等离子喷涂Al2O3-TiO2涂层过程中的物相转变研究

综述了等离子喷涂Al2O3-TiO2涂层过程中的不同粒度Al2O3粉末及TiO2物相转变,通过不同喂料及涂层的X射线衍射图,分析Al2O3和TiO2不同相态在喷涂过程中的转化机制。研究结果表明,涂层的Al2O3主要以α-Al2O3和γ-Al2O3相组成,TiO2则主要以金红石晶型存在。对等离子喷涂陶瓷涂层过程中的物相转变研究提出展望。     

大气等离子喷涂制备Al_2O_3阻氚渗透涂层研究

在金属结构件上制备陶瓷阻氚渗透涂层是先进核反应堆的关键技术之一。本文采用大气等离子喷涂的方法在316L不锈钢上制备了Al2O3/NiCrAlY涂层,通过XRD、FESEM研究了Al2O3喷涂粉末和涂层特性,并对涂层的结合强度、阻氢渗透性能进行研究。实验结果表明:以α-Al2O3为主相的造粒粉末喷涂后,涂层沉积过程中产生部分γ-Al2O3;涂层体系各层界面结合良好,Al2O3层和NiCrAlY层之间的平均结合强度达到34.7MPa;600℃时Al2O3涂层的阻氢渗透因子为5065,氢渗透率降低3个数量级,Al2O3涂层具有良好的阻氢氚渗透效果。     

微米尺度与纳米尺度陶瓷颗粒等离子喷涂(APS)、超音速火焰喷涂(HVOF)、冷喷涂制备MCrAlY-Al_2O_3复合涂层的微结构与性能对比

陶瓷颗粒增强型金属基复合涂层在诸多工业领域都有需求,其中包括炼钢工业。本文中,MCr Al Y-Al2O3复合粉末通过球磨法制备,并且通过等离子喷涂、超音速火焰喷涂和冷喷涂分别制备了MCr Al Y-Al2O3复合涂层。实验结果显示,可以选用不优先使基体与Al2O3结合的复合粉末控制涂层中的Al2O3含量。涂层粉末的微结构在冷喷涂涂层和超音速火焰喷涂涂层中得到了良好的保留,这是因为喷涂粒子未熔化或部分熔化。然而,对于等离子喷涂的涂层,大多数Al2O3颗粒被隔离在层状界面,在条状界面上形成连续的氧化皮。经退火处理后,由元素扩散引起的条状界面的强化使得超音速火焰喷涂和大气等离子喷涂的涂层硬度增大。此外,冷喷涂涂层由于退火后加工硬化效果的消除,硬度增加不像超音速火焰喷涂和等离子喷涂涂层那样明显。     

镁合金防腐涂层微观形貌及残余应力研究

采用等离子喷涂在镁合金表面制备Al2O3基防腐陶瓷涂层,并对涂层激光重熔和热处理,研究涂层的形貌和表面残余应力。研究表明:激光重熔涂层粗糙度降低、表面致密度大大提高。激光重熔降低Al2O3涂层残余应力幅度44.76%,热处理降低11.12%,激光重熔效果较热处理更为良好。Al2O3、Al2O3-13%Ti O2和Al2O3-40%Ti O2三种等离子喷涂制备态涂层残余应力分别为363.57MPa、304MPa、-202.38MPa,Al2O3-40%Ti O2具有最好的残余应力属性,有利于涂层服役寿命的提高。     

钢基Fe/Al2O3复合材料的界面特征

用喷涂法和溶胶-凝胶法相结合的工艺制备钢基Fe／Al2O3，梯度复合材料，并对其性能进行分析。采用电子万能材料试验机进行结合测试，利用金相显微镜分析复合材料断面组织，用X射线衍射仪分析陶瓷涂层成分。结果表明，Fe／Al2O3，梯度涂层与钢基体界面结合强度较高，平均达到17.62MPa；涂层与基体以及涂层与涂层之间相互融合，并未出现明显的界面联接层，实现了涂层与钢基体在同一区域共存，有助于提高涂层与基体的结合强度；Fe／Al2O3，梯度涂层主要由α-Al2O3、AlFeO3、AlFe3和Al86Fe14等物相组成，对材料的结构和性能都非常有利。     

