Combining UASB and the "fourth generation" down-flow hanging sponge reactor for municipal wastewater treatment.

A "fourth generation" down-flow hanging sponge (DHS) Reactor has been developed and proposed as an improved variant of post-treatment system for UASB treating domestic wastewater. This paper evaluates the potential of the proposed combination of UASB and DHS as a sewage treatment system, especially for developing countries. A pilot-scale UASB (1.15 m3) and DHS (0.38 m3; volume of sponge) was installed in a municipal sewage treatment site and constantly monitored for 2 years. UASB was operated at an HRT of 6 h corresponding to an organic load of 2.15 kg-COD/m3 per day. Subsequently, the organic load in DHS was 2.35 kg-COD/m3 per day, operated at an HRT of 2 h. Organic removal by the whole system was satisfactory, accomplishing 96% of unfiltered BOD removal and 91% of unfiltered COD removal. However, nitrification decreased from 56% during the startup period to 28% afterwards. Investigation on DHS sludge was made by quantifying it and evaluating oxygen uptake rates with various substrates. Average concentration of trapped biomass was 26 g-VSS/L of sponge volume, increasing the SRT of the system to 100-125 d. Removal of coliforms obtained was 3-4 log10 with the final count of 10(3) to 10(4) MPN/100 ml in DHS effluent.     

Textile effluent treatment in a UASB reactor followed by submerged aerated biofiltration

An upflow anaerobic sludge bed (UASB)-submerged aerated biofilter (SAB) system that treats effluents from a jeans factory was evaluated. The 210-day operational period was divided into three phases (PI, PII and PIII), each with a different hydraulic retention time (HRT in h) and organic loading rate (OLR in kg COD/m3.d). In PI, the best performance was achieved using the UASB (HRT 24, OLR 1.3) with COD and color removal efficiencies of 59 and 64%, respectively; the corresponding values were 77 and 86% for the final effluent. In PII, the efficiencies were 50 and 55% using the UASB (HRT 16, OLR 1.2), respectively, and 69 and 81% for the final system effluent, respectively. In PIII, the UASB (HRT 12 and ORL 3.2) showed the poorest performance; the efficiencies decreased to 48 and 50%, respectively. The same phenomenon occurred in the system with corresponding efficiencies decreasing to 69 and 61%. Throughout the experiment, the system removal efficiencies were between 57 and 88% for nitrogen and between 14 and 63% for sulfate. The final effluent showed relatively non-toxicity or moderate toxicity using Daphnia magna as an indicator. Therefore, the overall results showed that the use of a sequential anaerobic-aerobic system is promising for treatment of textile industrial wastewater.     

A low-cost municipal sewage treatment system with a combination of UASB and the "fourth-generation" downflow hanging sponge reactors.

This paper presents an evaluation of the process performance of a pilot-scale "fourth generation" downflow hanging sponge (DHS) post-treatment system combined with a UASB pretreatment unit treating municipal wastewater. After the successful operation of the second- and third-generation DHS reactors, the fourth-generation DHS reactor was developed to overcome a few shortcomings of its predecessors. This reactor was designed to further enhance the treatment efficiency and simplify the construction process in real scale, especially for the application in developing countries. Configuration of the reactor was modified to enhance the dissolution of air into the wastewater and to avert the possible clogging of the reactor especially during sudden washout from the UASB reactor. The whole system was operated at a total hydraulic retention time (HRT) of 8 h (UASB: 6 h and DHS: 2 h) for a period of over 600 days. The combined system was able to remove 96% of unfiltered BOD with only 9 mg/L remaining in the final effluent. Likewise, F. coli were removed by 3.45 log with the final count of 10(3) to 10(4) MPN/100 ml. Nutrient removal by the system was also satisfactory.     

