Treatment of high loaded swine slurry in an aerobic granular reactor

Aerobic granular sludge grown in a sequential batch reactor was proposed as an alternative to anaerobic processes for organic matter and nitrogen removal from swine slurry. Aerobic granulation was achieved with this wastewater after few days from start-up. On day 140 of operation, the granular properties were: 5 mm of average diameter, SVI of 32 mL (g VSS)(-1) and density around 55 g VSS (L(granule))(-1). Organic matter removal efficiencies up to 87% and nitrogen removal efficiencies up to 70% were achieved during the treatment of organic and nitrogen loading rates (OLR and NLR) of 4.4 kg COD m(-3) d(-1) and of 0.83 kg N m(-3) d(-1), respectively. However, nitrogen removal processes were negatively affected when applied OLR was 7.0 kg COD m(-3) d(-1) and NLR was 1.26 kg N m(-3) d(-1). The operational cycle of the reactor was modified by reducing the volumetric exchange ratio from 50 to 6% in order to be able to treat the raw slurry without dilution.     

Characteristics of denitrifying granular sludge grown on nitrite medium in an upflow sludge blanket (USB) reactor

While inoculating pre-acclimatized floccular sludge, nitrite-denitrifying granular sludge was obtained after approximately 40 days of cultivation in a 10 L upflow sludge blanket (USB) reactor. The nitrite removal efficiency was approximately 95% when the nitrite concentration was 50 mg L(-1)at an influent flow rate of 20 L h(-1). The nitrite granular sludge had several notable features including good settleability (110 m h(-1)), high ash content (79%), and high density (1.248 g cm(-3)). The mixed liquor suspended solids (MLSS) of the sludge bed remained at 130.04 g L(-1), at a hydraulic upflow velocity of 2 m h(-1). These interesting characteristics were attributed to a high effluent pH (9.7) caused by the release of alkalinity during the nitrite denitrification process. The surfaces of the granules were dominated by cocci bacteria with a diameter of approximately 3 μm, which could be classi?ed as Nitrosomonas-like species based on our analysis of 16 S rDNA sequences.     

Integration of sulphate reduction, autotrophic denitrification and nitrification to achieve low-cost excess sludge minimisation for Hong Kong sewage.

An integrated anaerobic-aerobic treatment system of sulphate-laden wastewater was proposed here to achieve low sludge production, low energy consumption and effective sulphide control. Before integrating the whole system, the feasibility of autotrophic denitrification utilising dissolved sulphide produced during anaerobic treatment of sulphate rich wastewater was studied here. An upflow anaerobic sludge blanket reactor was operated to treat sulphate-rich synthetic wastewater (TOC=100 mg/L and sulphate=500 mg/L) and its effluent with dissolved sulphide and external nitrate solution were fed into an anoxic biofilter. The anaerobic reactor was able to remove 77-85% of TOC at HRT of 3 h and produce 70-90 mg S/L sulphide in dissolved form for the subsequent denitrification. The performance of anoxic reactor was stable, and the anoxic reactor could remove 30 mg N/L nitrate at HRT of 2 h through autotrophic denitrification. Furthermore, sulphur balance for the anoxic filter showed that more than 90% of the removed sulphide was actually oxidised into sulphate, thereby there was no accumulation of sulphur particles in the filter bed. The net sludge productions were approximately 0.15 to 0.18 g VSS/g COD in the anaerobic reactor and 0.22 to 0.31 g VSS/g NO3- -N in the anoxic reactor. The findings in this study will be helpful in developing the integrated treatment system to achieve low-cost excess sludge minimisation.     

Characteristics of granular sludge in a single upflow sludge blanket reactor treating high levels of nitrate and simple organic compounds.