等离子喷涂纳米Al_2O_3-13%TiO_2涂层的研究现状和展望

本文综述了国内外制备纳米Al2O3-13%TiO2团聚粉末和等离子喷涂纳米Al2O3-13%TiO2涂层的组织结构及其性能的研究现状。分析了影响纳米Al2O3-13%TiO2团聚粉末性能的因素;讨论了纳米Al2O3-13%TiO2涂层双重结构的形成机理,及其组织形貌和性能;指出制备纳米Al2O3-13%TiO2涂层存在的问题并展望了未来的应用前景。     

Ti基表面激光重熔Al涂层及高温氧化行为研究

为了提高纯Ti的高温抗氧化性能,采用电弧喷涂方法在Ti基表面制备Al涂层。采用激光重熔扫描Al涂层,使Ti层与Al层发生冶金反应,对其进行800℃,40h连续氧化,根据Ti与Al反应生成的金属间化合物,研究其高温抗氧化行为。结果表明:经过表面改性处理后的Al涂层可以显著地提高纯Ti的高温抗氧化性能;在激光重熔过程中,Al元素发生熔化扩散与Ti结合形成以Ti Al3为主的扩散层;在高温氧化过程中,涂层表面形成连续且致密的α-Al2O3,同时扩散层中的富Al相为Ti基表面提供充足的Al元素,进而对Ti基体提供有效的高温抗氧化保护作用。     

不锈钢基体上制备Al2O3涂层的研究

在核反应堆液态Li-Pb包层中,涂层的研究和发展是重要的内容.由于Al2O3涂层高电阻率的特性及与液态Li-Pb有良好的兼容性,所以成为陶瓷涂层中的最佳候选材料之一.采用射频磁控溅射法,在奥氏体不锈钢基体上制备了Al2O3涂层,并且研究了分别于800和1000℃进行热处理时温度对涂层的相组成、表面形貌、界面组织及绝缘电阻率的影响.结果表明,Al2O3涂层组织致密、均匀.经1000℃热处理后主要组成相为具有高温热稳定性能的α-Al2O3和少量的γ-Al2O3.不锈钢基体与Al2O3涂层层间界面结合良好可能是由于经退火处理后出现新生FeAl相,提高了涂层与基体的结合强度;涂层电阻率在1×1012～1×1014Ω·cm,绝缘性能良好.     

高能等离子喷涂纳米Al203-13％TiO2涂层的组织与耐蚀性能

本文采用高能等离子喷涂方法制备了纳米Al2O3-13％TiO2涂层.通过X射线衍射法(XRD)分析了涂层物相成分,利用电子显微镜观察涂层截面组织形貌,并检测涂层盐雾腐蚀性能与人造海水耐蚀性能.结果表明:该涂层显微组织结构不同于普通等离子喷涂的Al2O3-13％TiO2涂层;涂层在人造海水环境下平均腐蚀率为0.025g/...     

TiAl合金表面阴极微弧制备的Al_2O_3膜结构与性能

以Al(NO3)3乙醇溶液为电解液,采用阴极微弧放电沉积方法,在TiAl合金表面制备连续的Al2O3薄膜,并对膜的结构与性能进行研究.利朋扫描电镜(SEM)观察到样品表面分布着熔融状颗粒,颗粒的平均直径约20μm,颗粒中间有小孔存在.X射线衍射(XRD)分析表明氧化膜的相成分主要为α-Al2O3和γ-Al2O3相,还有少量的ε-Al2O3相;氧化膜中α-Al2O3和γ-Al2O3的相对含量随着制备电压改变而变化.显微划痕实验测得膜与TiAl基体之间结合力大于20 N,表明制得的氧化膜与基体有良好的结合力.900℃的高温氧化实验表明氧化膜能够有效地提高基体的抗氧化性能.     