Evaluation of sludge properties in a pilot-scale UASB reactor for sewage treatment in a temperate region

In this study, continuous operation of a pilot-scale upflow anaerobic sludge blanket (UASB) reactor for sewage treatment was conducted for 630 days to investigate the physical and microbial characteristics of the retained sludge. The UASB reactor with a working volume of 20.2 m(3) was operated at ambient temperature (16-29 °C) and seeded with digested sludge. After 180 days of operation, when the sewage temperature had dropped to 20 °C or lower, the removal efficiency of both total suspended solids (TSS) and total biochemical oxygen demand (BOD) deteriorated due to washout of retained sludge. At low temperature, the cellulose concentration of the UASB sludge increased owing to the rate limitation of the hydrolytic reaction of suspended solids in the sewage. However, after an improvement in sludge retention (settleability and concentration) in the UASB reactor, the process performance stabilized and gave sufficient results (68% of TSS removal, 75% of total BOD removal) at an hydraulic retention time (HRT) of 9.7 h. The methanogenic activity of the retained sludge significantly increased after day 246 due to the accumulation of Methanosaeta and Methanobacterium following the improvement in sludge retention in the UASB reactor. Acid-forming bacteria from phylum Bacteroidetes were detected at high frequency; thus, these bacteria may have an important role in suspended solids degradation.     

Sequenced anaerobic-aerobic treatment of high strength, strong nitrogenous landfill leachates.

As a first step in treatment of high strength, strong nitrogenous landfill leachates (total COD--9.66-20.56 g/l, total nitrogen 780-1,080 mg/l), the performance of laboratory UASB reactors has been investigated under sub-mesophilic (19+/-3 degrees C) and psychrophilic (10+/-2 degrees C) conditions. Under hydraulic retention time (HRT) of around 1.2 days, when the average organic loading rate (OLR) was around 8.5 g COD/l/day, the total COD removal accounted for 71% (on average) for sub-mesophilic regime. The psychrophilic treatment conducted under the average HRT of 2.44 days and the average OLR of 4.2 g COD/l/day showed an average total COD removal of 58% giving effluents more suitable for subsequent biological nitrogen removal. Both anaerobic regimes were quite efficient for elimination of heavy metals by concomitant precipitation in the form of insoluble sulphides inside the sludge. The subsequent submesophilic aerobic-anoxic treatment of submesophilic anaerobic effluents led to only 75% of total inorganic N removal due to COD deficiency for denitrification created by too efficient anaerobic step. On the contrary, psychrophilic anaerobic effluents (richer in COD compared to the submesophilic ones) were more suitable for subsequent aerobic-anoxic treatment giving the total N removal of 95 and 92% at 19 and 10 degrees C, respectively.     

Grey water treatment in upflow anaerobic sludge blanket (UASB) reactor at different temperatures

The treatment of grey water in two upflow anaerobic sludge blanket (UASB) reactors, operated at different hydraulic retention times (HRTs) and temperatures, was investigated. The first reactor (UASB-A) was operated at ambient temperature (14-25 degrees C) and HRT of 20, 12 and 8 h, while the second reactor (UASB-30) was operated at controlled temperature of 30 degrees C and HRT of 16, 10 and 6 h. The two reactors were fed with grey water from 'Flintenbreite' settlement in Luebeck, Germany. When the grey water was treated in the UASB reactor at 30 degrees C, total chemical oxygen demand (CODt) removal of 52-64% was achieved at HRT between 6 and 16 h, while at lower temperature lower removal (31-41%) was obtained at HRT between 8 and 20 h. Total nitrogen and phosphorous removal in the UASB reactors were limited (22-36 and 10-24%, respectively) at all operational conditions. The results showed that at increasing temperature or decreasing HRT of the reactors, maximum specific methanogenic activity of the sludge in the reactors improved. As the UASB reactor showed a significantly higher COD removal (31-64%) than the septic tank (11-14%) even at low temperature, it is recommended to use UASB reactor instead of septic tank (the most common system) for grey water pre-treatment. Based on the achieved results and due to high peak flow factor, a HRT between 8 and 12 h can be considered the suitable HRT for the UASB reactor treating grey water at temperature 20-30 degrees C, while a HRT of 12-24 h can be applied at temperature lower than 20 degrees C.     

