一种镍基单晶高温合金的再结晶

 研究了喷丸压力和喷丸时间对一种镍基单晶高温合金再结晶的影响。运用再结晶动力学，分析并探讨了喷丸处理后镍基单晶高温合金的再结晶动力学特征。结果表明:在固溶处理条件下，该镍基单晶高温合金很容易发生再结晶。喷丸处理压力越大，再结晶趋势越强。     

Recrystallization of a Single Crystal Nickel-Base Superalloy

 A series of experiments of investigating the recrystallization of single crystal DD3 superalloy were carried out. The threshold temperature for recrystallization and the effect of annealing temperature on recrystallization were studied. The results show that the threshold temperature for recrystallization of the shot peened DD3 samples is between 1 000 ℃ and 1 050 ℃ under the condition of annealing for 2 h, and the recrystallization depth increases with the rise of the annealing temperature. Below 1 150 ℃, the recrystallization depth increases slowly with the temperature climbing, while above 1 150 ℃, the recrystallization depth increases quickly with the rise of the temperature. The solution of the γ′ phase is a critical factor of the recrystallization behavior of DD3 superalloy. In addition, the kinetics and microstructural evolution of recrystallization at 1 200 ℃ were also studied. It is found that the recrystallization progresses rapidly at 1 200 ℃ through the growth of fully developed recrystallized grains, and the recrystallization process on the shot peened surface is similar to that of wrought materials, including nucleation of recrystallization, growth of new grains into the matrix, and growth of new grains by swallowing up each other.     

Effect of annealing on structure and properties of a dispersion strengthened superalloy,IN-853

Dispersion strengthened nickel-base superalloy bar has been produced by hot extrusion of mechanically alloyed powders. The fabrication methods produce an ultra-fine grained material which resists grain growth up to a critical temperature around 1506K (2250°F). Above this temperature, a discontinuous grain growth process leads to the formation of coarse elongated macrograins. The material becomes completely coarse grained in short times. Annealing below this temperature produces only slight grain coarsening, and relieves stored strain energy. Changes in properties are related to the grain growth and strain annealing processes.     

钢铁材料表面自身纳米晶化及其应用前景

实现钢铁材料表面自身纳米晶化的主要方法有超声喷丸、高能喷丸和机械研磨处理等。大塑性变形诱发晶粒碎化和应变诱导相变是钢铁表面自身形成纳米晶的主要机制。表面自身纳米晶化能够显著提高钢铁材料的表面强度、硬度、耐磨和耐疲劳性能，在化学热处理和电化学防护方面展示了广阔的应用前景。     

Nonuniform recrystallization in a mechanically alloyed nickel-base superalloy

The recrystallization behavior of mechanically alloyed and extruded MA6000 oxide dispersion strengthened (ODS) nickel-base superalloy has been studied as a function of the position of the sample in the extruded bar. It was found that there are profound differences across the cross section of the bar, the edge regions recrystallizing more easily relative to the core. Furthermore, the recrystallized grains tend to be much more anisotropic at the edges. It appears that these differences are caused by inhomogeneous deformation. The oxide particles are more aligned along the extrusion direction at the regions near the surface, presumably because of the more extensive deformation in those regions. This explains the greater anisotropy in the recrystallized grains and the relative case of recrystallization (since the boundary mobility along the extrusion direction is high for aligned particles). Stored energy measurements confirm that the observed effects cannot be explained by differences in the driving force for recrystallization. Formerly Senior Researcher, Research Development Corporation of Japan     

Recrystallization of Single Crystal Nickel-Based Superalloy

A series of experiments of investigating the recrystallization of single crystal DD3 superalloy were carried out. The threshold temperature for recrystallization and the effect of annealing temperature on recrystaUization were studied. The results show that the threshold temperature for recrystallization of the shot-peened DD3 samples is be-tween 1 000 ℃ and 1 050℃ under the condition of annealing for 2 h, and the recrystallization depth increases with the rise of the annealing temperature. Below 1 150 ℃, the recrystallization depth increases slowly with the tempera-ture climbing, while above 1 150 ℃, the recrystallization depth increases quickly with the rise of the temperature. The solution of the γ' phase is a critical factor of the recrystallization behavior of DD3 superalloy. In addition, the ki-netics and microstructural evolution of recrystallization at 1 200 ℃ were also studied. It is found that the recrystalli-zation progresses rapidly at 1 200℃ through the growth of fully developed recrystallized grains, and the recrystalli-zation process on the shot-peened surface is similar to that of wrought materials, including nucleation of reerystalliza-tion, growth of new grains into the matrix, and growth of new grains by swallowing up each other.     

特殊用途球形镍基高温合金粉末生产工艺研究

球形镍基高温合金粉末被用于某型号航空发动机高压涡轮叶片内腔清洁度X射线检查及榫头喷丸强化。本文对采用等离子旋转电极工艺 (PREP)生产该种类型粉末进行了研究 ,探讨了棒料转速、等离子电流强度等对粉末收得率的影响 ,获得了最佳的生产工艺参数。此外 ,还对所生产的球形镍基高温合金粉末的性能进行了检测     

Finite-Element Analysis of the Influence of Edge Geometry on Shot Peening Process

Shot peening involves bombarding the surface of a metal part with small spherical media called shot. It creates a uniform layer of compressive residual stress at surfaces and considerably increases the part life. This study is devoted to an evaluation of the edge (corner) effects in the shot peening process. Geometry variations in metal parts such as edges or corners cause variance in the residual stress profile induced by shot peening. This paper presents the finite-element modeling and scheme that we use to simulate the shot peening process by both single impact and multiple impacts for part geometries with different edge radii. The results achieved show that, after the same shot peening process, a part with a relatively larger edge radius results in a satisfactory residual stress profile which could equal or exceed that expected for a part with a smaller edge radius. The results may enable the automated edge preprocess step for shot peening with an easily machined large radius to reduce cost and improve productivity.     

Effects of stress‐ and/or warm peening of AISI 4140 on fatigue life

Using a new system shot peening and/or stress peening in an air blast machine at elevated temperatures is feasible. The effects of conventional shot peening, stress peening, warm peening and stress peening at elevated temperatures on the characteristics of regions close to the surface, on the stability of residual stresses and on the fatigue strength of a quenched and tempered AISI 4140 steel (German grade 42 CrMo 4) are presented. The alternating bending strength is increased by stress peening, warm peening and especially the combination of both compared to conventional shot peening. These effects are due to the residual stresses induced and the stability of the dislocation structure, which is highly affected by strain ageing effects.     

Recrystallization kinetics of an austenitic high-manganese steel subjected to severe plastic deformation

The evolution of the microstructure and the properties of an austenitic high-manganese steel subjected to severe deformation by cold rolling and subsequent recrystallization annealing is investigated. Cold rolling is accompanied by mechanical structural twinning and shear banding. The microhardness and microstructural analysis of annealed samples are used to study the recrystallization kinetics of the high-manganese steel. It is shown that large plastic deformation and subsequent annealing result in rapid development of recrystallization processes and the formation of an ultrafine-grained structure. A completely recrystallized structure with an average grain size of 0.64 μm forms after 30-min annealing at a temperature of 550°C. No significant structural changes are observed when the annealing time increases to 18 h, which indicates stability of the recrystallized microstructure. The steel cold rolled to 90% and annealed at 550°C for 30 min demonstrates very high strength properties: the yield strength and the tensile strength achieve 650 and 850MPa, respectively. The dependence of the strength properties of the steel on the grain size formed after rolling and recrystallization annealing is described by the Hall–Petch relation.