Flame‐retardant polycarbonate/acrylonitrile‐butadiene‐styrene based on red phosphorus encapsulated by polysiloxane: Flame retardance,thermal stability,and water resistance

Red phosphorus encapsulated by polysiloxane (MRP) was prepared, and the chemical structure and morphology of MRP were characterized by FTIR and TEM, respectively. A series of flame retardant polycarbonate/acrylonitrile‐butadiene‐styrene containing MRP (PC/ABS/MRP) were prepared via melt‐blending. The flame retardance of PC/ABS/MRP was investigated by limiting oxygen index (LOI) and UL‐94 test. It was shown that the LOI value was increased to 27.7 and UL‐94 achieved a V‐0 rating at a 15 wt % loading of MRP. Cone calorimetric results showed that the peak of heat release rate (PHRR) of PC/ABS/15% MRP decreased from 452.7 to 198.0 kW/m², and the total heat release decreased from 92.9 to 60.7 MJ/m² compared with virgin PC/ABS. Thermal stability analysis showed that the char yield of the PC/ABS/15% MRP increased from 0 to 16.1 wt % under air atmosphere, and from 15.2 to 27.4 wt % under nitrogen atmosphere compared to virgin PC/ABS, respectively. The sample PC/ABS/15% MRP also showed excellent water resistance of flame retardance in 70°C water for 168 h. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Reprocessing acrylonitrile–butadiene–styrene plastics: Structure–property relationships

Acrylonitrile–butadiene–styrene (ABS) plastics from computer equipment housings have been reprocessed, some under various conditions of temperatures and shearing rates and others for multiple numbers of cycles. Structural changes in these reprocessed materials were investigated by infrared spectroscopy (FTIR), gel permeation chromatography, and dynamic mechanical thermal analysis. Gas chromatography/mass spectrometry was used to analyze extracts from the ABS plastics. These studies were related to measurements of the mechanical properties of the reprocessed materials, and the fracture surfaces were examined using scanning electron microscopy. It was found that impact strength was much more significantly affected than tensile properties by reprocessing. Within the range of reprocessing parameters studied, temperature had a more significant effect than shear rate on mechanical properties. Significant reductions in impact strength and slight increases in stiffness and strength, particularly following reprocessing at the highest temperature of 270°C and multiple reprocessing, were linked to loss of small molecules (including lubricants), degradation (crosslinking and scission) of the rubber phase, and changes in the morphology seen in the fracture surfaces. POLYM. ENG. SCI., 47:120–130, 2007. © 2007 Society of Plastics Engineers     

Chitosan reinforced with modified CaCO<Subscript>3</Subscript> nanoparticles to enhance thermal,hydrophobicity properties and removal of cu(II) and cd(II) ions

The role of nanoparticles (NPs) in the enhancement of thermal, wettability and adsorption properties of chitosan (CS) was inspired by loading of CaCO₃ modified with diacid (DA) based on L- phenyl aniline (2–8 wt%) within the CS by ultrasound agitation. The diameter of CaCO₃-DA into the CS extended from 40 to 70 nm. A thermal test on the CS/CaCO₃-DA nanocomposite (NC) 2 wt% revealed that T ₅ (temperature with 5% weight loss) was increased up to 312 °C, which is twice the value of the pure polymer. The wettability property of the CS/CaCO₃-DA NCs was transformed from hydrophilicity to hydrophobicity as the CaCO₃-DA NPs concentration was increased. It is due to decrease of the accessibility of the CS polar groups to water. The CS/CaCO₃-DA NC 5 wt% was selected as the adsorbent for uptake of metal ions from the wastewater. It showed maximum adsorption capacity of 21.74 and 29.41 mg.g^?1 for Cu(II) and Cd(II), respectively. These are attributed to strong complexation reaction between the metal ions and functional groups in the obtained NC.     

Effect of clay amount and reprocessing cycles on thermal,morphological, and mechanical properties of polypropylene/organovermiculite nanocomposites

Nanocomposites of polypropylene (PP) and PP‐grafted‐maleic anhydride (PP‐g‐MA) with and without organophilic vermiculite (OVMT) (5–8%w/w) were evaluated. The nanocomposites and neat PP were submitted to extrusion reprocessing cycles. It was found that the presence of OVMT in PP/PP‐g‐MA was critical for maintaining thermal stability during reprocessing. The exfoliation/intercalation was confirmed, mainly, in the nanocomposite submitted to reprocessing cycles, by X‐ray diffraction. The melt flow index (MFI) values for the 3× and 5× reprocessed PP increased by 40% and 70%, respectively, as compared to the neat PP. The MFI for the 3× and 5× reprocessed PP/PP‐g‐MA/OVMT decreased 26% and 17%, respectively, as compared to the decrease occurred in the 3× and 5× reprocessed PP, indicating that the presence of 5% (w/w) OVMT was sufficient to allow an increase in viscosity. The reprocessed nanocomposites exhibited values for tensile and flexural strengths and Izod impact, in general, greater than or near to those of PP with the same number of reprocessing cycles. The increase or maintenance of mechanical properties seems to depend on a balance between the extent of intercalation/exfoliation and dispersion of OVMT in the PP matrix, and the degree of degradation of the PP matrix. POLYM. ENG. SCI., 59:2110–2120, 2019. © 2019 Society of Plastics Engineers     