Enhanced removal of chemical oxygen demand, nitrogen and phosphorus using the ameliorative anoxic/anaerobic/oxic process and micro-electrolysis

Synthetic wastewater was treated using a novel system integrating the reversed anoxic/anaerobic/oxic (RAAO) process, a micro-electrolysis (ME) bed and complex biological media. The system showed superior chemical oxygen demand (COD), total nitrogen (TN) and total phosphorus (TP) removal rates. Performance of the system was optimised by considering the influences of three major controlling factors, namely, hydraulic retention time (HRT), organic loading rate (OLR) and mixed liquor recirculation (MLR). TP removal efficiencies were 69, 87, 87 and 83% under the HRTs of 4, 8, 12 and 16 h. In contrast, HRT had negligible effects on the COD and TN removal efficiencies. COD, TN and TP removal efficiencies from synthetic wastewater were 95, 63 and 87%, respectively, at an OLR of 1.9 g/(L·d). The concentrations of COD, TN and TP in the effluent were less than 50, 15 and 1 mg/L, respectively, at the controlled MLR range of 75-100%. In this system, organics, TN and TP were primarily removed from anoxic tank regardless of the operational conditions.     

Feasibility of UASB/trickling filter systems without final clarifiers for the treatment of domestic wastewater in small communities in Brazil

The paper analyses the concept and performance of different configurations of compact UASB/TF systems, without the final clarification stage, in relation to the removal of organic matter. The experiments were carried out in two sets of UASB/TF systems operating without secondary clarifiers, as follows: (i) four shallow (2.50 m height) TFs, each one filled with a different packing material; and (ii) two deep (4.20 m height) TFs, one filled with polyethylene corrugated sheets and the other with mixed polyethylene and sponge sheets. For the conditions tested (different packing material in shallow and deep TF), the UASB/TF systems had consistently complied (90 to 100% of the results) with the Brazilian discharge standards regarding to BOD, COD, and TSS parameters. The average BOD, COD and TSS effluent concentrations stayed below 40 mg BOD L(-1), 100 mg COD L(-1) and 50 mg TSS L(-1), respectively. UASB/TF systems can constitute an attractive alternative for domestic wastewater treatment in small communities in developing countries, especially considering its operational simplicity and very low running costs.     

Grey water treatment in UASB reactor at ambient temperature.

In this paper, the feasibility of grey water treatment in a UASB reactor was investigated. The batch recirculation experiments showed that a maximum total-COD removal of 79% can be obtained in grey-water treatment in the UASB reactor. The continuous operational results of a UASB reactor treating grey water at different hydraulic retention time (HRT) of 20, 12 and 8 hours at ambient temperature (14-24 degrees C) showed that 31-41% of total COD was removed. These results were significantly higher than that achieved by a septic tank (11-14%), the most common system for grey water pre-treatment, at HRT of 2-3 days. The relatively lower removal of total COD in the UASB reactor was mainly due to a higher amount of colloidal COD in the grey water, as compared to that reported in domestic wastewater. The grey water had a limited amount of nitrogen, which was mainly in particulate form (80-90%). The UASB reactor removed 24-36% and 10-24% of total nitrogen and total phosphorus, respectively, in the grey water, due to particulate nutrients removal by physical entrapment and sedimentation. The sludge characteristics of the UASB reactor showed that the system had stable performance and the recommended HRT for the reactor is 12 hours.     

The effect of operational conditions on the performance of UASB reactors for domestic wastewater treatment.

In this investigation, the performance of Upflow Anaerobic Sludge Blanket (UASB) reactors treating municipal wastewater was evaluated on the basis of: (i) COD removal efficiency, (ii) effluent variability, and (iii) pH stability. The experiments were performed using 8 pilot-scale UASB reactors (120 L) from which some of them were operated with different influent COD (CODInf ranging from 92 to 816 mg/L) and some at different hydraulic retention time (HRT ranging from 1 to 6 h). The results show that decreasing the CODInf, or lowering the HRT, leads to decreased efficiencies and increased effluent variability. During this experiment, the reactors could treat efficiently sewage with concentration as low as 200 mg COD/L. They could also be operated satisfactorily at an HRT as low as 2 hours, without problems of operational stability. The maximum COD removal efficiency can be achieved at CODInf exceeding 300 mg/L and HRT of 6h.     