Simultaneous denitrification and methanogenesis were accomplished in a single upflow sludge blanket (USB) reactor. More than 99% and 95% of nitrate and chemical oxygen demand (COD) removal rates were obtained at a loading of 600 mg NO3-N/L x d and 3,300 mg COD/L x d, respectively. The specific denitrification rate (SDR) increased as COD/NO3-N ratios decreased. Maximum SDR with acetate could reach 1.05 g NO3-N/gVSS x d. Significant sludge flotation was observed at the top of the reactor due to the change of microbial composition and the formation of hollow granules. Granules became fluffy and buoyant due to the growth of denitrifiers. Microscopic examination showed that granules exhibited layered structure and they were mainly composed of Methanosarcina sp., Pseudomonas sp., and rod-shaped bacteria.     

Aerobic granular sludge: a promising technology for decentralised wastewater treatment.

In order to evaluate the characteristics of aerobic granular sludge, a sequencing batch reactor, feeding with synthetic wastewater at the organic loading rate of 8 kg COD/m3 d, was employed on the laboratory scale. Granules occurred in the reactor within 1 week after the inoculation from conventional flocculent sludge. Aerobic granular sludge was characterised by the outstanding settling properties and considerable contaminates removal efficiencies. The SVI30 values were in the range of 20 to 40 ml g(-1). However, the sludge volume index of short settling time (e.g. SVI10--10 min) is suggested to describe the fast settling properties of aerobic granular sludge. The potential application in the decentralised system is evaluated from the point view of footprint and high bioactivity. The occurrence of sloughing, resulting from the outgrowth of filamentous organisms, would be responsible for the instability of aerobic granules. The starvation phase should therefore be carefully controlled for the maintenance and stability of aerobic granular sludge system.     

Boosting nitrification by membrane-attached biofilm.

Nitrification is a key step for reliable biological nitrogen removal. In order to enhance nitrification in the activated sludge (AS) process, membrane-attached biofilm (MAB) was incorporated in a conventional activated sludge tank. Simultaneous organic carbon removal and nitrification of the MAB incorporated activated sludge (AS + MAB) process was investigated with continuous wastewater treatment. The effluent TOC concentration of AS and the AS + MAB processes were about 6.3 mg/L and 7.9 mg/L, respectively. The TOC removal efficiency of both AS and AS + MAB were above 95% during the wastewater treatment, indicating excellent organic carbon removal performance in both processes. Little nitrification occurred in the AS process. On the contrary, successful nitrification was obtained with the AS + MAB process with nitrification efficiency of about 90%. The volumetric and surface nitrification rates were about 0.14 g/Ld and 6.5 g/m2d, respectively. The results clearly demonstrated that nitrification in the conventional AS process was boosted by MAB. Furthermore, the microfaunal population in the AS + MAB process was different from that in the AS process. The high concentration of rotifers in the AS + MAB process was expected to decrease the generation of excess sludge in the process.     

Equalization characteristics of an upflow sludge blanket-aerated biofilter (USB-AF) system.

Equalization characteristics of the upflow sludge blanket-aerated bio-filter (USB-AF) were investigated with the fluctuated raw domestic sewage. Recycle of nitrified effluent from AF to USB triggered the equalization characteristics of the sludge blanket on both soluble and particulate organic matter. Increment of EPS in sludge blanket by nitrate recycle was detected and removal of turbidity and particulates increased at higher recycle ratios by bio-flocculation. Increased TCOD removal in the USB was due to both denitrification of recycled nitrate and entrapment of the particulate organic matter in sludge blanket. Capture of both soluble and particulate organic matter increased sludge blanket layer in the USB, which improved the reactor performances and reduced the organic load on the subsequent AF. Overall TCOD and SS removal efficiencies were about 98% and 96%, respectively in the USB-AF system. Turbidity in the USB effluent was about 44, 20 and 5.5 NTU, at recycle ratios of 0, 100 and 200%, respectively. Particle counts in the range 2-4 microm in the USB effluent were higher than those in influent without nitrate recycle, while particle counts in the range of 0.5-15 microm in the USB effluent decreased 70% at recycle ratio of 200%. The major constituent of EPS extracted from anaerobic sludge was protein and total EPS increased from 109.1 to 165.7 mg/g-VSS with nitrate recycle of 100%. Removal efficiency and concentration of T-N in the UBS-AF effluent was over 70% and below 16 mg/L, respectively.     

