共查询到18条相似文献,搜索用时 109 毫秒
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采用流变成型法制备了半固态ZA27—16Vol%Si合金,与常规铸造合金进行了对比,并对其摩擦特性进行了研究,为锌铝合金的半固态加工新技术提供了理论依据。 相似文献
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利用低过热度浇注技术制备了半固态A356铝合金坯料,研究了半固态温度区间重熔加热时半固态A356铝合金坯料的初生相形貌的转变过程.结果表明,在半固态两相区保温,半固态A356合金的初生相逐渐团球化,该过程随保温温度的升高而加快.半固态A356铝合金晶粒的圆度与保温温度和保温时间的关系不大,但晶粒的尺寸随着保温温度和保温时间的增加而增大.半固态A356合金试样重熔加热最佳工艺制度为583℃下保温30min,其晶粒平均等积圆直径为80μm,晶粒平均圆度为0.83. 相似文献
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介绍了一种实验室自主研发的轻合金半固态浆料制备设备——锥桶式流变成形机(TBR),该设备利用刻有凸纹和沟槽的内、外锥桶的相对转动,使合金熔体在凝固过程中受到剧烈的剪切搅拌,从而获得合金半固态浆料.对TBR工艺的传热模型进行了推导,以A356为实验材料得出制备的A356铝合金半固态浆料温度与浇注温度的关系式,同时分析了不同浇注温度下合金熔体的冷却规律和获得的半固态组织形貌.结果表明,适当降低A356合金熔体的浇注温度可以延长初生固相受到的剪切时间和增加剪切次数,从而获得细小、均匀的半固态组织.当浇注温度为640℃时,初生固相平均晶粒尺寸为68μm,形状因子为0.82. 相似文献
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In order to control the crystallization of metals consciously with the purpose of forming the specified ingot microstructure, various physical fields are used. They vary the internal state of the melt and, consequently, the crystallization kinetics when affecting the melt. In this article, the thermodynamic and kinetics of the crystallization of aluminum under melt processing with the magnetic field is described. A rather simple experimental setup which makes it possible to investigate the magnetic-field effect on the melts of aluminum or other metals and alloys is designed. It consists of several main units: (1) the electrical furnace, (2) the water-cooled copper crystallizer combined with an electromagnetic coil, (3) mechanical facility for the rapid motion of a crucible with the aluminum melt, (4) the monitoring and control system of the melt temperature, and (5) the electronic part for recording and processing information. It is established experimentally that the magnetic field varies the temperature of the melt–crystal phase equilibrium, latent heat of the phase transition, and supercooling temperature of the melt during crystallization. It is shown that the variation in these parameters leads to a decrease in the radius of critical nuclei and an increase in their nucleation rate. The temperature–temporal dependences of crystallization are found. It is established experimentally that the crystallization time shortens under the aluminum melt treatment with the magnetic field. The analysis of aluminum samples formed under the magnetic-field effect showed that their structure is finer grained when compared with the samples not subjected to such treatment. 相似文献
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向以Zr80Co15Al5为基体的非晶合金中添加微量铜和镍,利用铜模吸铸法和半固态处理工艺制备棒状(Zr0.88Cu0.12)95-2x Al5(NiCu)x(x=1.5、2.5、3.5)非晶合金。利用SEM、XRD和光学显微镜(OM)分析研究了半固态处理工艺对非晶合金的微观组织结构、玻璃形成能力及断口形貌的影响。结果表明,在半固态处理工艺基础上对Zr80Co15Al5添加微量铜和镍后有较好的晶体形成能力。 相似文献
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Sinan Kandemir Helen V. Atkinson David P. Weston Sarah V. Hainsworth 《Metallurgical and Materials Transactions A》2014,45(12):5782-5798
Thixoforming is a type of semi-solid processing which is based on forming metals in the semi-solid state rather than fully liquid or solid state. There have been no reports of the thixoforming of nanocomposites in the literature. The incorporation of ceramic nanoparticles into liquid metals is a challenging task for the fabrication of metal matrix nanocomposites due to their large surface-to-volume ratio and poor wettability. Previous research work by a number of workers has highlighted the challenges with the incorporation of nanoparticles into liquid aluminum alloy. In the present study, SiC and TiB2 nanoparticles with an average diameter between 20 and 30 nm were firstly incorporated into green compacts by a powder forming route, and then the compacts were melted and treated ultrasonically. The microstructural studies reveal that the engulfment and relatively effective distribution of the nanoparticles into the melt were achieved. The hardness was considerably improved with only 0.8 wt pct addition of the nanoparticles. The nanocomposites were successfully thixoformed at a solid fraction between 0.65 and 0.70. The microstructures, hardness, and tensile mechanical properties of the thixoformed nanocomposites were investigated and compared with those of the as-received A356 and thixoformed A356 alloys. The tensile properties of the thixoformed nanocomposites were significantly enhanced compared to thixoformed A356 alloy without reinforcement, indicating the strengthening effects of the nanoparticles. 相似文献
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Thiensak Chucheep Jessada Wannasin Rungsinee Canyook Tanate Rattanochaikul Somjai Janudom Sirikul Wisutmethangoon Merton C. Flemings 《Metallurgical and Materials Transactions A》2013,44(10):4754-4763
Semi-solid slurry casting is a metal-forming process that involves transforming liquid metal into slurry having a low solid fraction and then forming the slurry into solid parts. To successfully apply this slurry-forming process, it is necessary to fully understand the flow behavior of semi-solid slurries. This present work applied the rapid quenching method and the modified gravity fluidity casting to investigate the flow behavior, which involves characterizations of the initial solid fraction, fluidity, and microstructure of semi-solid slurries. Three commercial aluminum alloys were used in this study: 383 (Al-Si11Cu), 356 (Al-Si7MgFe), and 7075 (Al-Zn6MgCu) alloys. The results show that the initial solid fractions can be controlled by varying the rheocasting time. The rapid quenching mold can be used to determine the initial solid fractions. In this method, it is important to apply the correcting procedure to account for growth during quenching and to include all the solid phases. Results from the fluidity study of semi-solid slurries show that the fluidity decreases as the initial solid fraction increases. The decrease is relatively rapid near the low end of the initial solid fraction curves, but is quite slow near the high end of the curves. All the three alloys follow this trend. The results also demonstrate that the slurries that contain high solid fractions of up to 30 pct can still flow well. The microstructure characterization results show that the solid particles in the slurries flow uniformly in the channel. A uniform and fine microstructure with limited phase segregation is observed in the slurry cast samples. 相似文献
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G. I. Eskin 《Metallurgist》1998,42(4):117-121
Conclusions Ultrasonic (cavitational) treatment of the melt during continuous casting makes it possible to form a limitingly fine nondendritic
structure, which opens up new possibilities for the process of semi-solid deformation. The deformation process is made easier
and the treatment eliminates the need for the additional operation of converting the fine-grained dendritic structure of the
ingot into a coarse nondendritic structure by heating the metal in the semi-solid state.
The process can be used for the die-forging of complex parts made of high-strength structural aluminum alloys of the system
Al-Zn-Mg-Cu-Zr.
Russian Academy of Natural Sciences. Translated from Metallurg, No. 4, pp. 18–20, April, 1998. 相似文献
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半固态浆料液相的凝固行为决定了其二次凝固组织,这将直接影响半固态成形件的性能.Mg-Al系镁合金随着成分、凝固行为的不同,其二次凝固组织有较大的不同.该文描述了Mg-Al系合金半固态浆料液相凝固过程以及二次凝固组织特征,并针对其特征对其形成原因展开了分析. 相似文献