Continuous hydrogen and methane production in a two-stage cheese whey fermentation system

The feasibility of integrating biological hydrogen and methane production in a two-stage process using mixed cultures and cheese whey powder (CWP) as substrate was studied. The effect of operational parameters such as hydraulic retention time (HRT) and organic loading rate (OLR) on the volumetric hydrogen (VHPR) and methane (VMPR) production rates was assessed. The highest VHPR was 28 L H2/L/d, obtained during stable operation in a CSTR at HRT and OLR of 6 h and 142 g lactose/ L/d, respectively. Moreover, hydrogen (13 L/L/d) was produced even at HRT as low as 3.5 h and OLR of 163 g lactose/L/d, nonetheless, the reactor operation was not stable. Regarding methane production in an UASB reactor, the acidified effluent from the hydrogen-producing bioreactor was efficiently treated obtaining COD removals above 90% at OLR and HRT of 20 g COD/L/d and 6 h, respectively. The two-stage process for continuous production of hydrogen and methane recovered over 70% of the energy present in the substrate. This study demonstrated that hydrogen production can be efficiently coupled to methane production in a two-stage system and that CWP is an adequate substrate for energy production.     

Grey water characterization and treatment for reuse in an arid environment

Grey water from a university facilities building in Cairo, Egypt was analysed for basic wastewater parameters. Mean concentrations were calculated based on grab samples over a 16-month period. Values for chemical oxygen demand (COD) and nutrients exceeded values reported in a number of other studies of grey water, while coliform counts were also high. A submerged membrane bioreactor (SMBR) system using a hollow fibre ultrafiltration membrane was used to treat the grey water with the aim of producing effluent that meets reuse guidelines for agriculture. A test run for 50 days at constant transmembrane pressure resulted in very good removal for key parameters including COD, total suspended solids (TSS), colour, turbidity, ammonia nitrogen, anionic surfactants, and coliform bacteria. High standard deviations were observed for COD and coliform concentrations for both monthly grab samples and influent values from the 50-day SMBR experiment. SMBR effluent meets international and local guidelines for at least restricted irrigation, particularly as pertains to COD, TSS, and faecal coliforms which were reduced to mean treated values of 50 mg/L, 0 mg/L (i.e., not detected), and <50 cfu/100 mL, respectively.     

Anaerobic degradation of purified terephthalic acid wastewater using a novel, rapid mass-transfer circulating fluidized bed

The anaerobic treatability of purified terephthalic acid (PTA) wastewater in a novel, rapid mass-transfer fluidized bed reactor using brick particles as porous carrier materials was investigated. The reactor operation was stable after a short 34 day start-up period, with chemical oxygen demand (COD) removal efficiency between 65 and 75%, terephthalate (TA) removal efficiency between 60% and 70%, and system organic loading rate (OLR) increasing from 7.37 to 18.52 kg COD/m(3) d. The results demonstrate that the reactor is very efficient, and requires a low hydraulic retention time (HRT) of 8 h to remove both TA and COD from the high-concentration PTA wastewater. The system also has high resistance capacity to varied OLR.     

Anaerobic treatment of a medium strength industrial wastewater at low-temperature and short hydraulic retention time: a pilot-scale experience

The aim of this work was to evaluate the performance of a pilot-scale upflow anaerobic sludge blanket (UASB) reactor during the treatment of cereal-processing industry wastewater under low-temperature conditions (17 degrees C) for more than 300 days. The applied organic loading rate (OLR(appl)) was gradually increased from 4 to 6 and 8 kg COD(sol)/m3d by increasing the influent soluble chemical oxygen demand (COD(sol)), while keeping the hydraulic retention time constant (5.2 h). The removal efficiency was high (82 to 92%) and slightly decreased after increasing the influent COD(sol) and the OLR(appl). The highest removed organic loading rate (OLR(rem)) was reached when the UASB reactor was operated at 8 kg COD(sol)/m3d and it was two times higher than that obtained for an OLR(appl) of 4 kg COD(sol)/m3d. Some disturbances were observed during the experimentation. The formation of biogas pockets in the sludge bed significantly complicated the biogas production quantification, but did not affect the reactor performance. The volatile fatty acids in the effluent were low, but increased as the OLR(appl) increased, which caused an increment of the effluent COD(sol). Anaerobic treatment at low temperature was a good option for the biological pre-treatment of cereal processing industry wastewater.     