Aerobic granular sludge in an SBR-system treating wastewater rich in particulate matter.

Aerobic granular sludge was successfully cultivated in a lab-scale SBR-system treating malting wastewater with a high content of particulate organic matter (0.9 gTSS/L). At an organic loading rate (CODtotal) of 3.4 kg/(m3 x d) an average removal efficiency of 50% in CODtotal and 80% in CODdissolved was achieved. Fractionation of the COD by means of particle size showed that particles with a diameter less than 25-50 microm could be removed at 80% efficiency, whereas particles bigger than 50 microm were only removed at 40% efficiency. Tracer experiments revealed a dense sessile protozoa population covering the granules. The protozoa appeared to be responsible for primary particle uptake from the wastewater.     

好氧颗粒污泥反应器快速启动及除碳脱氮试验

为快速启动好氧颗粒污泥反应器,在SBR反应器中同时接种硝化污泥和厌氧颗粒污泥,控制反应条件,温度23~25℃,pH值7.5~8.5,DO质量浓度1.5 mg/L左右,15 d即完成反应器快速启动。形成的好氧颗粒污泥粒径1.5~2.5 mm,SVI值54 mL/g。颗粒污泥结构紧密,沉降性能良好。反应器连续运行40多天,改变进水COD及NH4+-N浓度,COD和NH4+-N去除率均能稳定在80%以上,反应器内发生了同步硝化反硝化过程。     

Removal of inhibitory phenolic compounds by biological activated carbon coupled membrane bioreactor.

Phenolic compounds cause problems for conventional treatments due to their toxic and inhibitory properties. This work investigated the treatability of phenolic compounds by using two membrane-bioreactor systems, namely: activated sludge coupled with MBR (AS-MBR) and biological granular activated carbon coupled with MBR (BAC-MBR). Initially, the system was fed with phenol (500 mg/L) followed by adding 2,4-dichlorophenol (2,4-DCP). Phenol, 2,4-DCP, TOC and COD removal were higher than 98.99% when the organic load ranged between 1.80 and 5.76 kg/m3.d COD. In addition to MBR system development, removal mechanisms were also investigated. Relatively low values of phenol adsorption of GAC and biomass, and high maximum substrate removal rates obtained from a biokinetic experiment, proved that the removals were mainly due to biodegradation. Analysis of sludge indicated a significant difference in the sludge characteristics of the two reactors. The high EPS content in BAC-MBR led to higher viscosity and poor sludge settling properties. The relationship between sludge properties and EPS components revealed that settleability had no direct correlation with EPS, though it was better correlated to protein/carbohydrate ratios.     

Influence of effluent-recirculation condition on the process performance of expanded granular sludge bed reactor for treating low strength wastewater.

A 2.0 L volume of EGSB reactor was operated at 20 degrees C for more than 500 days with 0.3-0.4 g COD/L of sucrose base wastewater to investigate the influence of effluent-recirculation on the process performance. At the start up period, the reactor was operated in EGSB mode with 5 m/h upflow velocity by continuous effluent recirculation. The COD loading was set to 7.2-9.6 kg COD/m(3) day with HRT of 1 hour. However, in this mode, EGSB reactor exhibited insufficient COD removal efficiency, i.e., 50-60%. Therefore, UASB mode (without recirculation, 0.7 m/h upflow velocity) was used for 30 minutes in every 40 minutes cycle to increase the COD concentration in the sludge bed. As a result, an excellent process performance was shown. The COD removal efficiency increased from 65% to 91% and the reactor could maintain a good physical property of retained sludge (sludge concentration: 33.4 g VSS/L and SVI: 25 mL/g VSS). Furthermore, retained sludge possessed sufficient level of methanogenic activity at 20 degrees C.     

