧条件下Φ16 mm热轧带肋钢筋四切分工艺的成功开发,并形成了多项专利技术,经济效益显著。     

高强钢SFB700热轧板形缺陷的成因及控制措施

分析3.0～6.0 mm厚规格的SFB700热轧板边部浪形缺陷的形成原因,主要在于轧制精轧出口板型控制边浪趋势,与带钢在轧后冷却时边部冷却不均有关。通过优化精轧板形控制策略、调节层冷区域两侧水量差及侧喷水角度减少边部浪形缺陷的产生,并采用新的平整工艺有效消除边部浪形,显著降低了SFB700边浪缺陷的发生率。     

中厚板边部折叠模拟实验及机理研究

通过对中厚板边部折叠试样的检测分析,对其产生机理和影响因素进行研究.结果显示,中厚板边部折叠现象是板材横轧宽展过程中侧面材料在轧制中受轧辊作用而翻转到板材表面的结果.折叠缺陷处所观察到的微观组织结构,是轧制前板材表面在高温下形成的氧化铁及脱碳层形成的.建立了轧制有限元数值模型,证实折叠缺陷是在轧制过程中由侧面的折叠翻转所造成的.通过实验室实验,得到铸坯边部质量、轧制制度、宽展道次及轧制压下量对中厚板折叠缺陷的影响.实验结果表明横轧宽展导致折叠缺陷的出现,铸坯边部质量对其没有影响,轧制过程中铸坯侧边的折叠经翻平形成表面折叠缺陷,随着横轧展宽的道次及压下量增加,折叠缺陷距边部距离变大.      

双R角在H型钢X-H轧制法中的应用

通过分析莱钢大型H型钢生产线TM精轧机组的轧辊磨损规律,指出导致R角折叠的原因是水平辊R角太小。在精轧水平辊上采用双R角设计,降低了轧辊消耗,基本杜绝了R角折叠质量缺陷。轧辊的单套平均过钢量由2500t提高至3500t,成材率由95.6%提高至96.0%。     

精轧开轧温度对超高强度厚板心部性能的影响

利用SEM、EBSD、冲击试验、落锤试验等方法,针对控轧控冷(TMCP)工艺下精轧开轧温度对超高强度厚板心部显微组织和力学性能的影响展开研究。结果表明,低的精轧开轧温度760℃使得钢板原奥氏体晶粒内部缺陷密度更大,增加了铁素体相变的形核位置,最终使相变后的显微组织细小均匀;精轧开轧温度的降低提高了钢板-60℃冲击功,同时降低了无塑性转变温度;42.9%较高比例的大角度晶界、23.5°较大的平均取向差、较高强度的{112}110和{332}113织构及64.3%较高含量的{110}滑移面是提高超高强度厚钢低温韧性的关键。     

热轧薄板等间距纵向条纹产生机制及控制策略

 热轧过程引入的带钢表面等间距纵向条纹缺陷,经后工序酸洗、冷轧、连续退火等处理均无法彻底消除,严重影响成品表面质量。通过全流程缺陷演变研究及工艺试验,确认了该缺陷是由热轧精轧末机架工作辊辊面磨削螺旋纹在轧制过程中转印至带钢表面所致。磨削过程中砂轮平面与轧辊辊面曲线的接触匹配不当、磨辊工艺参数不合适等因素会导致磨削螺旋纹的产生。通过优化精轧工作辊CVC辊形及轧辊磨削参数,彻底消除了轧辊表面磨削螺旋纹以及由此导致的热轧薄板表面等间距纵向条纹缺陷。     

变接触支持辊辊形及辊形配置技术在宽带钢热连轧粗轧机组的应用

迁钢公司2250mm热连轧生产线粗轧后中间坯存在镰刀弯、负凸度和楔形大的板形质量问题,导致精轧控制稳定性差,精轧控制稳定性差是板形控制精度较低的主要原因之一。为此,在粗轧四辊轧机R2机架和粗轧二辊轧机R1机架上设计并应用了6次多项式变接触支持辊辊形和负凸度工作辊辊形,取代了原来采用的平辊形。此支持辊辊形与工作辊辊形配置使用,大幅改善了中间坯的凸度、楔形和镰刀弯等板形质量,使热轧产品板形控制精度提高了10％左右。     