Low strength wastewater treatment under low temperature conditions by a novel sulfur redox action process.

The objective of this research is to make a novel wastewater treatment process activated by a sulfur-redox cycle action of microbes in low temperature conditions. This action is carried out by sulfate-reducing bacteria (SRB) and sulfur-oxidizing bacteria (SOB). The process was comprised of a UASB reactor as pre-treatment and an aerobic downflow hanging sponge (DHS) reactor as post-treatment. As the results of reactor operation, the whole process achieved that over 90% of CODcr removal efficiency, less than 30 mgCODcr/L (less than 15 mgBOD/L) of final effluent, at 12 h of HRT and at 8 degrees C of UASB reactor temperature. Acetobacterium sp. was detected as the predominant species by PCR-DGGE method targeting 16SrDNA with band excision and sequence analysis. In the UASB reactor, various species of sulfate-reducing bacterium, Desulfobulbus sp., Desulfovibrio sp., and Desulfomicrobium sp., were found by cloning analysis. In the DHS reactor, Tetracoccus sp. presented as dominant. The proposed sulfur-redox action process was considered as an applicable process for low strength wastewater treatment in low temperature conditions.     

Combined biological and physico-chemical treatment of baker's yeast wastewater.

The UASB reactor (35 degrees C) was quite efficient for removal of bulk COD (52-74%) from the raw and diluted cultivation medium from the first separation process of baker's yeasts (the average organic loading rates varied in the range 3.7-16 g COD/I/d). The aerobic-anoxic biofilter (19-23 degrees C) can be used for removal of remaining BOD and ammonia from anaerobic effluents; however, it had insufficient COD to fulfil the denitrification requirements. To balance COD/N ratio, some bypass of raw wastewater (approximately 10%) should be added to the biofilter feed. The application of iron (III)-, aluminium- or calcium-induced coagulation for post-treatment of aerobic effluents can fulfil the limits for discharge to sewerage (even for colour mainly exerted by hardly biodegradable melanoidins), however, the required amounts of coagulants were relatively high.     

Anaerobic treatment of Hong Kong leachate followed by chemical oxidation.

Landfill leachate of Hong Kong was first treated by the upflow anaerobic sludge blanket (UASB) process. At 37 degrees C, pH 7.1-8.5 and a HRT of 5.1-6.6 days, the process removed 66-90% of COD in the leachate for loading rates of 1-2.4 g-COD/l day depending on the strength of landfill leachate. The final effluent contained 1440-1910 mg-COD/l and 70-91 mg-BOD/l. About 92.5% of the total COD removed was converted to methane and the rest was converted to biomass with an average net growth yield of 0.053 g-VSS/g-COD-removed. The granules developed in the UASB reactor were 0.5-1.5 mm in size and exhibited good settleability. The UASB effluent was then further polished by two oxidation processes. The UASB-ozonation process removed 93.0% of the 12900 mg/l of COD from the raw leachate. The UASB-Fenton-ozonation process improved the COD removal efficiency to 99.3%. The final effluent had only 85 mg/l of COD and 10 mg/l of BOD5. Ozonation was most effectively conducted at pH 7-8 with the addition of 300 mg/l of H2O2 and for the duration of 30 min. Ozonation also significantly improved the biodegradability of the organic residues. Nearly 50% of these residues could be used as carbon source in denitrification.     

