共查询到19条相似文献,搜索用时 330 毫秒
1.
2.
3.
4.
针对热连轧机组轧辊温度场无法精准预测引起的辊耗及板形问题。为了实现轧辊温度场与热辊型的精确预报来减少异常辊耗和避免重大生产事故的发生,运用数值解析的有限差分法和轧辊热传导方程建立了适合于热轧轧辊温度场与热辊型模型,在此模型基础上引入热轧机组的轧辊冷却水智能分段冷却控制系统,充分考虑复杂状态下冷却水的存在和冷却水流速对轧辊温度场与热辊型的直接影响。结合热连轧轧制过程中的设备参数及其工艺特点,同时考虑轧制钢卷数量递增对轧辊温度场和热辊型的循环叠加作用,编写程序将理论计算公式、模拟调控模型与现场实际工艺设备参数相结合作为分析的研究对象。首先通过现场轧辊测温设备对工作辊和支撑辊进行温度测量,并将测得的实际温度分布值与模型计算值进行对比分析,得到相近的轧辊温度和轧辊凸度变化趋势以及一致的温度和凸度数值,验证了模型计算的准确性和有效性。随后根据结果进行研究分析,得到了钢卷数量变化对轧辊温度和辊凸度的影响,发现了钢卷数增加对温升的叠加影响,同时发现10卷左右将会完成轧辊温度场的温升稳定,同时分析得出冷却水流速在3种不同速度下的轧辊温度沿辊身方向分布情况。最终实现了对工作辊和支撑辊温度场与热辊型的精确... 相似文献
5.
6.
生产优质均匀的热轧带钢的关键之一是,要求轧机工作辊拥有专门的质量保证体系,以便使轧辊凸度控制在最佳范围内。最近,赫施钢铁公司研究成功一种控制轧辊凸度的新方法-辊芯差温加热法。这一方法已在热轧精轧机组支承辊上投入使用。在常规轧制过程中,所轧制的高温金属对轧辊构成了热源,而冷却水则是吸热剂。一般来说,在热轧带钢轧机上轧制5~7块钢坯后,轧辊温度升高,形成热凸度,办法是通过调节冷却水流量来弥补这种热影响;而在冷轧机上,人们习惯采用变化工艺冷润液控制辊型。此外,也曾讨论过使用差温加热轧辊来控制轧辊凸度的做法。 相似文献
7.
8.
《冶金设备》2019,(5)
轧辊的热行为,特别是工作辊的热凸度及其变化是带钢轧制过程中的主要干扰因素之一,严重影响到轧制过程中尤其对薄板板形的控制。某厂二次冷轧机组主要生产极薄规格DR材产品,带钢最薄可达0. 1mm,由于该机组非冷连轧机组,轧制过程不连续,每卷带钢轧制间歇期较长,导致轧制区热凸度不稳定,影响生产的产品板形质量,故对该机组轧辊热行为研究是需要解决的重要问题。本文以该机组为研究对象,基于ANSYS有限元仿真软件,建立1#机架大小辊工作模式下工作辊温度场与热凸度有限元仿真模型,计算轧制过程中工作辊温度场和热凸度变化,为辊缝控制精度的补偿控制提供了依据,提高机组产品板形质量。 相似文献
9.
本文能量守恒定律出发建立了铝箔中轧机温度场的差分格式,合理地选择轧制油与轧辊之间对流换热系数沿辊身长度方向上的分布,用李普曼方法求解工作辊辊温度场分布,进而计算了热凸度沿辊身长度的分布。 相似文献
10.
由瑞典MEFOS(冶金研究基金会)和斯堪的纳维亚钢厂合作,在一个科研项目中开发了用于钢板(热轧带钢)断面和板形在线控制的计算机程序CROW-N。该控制系统的基础是一些独立的模型,它们用来计算轧辊的弹性变形、工作辊的热膨胀和磨损、钢板内的温度分布。当然也考虑了不同的加热温度、压下规程、轧辊弯曲设备和轧辊冷却速率的分布。除带钢断面和板形外,该程序还计算和提供工作辊内部及钢板厚度方向上的温度分布、工作辊凸度(初始凸度加上热凸度再加上磨损)和工作辊与支持辊之间的负荷分布。该程序已经在钢板轧机上得到了验证。理论计算的钢板凸度和试验所得基本一致,即差小于钢板厚度的±0.5%,计算的钢板表面温度与测量温度之差在±10℃之内。 相似文献
11.