Granular biomass capable of partial nitritation and anammox

A novel and efficient way of removing nitrogen from wastewater poor in biodegradable organic carbon, is the combination of partial nitritation and anoxic ammonium oxidation (anammox), as in the one-stage oxygen-limited autotrophic nitrification/denitrification (OLAND) process. Since anoxic ammonium-oxidizing bacteria grow very slowly, maximum biomass retention in the reactor is required. In this study, a lab-scale sequencing batch reactor (SBR) was used to develop granular, rapidly settling biomass. With SBR cycles of one hour and a minimum biomass settling velocity of 0.7 m/h, OLAND granules were formed in 1.5 months and the nitrogen removal rate increased from 50 to 450 mg N L(-1) d(-1) in 2 months. The granules had a mean diameter of 1.8 mm and their aerobic and anoxic ammonium-oxidizing activities were well equilibrated to perform the OLAND reaction. Fluorescent in-situ hybridization (FISH) demonstrated the presence of both beta-proteobacterial aerobic ammonium oxidizers and planctomycetes (among which anoxic ammonium oxidizers) in the granules. The presented results show the applicability of rapidly settling granular biomass for one-stage partial nitritation and anammox.     

Sludge deterioration in a full scale UASB reactor after a pH drop working under low loading conditions.

A full scale UASB reactor treating the effluent of a malting plant was operated during nearly two years. During 37 weeks of operation the reactor worked with a COD removal efficiency of 80% and a biogas production of nearly 300 m(3)/d with a methane content of 77%. After the start up and during these months of operation the volumetric organic load was 4 kgCOD/m(3).d and the specific organic load was between 0.2-0.4 kgCOD/kgVSS.d. The sludge SMA in this period was around 0.25 kgCOD/kg VSS.d. On week 37 as a result of a problem at the industrial process the pH in the reactor dropped to a value of 4.8. After pH recovering, the reactor worked with fluctuating COD values in the exit and showed a downward trend in the COD removal efficiency. On week 81 the presence of filaments in the granules was detected. High proportion of Chloroflexi filaments were detected by FISH in the sludge. Changes in the microbial population caused by the low pH probably destabilize the reactor performance. The presence of filamentous granules in the sludge and its further growing could be encouraged by the pH drop and the low specific organic load applied to the reactor. The low specific organic load was a consequence of the high VSS content in the UASB reactor, due to the lack of purges. The length of the filaments attached to the granules grew throughout time. In order to eliminate the sludge with poor settlement properties a recycle was applied to the reactor. As a consequence, low amount of granular sludge stayed in the reactor. At the end, COD concentration in the influent reached higher values than in normal operation; at the same time a complete sludge wash out occurred. On the other hand, using the same sludge (after the recycle implementation) in a bench scale reactor the good properties of the sludge were completely recovered.     

The effect of temperature and sludge age on COD removal and nitrification in a moving bed sequencing batch biofilm reactor.

This study investigates the effect of temperature and the sludge age on the performance of a moving bed sequencing batch biofilm reactor (MBSBBR) for COD removal and nitrification. The experiments are conducted in a lab-scale MBSBBR operated at three different temperatures (20, 15 and 10 degrees C) with a synthetic feed simulating domestic sewage characteristics. Evaluation of the results revealed that removal of organic matter at high rates and with efficiencies over 90% was secured at all operation conditions applied. The nitrification rate was significantly influenced by changes in temperature but complete nitrification occurred at each temperature. The nitrification rates observed at 20 and 15 degrees C were very close (0.241 mg NO(x)-N/m2d, 0.252 mg NO(x)-N/m2 d, respectively), but at 10 degrees C, it decreased to 0.178 mg NO(x)-N/m2d. On the other hand, the biomass concentration and sludge age increased while the VSS/TSS ratios that can be accepted as an indicator of active biomass fraction decreased with time. It is considered that, increasing biofilm thickness and diffusion limitation affected the treatment efficiency, especially nitrification rate, negatively.     