Effect of recirculation on organic matter removal in a hybrid constructed wetland system

This research project aimed to determine the technologically feasible and applicable wastewater treatment systems which will be constructed to solve environmental problems caused by small communities in Turkey. Pilot-scale treatment of a small community's wastewater was performed over a period of more than 2 years in order to show applicability of these systems. The present study involves removal of organic matter and suspended solids in serially operated horizontal (HFCW) and vertical (VFCW) sub-surface flow constructed wetlands. The pilot-scale wetland was constructed downstream of anaerobic reactors at the campus of TUBITAK-MRC. Anaerobically pretreated wastewater was introduced into this hybrid two-stage sub-surface flow wetland system (TSCW). Wastewater was first introduced into the horizontal sub-surface flow system and then the vertical flow system before being discharged. Recirculation of the effluent was tested in the system. When the recirculation ratio was 100%, average removal efficiencies for TSCW were 91 +/- 4% for COD, 83 +/- 10% for BOD and 96 +/- 3% for suspended solids with average effluent concentrations of 9 +/- 5 mg/L COD, 6 +/- 3 mg/L BOD and 1 mg/L for suspended solids. Comparing non-recirculation and recirculation periods, the lowest effluent concentrations were obtained with a 100% recirculation ratio. The effluent concentrations met the Turkish regulations for discharge limits of COD, BOD and TSS in each case. The study showed that a hybrid constructed wetland system with recirculation is a very effective method of obtaining very low effluent organic matter and suspended solids concentrations downstream of anaerobic pretreatment of domestic wastewaters in small communities.     

Pretreatment of silk-dyeing industrial wastewater by UASB reactor.

The objective of this study was to investigate the performance of the upflow anaerobic sludge blanket (UASB) reactor as the pretreatment system for silk-dyeing wastewater. Two laboratory-scale UASB reactors, with working volume of 15.59 I, were used during May 1998 to June 1999. The actual wastewater was diluted to reduce ammonium ion toxicity on anaerobic bacteria. The experiments were conducted at the organic loading rates (OLRs) of 0.52, 1.01, 1.04, 1.54 and 2.56 kgCOD/(m3 x d), treating only wastewater generated from the acid-dye process of mixed-species raw silk. It took approximately 4 1/2 months to reach the steady-state conditions. It was found that the COD removal was in the ranges of 74.1-85.3%, except at OLR 2.56 kgCOD/(m3 x d) where efficiency significantly dropped to 55.2%. The apparent color removal was in the similar trend as COD. During the study periods, wastewater input had various color shades while the effluent generally looked pale yellowish. The methane generation rates ranged from 0.18-0.31 m3/kg COD removed, with methane composition 81.0-88.1% in biogas. The average granule size in the sludge bed had slowly increased to 0.73 mm in the last experiment. It can be concluded that the UASB reactor is suitable as a pretreatment system for silk-dyeing wastewater. An OLR of 1 kgCOD/(m3 x d) and an influent concentration diluted to 2,600 mgCOD/l are suggested while COD and apparent color removal efficiency of 80% and 70%, respectively, can be expected.     

Kinetic study of slaughterhouse wastewater treatment by electrocoagulation using Fe electrodes

In this study, treatment of slaughterhouse wastewater by electrocoagulation was investigated in batch system using Fe electrodes. The effect of various variables such as electrode number, current density and operating time was tested. Pollutant removal efficiency increased with increasing electrode number and operating time. The biochemical oxygen demand (BOD(5))(,) chemical oxygen demand (COD), total suspended solid (TSS), and total nitrogen (TN) removal efficiencies using eight electrodes at a contact time of 50 min and a current density of 10 A/m(2) were 66, 62, 60, and 56%, respectively. Higher electrode numbers will allow shorter operating times to achieve certain removal efficiencies. Also, removal efficiencies increased by increasing the current density; the highest removal efficiencies of BOD(5,) COD, TSS, and TN at a contact time of 50 min and a current density of 25 A/m(2) were 97, 93, 81, and 84%, respectively. The results also show that the reactor pH varies directly with the current density; at 25 A/m(2), the reactor pH increased from an initial value of 7.1 to 7.7 after 50 min. The experimental results showed that the kinetics of BOD(5), COD, TSS and TN removal could be fitted adequately using a first order kinetic model (higher R(2)).