Rajeev Baskiyar 《国际钢铁研究》2000,71(4):115-117
The thermal conditions during hot rolling operations can adversely affect the rolls’ service life and the quality of the rolled product. Analysis of the temperature profile of the rolls is an essential step towards the development of precise cooling systems to minimise their surface deterioration and thermal bending or camber. This paper makes an attempt at developing a finite element model for analysing the steady state temperature profile of rolls of varying dimensions. Rolls of large surface area exhibit greater differences in temperature between the surface and the interior as compared to those having smaller surface area and therefore make greater demands on the cooling system. 相似文献
12.
The program was developed by finite element method to calculate the temperature distribution in hot strip rolling. The heat transfer coefficient of air cooling, water cooling and thermal resistance between work roll and strip were analyzed. A new heat generate rate model was proposed according to the influence of source current density, work frequency, air gap and distance to edge on induction heating by finite element method (FEM). The heat generate rate was considered into the thermal analysis to predict the temperature distribution in the induction heating. The influence of induction heating on the strip temperature was investigated with different strip thicknesses. The temperature difference became more and more obvious with the increase of thickness. The strip could be heated quickly by the induction heating both in surface and center because of the thermal conductivity and skin effect. The heat loss of radiation has important influence on the surface temperature. The surface temperature could be heated quickly with high frequency when the strip is thicker. 相似文献
13.
14.
Three-Dimensional Model for Strip Hot Rolling 总被引:3,自引:0,他引:3
ZHANG Guo-min XIAO Hong WANG Chun-hua 《钢铁研究学报(英文版)》2006,13(1):23-26
Steel stripis widely usedin many fields such asautomobile ,building,transportation and householdappliance ,etc·. Withthei mprovement in productiv-ity and automation of strip processing,the require-ments for crown and flatness of strip have been in-creasingly severe ,and“crown free”steel strips arerequired for some special applications such as for au-tomobile parts andtinplate cans .In order toi mprovethe strip quality , an effective three-di mensionalmodel is needful to further study on the… 相似文献
15.
16.
热带钢连轧机工作辊下机后尚未完全冷却即进行磨削,残存的不均匀热变形导致磨削的工作辊辊形在空冷一段时间上机时很难达到工艺设定值.针对热辊形不易测量的特点,制定合理的物理测量方式,准确地测量了工作辊下机后的温度分布和热辊形.考虑复杂的工作辊换热边界条件,采用有限差分法对工作辊空冷时的温度场和热变形进行了数值模拟,计算结果与测试结果吻合良好.对工作辊下机后不同时刻的热变形进行仿真,通过将目标上机辊形和磨削时热辊形叠加来设定磨削辊形,为实现合理的辊形磨削提供了依据和计算方法. 相似文献
17.
Wolfgang Sauer 《国际钢铁研究》1996,67(1):18-21
The MDS profile and flatness control system is based on many physical part models. The thermal camber model is the only one of these part models which, apart from the spatial dimensions, inherently depends on the time dimension as opposed to part models like roll bending or even roll wear. This means that work roll temperature and shape keep changing even if boundary conditions like water distribution or strip contact stay constant. The exact mathematical solution of the resulting dynamic equations Is a very time consuming task usually not suitable for on-line purposes. Here a new mathematical approach is presented, which solves the 2-dimensional Fourier heat conduction equation with 3-dimensional boundary conditions at a speed suitable for on-line applications. Furthermore an approximate solution of the Hooke stress strain relations is derived, which translates the temperature distribution of the roll into an expansion distribution. This thermal camber model has been implemented in several hot and cold rolling mills. Data collected there show good agreement with the model. 相似文献
18.
Work rolls in hot rolling mills are thermally and mechanically loaded; both of these loading aspects are difficult to measure. Laboratory tests can be used for the specification of the thermal load in the cooling area; however a thermal load in a roll gap is still difficult to measure. The paper describes an experimental technique developed for monitoring the work roll surface temperature by sensors embedded in the work roll. Continuous hot rolling pilot line trials were performed for different process conditions. One parameter, for example, roll cooling, rolling velocity, reduction, or skin cooling, can easily be changed during the trials, and the effect on the thermal cycle of the work roll can be directly measured. These thermal measurements give very detailed information about the temperature field. An inverse heat‐conduction model has been developed to compute the surface boundary condition from the measured temperatures. The heat flux and heat transfer coefficient distribution along the roll circumference can be obtained afterwards. The results for different rolling velocities and reductions (up to 50%) are shown. 相似文献