Filtration characteristics of immersed coarse pore filters in an activated sludge system for domestic wastewater reclamation.

The filtration characteristics of two different module configurations with coarse pore filter (non-woven fabric) were investigated for sludge floc separation in an activated sludge reactor for domestic wastewater reclamation. A polypropylene non-woven fabric filter (35 g/m2) was used for the two different module configurations, one flat and one tubular type, each with a filtration area of 0.052 m2. The different module types, submerged in the oxic compartment of A/O (anaerobic/oxic) type reactors, were operated simultaneously. The filtration fluxes were gradually increased from 0.5 to 1.2 and 1.73 m/d. The filtration pressures were more stably maintained for the tubular type module than the plate type. The tubular type module installed horizontally with two-side suction showed less filtration pressures than the tubular type module installed vertically with one-side suction. The solid separation was significantly high showing less than 5 mg/L effluent solids. The organic and T-N removal efficiencies were around 95 and 50%, respectively. The 85% removal of T-P was achieved with 20 mg/L injection of PAC (poly-aluminum chloride).     

High strength nitrogen removal from nightsoil and piggery wastes.

Nightsoil and piggery wastes generally present high strength organics and nitrogen. This study evaluated the nitrogen removal characteristics with the existing and modified nightsoil and piggery waste treatment plants. The existing conventional plants showed 20 to 40% nitrogen removal, but the modification with SBR or MLE process could remove effectively both nitrogen and organics with the minimum COD/TN and alkalinity/TN ratios of 6 and 3.6, respectively. Nitrite nitrification and denitrification rates obtainable at higher nitrogen loads were faster than the rates of nitrate nitrification and denitrification resulting in less reactor volume requirement. However, the higher nitrogen loads increased the organic loads resulting in the reactor temperature inhibiting nitrification. Thus, a combined treatment with anaerobic digestion with the adjustment of influent bypass rates was proposed to reduce the reactor temperature and the external carbon requirement. The biological treatment could discharge about 1,100 mg/L soluble COD and 50 mg/L soluble nitrogen, respectively.     

High-rate nitrification using aerobic granular sludge.

The performance of nitrifying granules, which had been produced in an aerobic upflow fluidised bed (AUFB) reactor, was investigated in various types of ammonia-containing wastewaters. When pure oxygen was supplied to the AUFB reactor with a synthetic wastewater containing a high concentration of ammonia (500 g-N/m3), the ammonia removal rate reached 16.7 kg-N/m3/day with a sustained ammonia removal efficiency of more than 80%. The nitrifying granules possessing a high settling ability could be retained with a high density (approximately 10,000 g-MLSS/m3) in a continuous stirring tank reactor (CSTR) even under a short hydraulic retention time (44 min), which enabled a high-rate and stable nitrification for an inorganic wastewater containing low concentrations of ammonia (50 g-N/m3). Moreover, the nitrifying granules exhibited sufficient performance in the nitrification of real industrial wastewater containing high concentrations of ammonia (1000-1400 g-N/m3) and salinity (1.2-2.2%), which was discharged from metal-refinery processes. When the nitrifying granules were used in cooperation with activated sludge to treat domestic wastewater containing organic pollutants as well as ammonia, they fully contributed to nitrification even though a part of activated sludge adhered onto the granule surfaces to form biofilms. These results show the wide applicability of nitrifying granules to various cases in the nitrification step of wastewater treatment plants.     

Co-degradation of phenol and m-cresols by upflow anaerobic sludge blanket reactor.