Al2O3-Y2O3 Nano- and Micro-Composite Coatings on Fe-9Cr-Mo Alloy

Al2O3-Y2O3 nano- and micro-composite coatings were deposited on Fe-9Cr-Mo substrates by using sol-gel composite coating technology. The processing includes dipping samples in a sol-gel solution dispersed with fine ceramic powders, which are prepared by high-energy ball milling. High-resolution microscopy （FE-SEM） analyses show that the coating is composed of composite particle clusters with an average diameter of 1μm, and the coating is relatively dense without cracking during drying and sintering stages. XRD analyses show that the oxide coating is mainly composed of α-Al2O3 and γ-Al2O3. The oxidation tests performed at 600℃ in air show that the coatings are provided with much improved resistance against high temperature oxidation and scale spallation. It is indicated that nano-structured composite particles and reactive elements are integrated into the coatings, which plays an important role in preventing agglomeration of nano-particles and initiation of cracks.     

Catalytic Reduction of SO2 on CeO2-La2O3 Rare Earth Mixed Compounds

Adding rare earth oxide CeO2 with variable valences to La2O3 formed a mixture of rare earth oxides. By means of dipping CeO2, La2O3 and their mixture, whose carriers were all γ-Al2O3, were used as the catalyst for the reduction of SO2 by CO. The activation process of this catalyst and the impact of temperature and reactant concentration on the activation process were investigated. Using X-ray diffraction, the structure characteristics of catalyst before and after reaction were analyzed to reveal the change of phase structure. The result shows that the rare earth oxide mixtures composing of CeO2 and La2O3, as the catalyst for the reduction of SO2 by CO, diminish activation temperature 50～100℃ less and have higher activity than a single oxide CeO2 or La2O3. The reason possibl is that La2O3 goes into in the lattice of CeO2 to form solid phase complex CeO2-La2O3 and increases the capability of CeO2-La2O3/γ-Al2O3 catalyst to store oxygen, which supplies the redox of CeO2 reaction with a better condition. At the same time, elemental sulfur formed in the redox reaction impels La203 to be transformed to activation phase La2O2S in a lower temperature, which can be explained with the synergism between redox reaction and COS intermediate mechanism reaction.     

Recycling of High Ferrous Bauxite Reducing Slag for Synthesis of CaAl2 Si2 O8-Al2 O3-CaAl12 O19 Composite

CaAl_2 Si_2 O_8-Al_2O_3-CaAl_(12) O_(19)( CAS_2-Al_2O_3-CA_6) composite was synthesized through reaction sintering alumina and bauxite reducing slag.The CAS_2-Al_2O_3-CA_6 composite was mainly composed of α-Al_2O_3,CAS_2,and CA_6.Gehlenite( Ca_2Al_2 SiO_7,C_2AS) phase was effectively transformed to CAS_2 and CA_6through high-temperature reaction sintering under weak oxidizing atmosphere at 1400 ℃ for 4h.SEM( scanning electron microscopy) and EDS( energy dispersive spectroscopy) analysis indicated that black and needle-shaped Al_2O_3,rhombic or irregular polygonal-shaped Fe Al_2O_4,and glassy phase Ca_2Al_2 SiO_7disappeared after the reaction sintering.The light gray and flaky hexagon crystals of Ca Al_(12)O_(19)(10μm) and the grainy particles of Al_2O_3( 2-7μm) were observed in the CAS_2-Al_2O_3-CA_6 composite.The gray crystals of CAS_2 act as the binding phase and are distributed around CA_6 and Al_2O_3.CAS_2-Al_2O_3-CA_6 composite exhibits high refractoriness and service temperature,which are 1650 ℃ and 1450 ℃,respectively.Reaction sintering of alumina and bauxite reducing slag is a feasible method for the synthesis of CAS_2-Al_2O_3-CA_6 composite.     