热轧带钢结疤缺陷产生原因及控制

针对某热轧带钢厂带钢表面结疤缺陷的外形特征及分布规律,分析了该缺陷产生的原因。通过对精轧侧导板开度余量及短行程数值设置固化、优化电气控制程序确保剪前导板线性化、精轧侧导板上安装压力传感器等措施,有效降低了结疤缺陷发生率。     

热轧2032线卷取错层原因分析及防控

正随着热轧卷板市场竞争的日渐激烈,卷形质量已经成为评价产品综合品质的一项重要指标。广西柳州钢铁集团的2032 mm热连轧生产线自2006年投产以来,因卷取工艺和卷形缺陷使本来轧制合格的板带经过卷取后成为废次品、待整品的情况一直存在,卷形错层便是其中最常见的卷形缺陷之一。错层的出现不仅给钢卷的运输、打捆、喷号带来不便,同时也降低了热轧产品的竞争力并造成一定的经济损失。本文就带钢卷取错层缺陷从精轧板形、控制参数、设备等方面分析其成因,结合轧线实际情况,提出相应的防控措施,可望减少卷取错层的产生。     

Chinalco Signed Framework Agreement for Strategic Cooperation with Harbin Municipal Government

正Last month,Chinalco signed framework agreement for strategic cooperation with Harbin Municipal Government in Harbin Xiong Weiping,Chairman of Chinalco,said that based on the strategic deployment to build world top-class mining company with the highest growth potential,Chinalco was now concentrating all efforts on making strategic transition and structural adjustment,strategic cooperation with the local governments where     

Jiangxi Promotes Jiangxi Copper Corporation To Become The World's Most Competitive Mining Company

<正>According to the latest info from Jiangxi Province State-owned Assets Supervision and Administration Commission,Jiangxi Copper Corporation was approved to become the first pilot enterprise for deepening reform.Contents of the pilot work is"Three Self"(self expansion,self decision-making,self     

Journal of Rare Earths Contents List of Vol.32(2014)

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Contributions to Baosteel Technical Research wanted

正Baosteel Technical Research,a quarterly journal,which is issued domestically and abroad,is run and sponsored by Baosteel Group Corporation.Baosteel Technical Research mainly reports the achievements in technological innovation,academic research,new product development and industrial equipment improvement by Baosteel.It will continue to follow up on hot topics and serve the company’s technological development and progress.Its readers include experts in     

Ministry of Industry and Information Technology: No Short Term Solution For Our Country’s Excess Nonferrous Metal Smelting Capacity

【正】According to the Ministry of Industry and Information Technology,the Ministry has released the 2013 Operation Report on China’s Industrial Communication Indu...     

Chinalco Signed Framework Agreement for Strategic Cooperation with Gansu Province

正Recently,Chinalco and Gansu Provincial People’s Government signed"Framework Agreement for Strategic Cooperation on Reform,Restructuring and Transition Development of Chinalco’s Electrolytic Aluminum Enterprises in Gansu",signifying that the strategic cooperation between Chinalco and Gansu Province had made new substantive progress.     

Unavoidable Economic Cycle:30% Of Nonferrous Metal Companies Were Involved In Restructuring

正Owing to continual downturn in real estate and bulk commodity markets,a number of traditional industries in China suffered unfavorable impact in performance.With the progressive disclosure of third quarter report,the no-pleasant-surprise performance of     

Baotou Rare Earth Became the World's Biggest High Performance Magnetic Material Base

正The High Performance Magnetic Material Phase II Project,an industry upgrading project implemented by Inner Mongolia Baotou IronSteel Rare Earth(Group)Hi-tech Co.,Ltd,recently basically finished equipment commissioning,signifying that the enterprise had developed the production capacity of15000 t/a Nd-Fe-B strip casting alloy and 5000t/a Nd-Fe-B magnet,thus becoming the world’s     

Introducing Two Central Enterprises to Integrate Rare Earth Industry,Shandong Rare Earth Group Breaks Surface

正With the signing of"Letter of intention for Propelling Integration of Shandong Rare Earth Enterprises"between Shandong Province Commission Of Economy and Informatization,China IronSteel Research Institute Group("China Steel Institute"),and China Rare MetalsRare Earth Co.,Ltd("China Rare Earth"),the"Shandong Rare Earth Group"jointly set up by the 3 units thus broke surface.On August 9,reporters of the China Economic Herald learned from Shandong Province     

Aluminium Production by Province or City in 2014

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