The study was performed to assess the efficacy of an upflow anaerobic sludge blanket reactor for the degradation of mixtures of phenol and m-cresol. The experiments were performed in an upflow anaerobic sludge blanket reactor. The reactor was seeded with digested sewage sludge and was initially operated at 24 HRT. A phenol concentration of 200 mg/L was fed to the reactor to acclimatize the microorganisms to phenols. Subsequently the dosages of phenols were increased to 400 mg/L, 500 mg/L, and 600 mg/L. Cresols were introduced in the reactor when phenol removal efficiency of 77% was achieved at phenol concentration of 600 mg/L. Different phenol to m-cresol ratios were tried and the performance of the reactor was evaluated for each case. The result demonstrates that it is important to consider phenol/ m-cresol ratio to avoid toxic effects and both can be co-degraded successfully under anaerobic conditions provided proper acclimatization time is given.     

Development and optimisation of VFA driven DEAMOX process for treatment of strong nitrogenous anaerobic effluents.

The recently proposed DEAMOX (DEnitrifying AMmonium OXidation) process combines the anammox reaction with autotrophic denitrifying conditions using sulphide as an electron donor for the production of nitrite from nitrate within an anaerobic biofilm. This paper firstly presents a feasibility study of the DEAMOX process using synthetic (ammonia + nitrate) wastewater where sulphide is replaced by volatile fatty acids (VFA) as a more widespread electron donor for partial denitrification. Under the influent N-NH+4/N-NO3(-) and COD/N-NO3(-) ratios of 1 and 2.3, respectively, the typical efficiencies of ammonia removal were around 40% (no matter whether a VFA mixture or only acetate were used) for nitrogen loading rates (NLR) up to 1236 mg N/l/d. This parameter increased to 80% by increasing the influent COD/N-NO3(-) ratio to 3.48 and decreasing the influent N-NH4 +/N-NO3(-) ratio to 0.29. As a result, the total nitrogen removal increased to 95%. The proposed process was further tested with typical strong nitrogenous effluent such as reject water (total N, 530-566 mg N/l; total COD, 1530-1780 mg/l) after thermophilic sludge anaerobic digestion. For this, the raw wastewater was split and partially ( approximately 50%) fed to a nitrifying reactor (to generate nitrate) and the remaining part ( approximately 50%) was directed to the DEAMOX reactor where this stream was mixed with the nitrified effluent. Stable process performance up to NLR of 1,243 mg N/l/d in the DEAMOX reactor was achieved resulting in 40, 100, and 66% removal of ammonia, NOx(-), and total nitrogen, respectively.     

Biofilm development during the start-up of a sulfate-reducing down-flow fluidized bed reactor at different COD/SO4(2-) ratios and HRT

In sulfate-reducing reactors, it has been reported that the sulfate removal efficiency increases when the COD/SO4(2-) ratio is increased. The start-up of a down-flow fluidized bed reactor constitutes an important step to establish a microbial community in the biofilm able to survive under the operational bioreactor conditions in order to achieve effective removal of both sulfate and organic matter. In this work the influence of COD/SO4(2-) ratio and HRT in the development of a biofilm during reactor start-up (35 days) was studied. The reactor was inoculated with 1.6 g VSS/L of granular sludge, ground low density polyethylene was used as support material; the feed consisted of mineral medium at pH 5.5 containing 1 g COD/L (acetate:lactate, 70:30) and sodium sulfate. Four experiments were conducted at HRT of 1 or 2 days and COD/SO4(2-) ratio of 0.67 or 2.5. The results obtained indicated that a COD/SO4(2-) ratio of 2.5 and HRT 2 days allowed high sulfate and COD removal (66.1 and 69.8%, respectively), whereas maximum amount of attached biomass (1.9 g SVI/L support) and highest sulfate reducing biofilm activity (10.1 g COD-H2S/g VSS-d) was achieved at HRT of 1 day and at COD/sulfate ratios of 0.67 and 2.5, respectively, which suggests that suspended biomass also played a key role in the performance of the reactors.