等离子喷涂制备铁基复合陶瓷涂层的研究

以铝粉和氧化铁粉作原料,采用等离子反应合成技术制备出了金属颗粒增韧的FeAl2O4-Al2O3-Fe复合陶瓷涂层。研究分析了复合涂层的组织及其性能。结果表明：等离子反应合成得到了以层状基体相FeAl2O4与硬质相Al2O3为骨架,球状Fe相弥散分布于基体相上的复合涂层。复合涂层的断裂韧性和结合强度明显优于普通Al2O3涂层,特别是复合涂层的具有较高的耐磨性能。     

TiO2和Al2O3加入量对MgO-Al2O3-TiO2材料烧结性能的影响

以α-Al2O3、TiO2和轻烧MgO为原料,在轻烧MgO含量固定不变的情况下．研究了在1400～1600℃下α-Al2O3和TiO2的加入量对MgO-Al2O3-TiO2材料烧结性能的影响。结果表明：当烧结温度低于1500℃时,随着TiO2含量的增加,Al2O3含量的减少,试样的显气孔率降低,体积密度增加;当烧结温度升高到1600℃时,TiO2的加入使试样的烧结性能稍微变差;且在1600℃保温3h烧后的试样中,随着TiO2含量的增加,Al2O3含量的减少,试样的晶粒尺寸增大,但当Al2O3含量为0时,试样的晶粒尺寸又有所减小。     

高纯超细低钠α-Al2O3的试制与研究

通过脱硅、除铁、去碱、研磨、分散、分级、分选、煅烧等一系列的机械与化学方法 ,成功地制取了高纯 (Al2 O3 >99 95 % )、超细、低钠 (Na2 O <0 0 1% )α Al2 O3 ,。这种Al2 O3 的粒径全部 <1μm ,平均粒径为 0 32 μm ,比表面积SA=2 86m2 / g ,有效密度大于 3 96g/cm3 。     

Investigation of Pt-Dy co-doping effects on isothermal oxidation behavior of （Co,Ni）-based alloy

A Co32Ni21Cr8Al0.6Y (wt.%) alloy with and without doping 3 wt.% platinum, or co-doping 3 wt.% platinum and 0.1 wt.% dysprosium was produced by arc melting. The hardness of both base alloy and composition-modified alloy was measured by using a Vickers hardness tester. Isothermal oxidation tests at 1000 ℃ in static air atmosphere were conducted to assess the isothermal oxidation behavior of the alloys. The microstructure and composition of the tested alloys before and after oxidation were investigated by means of X-ray diffraction (XRD), field emission-scanning electron microscopy (FE-SEM) equipped with energy dispersive spectroscopy (EDS) and back scatter detector. Results showed that platinum had significant influence on microstructure of the tested alloy by the formation of β-(Ni,Pt)Al phase. Addition of 3 wt.% platinum could slightly increase the hardness of the tested alloy. Platinum accelerated phase transformation of alumina from metastable θ-Al 2 O 3 to stable α-Al 2 O 3 and suppressed the consumption of β-phase. Co-doping both 3 wt.% platinum and 0.1 wt.% dysprosium induced the fastest transformation of θto αalumina and the formation of a fine-grained oxide scales. The most effective reduction of oxidation rate was achieved by the Pt-Dy co-doping effects.     

Microstructure of Nano-Y_2O_3/Cobalt Based Alloy Composite Coating by Laser Cladding

Nanomaterialshavestrangeacoustic ,optic ,electric ,magneticandthermodynamiccharacteristicsbecauseoftheirquantumsizeandsurfaceeffect ,etc .Thepropertiesofmechanicalandenvironmentalser viceofmaterialscanbeobviouslyimprovedbynanosurfaceengineering[1] .Atpresent ,nanomaterialshavemanyapplications ,suchasmechanicalalloyingandbulkmaterialsofoxidedispersionstrengthened(ODS )superalloypreparedbypowdermetallur gy[2 ,3] .Inthefieldofsurfaceengineering ,therehavebeensomeprimitiveresearchreportsonsprayin…