A quaternized poly(vinyl alcohol)/chitosan composite alkaline polymer electrolyte: preparation and characterization of the membrane

Quaternized poly(vinyl alcohol)/chitosan (QPVA/CS) composite membranes were prepared by solution casting method with AlCl₃·6H₂O aqueous solution as solvent for CS and glutaraldehyde as a crosslinker. The crystalline, thermal and mechanical properties of the QPVA/CS composite membranes were studied by Fourier transform infrared spectroscopy, X-ray diffractometry, differential scanning calorimetry, thermogravimetry and tensile test measurements, respectively. The composite membranes were immersed in potassium hydroxide aqueous solution to form polymer electrolyte membranes. The alkaline uptake, swelling ratio, ion conductivity and methanol permeability of the electrolyte membranes were studied. The experimental results indicated that aluminum chloride hexahydrate (AlCl₃·6H₂O) had a positive effect on the mechanical properties of the QPVA/CS composite membrane. The elongation-at-break of this membrane reached the maximum of 401.0%. The alkaline uptake and swelling ratio of the composite membranes decreased. With the addition of 30 wt% AlCl₃·6H₂O, the composite membrane showed the ion conductivity and methanol permeability of 1.82 × 10^?2 S cm^?1 and 2.17 × 10^?6 cm² s^?1, respectively. These values were higher than those of the membrane with acetic acid as the solvent for CS. The selectivity of the QPVA/CS membrane could reach 8.39 × 10³ S s cm^?3. This study showed that with AlCl₃·6H₂O as the solution for CS, the high performance QPVA/CS composite alkaline polymer electrolyte membrane could be prepared.     

Reprocessing polycarbonate/acrylonitrile-butadiene-styrene blends: Influence on physical properties

A commercial polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) blend was reprocessed by injection molding to study the influence of reprocessing on the physical properties of the product. The modulus of elasticity and the yield stress are unaffected by reprocessing, whereas the break properties and the impact strength decrease. The effects observed are compared with those found in PC and ABS. The type of reactions taking place during reprocessing and the change of blend morphology are also discussed.     

Electrical and mechanical properties of acrylonitrile‐butadiene‐styrene/multiwall carbon nanotube nanocomposites prepared by melt‐blending

The electrical properties in polymer/carbon nanotube (CNT) nanocomposites are governed not only by the degree of dispersion but also to a greater extent on the aspect ratio of the CNTs in the final composites. Melt‐mixing of polymer and CNTs at high shear rate usually breaks the CNTS that lowers the aspect ratio of the nanotubes. Thus, homogeneous dispersion of CNTs while retaining the aspect ratio is a major challenge in melt‐mixing. Here, we demonstrate a novel method that involves melt‐blending of acrylonitrile‐butadiene‐styrene (ABS) and in situ polymerized polystyrene (PS)/multiwalled CNT (MWCNT) nanocomposites, to prepare electrically conducting ABS/MWCNT nanocomposites with very low CNT loading than reported. The rationale behind choosing PS/MWCNT as blending component was that ABS is reported to form miscible blend with the PS. Thus, (80/20 w/w) ABS/(PS/MWCNT) nanocomposites obtained by melt‐blending showed electrical conductivity value ≈1.27 × 10^?6 S cm^?1 at MWCNT loading close to 0.64 wt %, which is quite lower than previously reported value for ABS/MWCNT system prepared via solution blending. Scanning electron microscopy and differential scanning calorimetry analysis indicated the formation of homogenous and miscible blend of ABS and PS. The high temperature (100°C) storage modulus of ABS (1298 MPa) in the nanocomposites was increased to 1696 MPa in presence of 0.64 wt % of the MWCNT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Solid polymer electrolytes. VII. Preparation and ionic conductivity of gelled polymer electrolytes based on poly(ethylene glycol) diglycidyl ether cured with α,ω‐diamino poly(propylene oxide)

Crosslinked polymer electrolyte networks were prepared from poly(ethylene glycol) diglycidyl ether blended with an epoxy resin (diglycidyl ether of bisphenol A) in different ratios and then cured with α,ω‐diamino poly(propylene oxide) in the presence of lithium perchlorate (LiClO₄) as a lithium salt. The ionic conductivities of these polymer electrolytes were determined by alternating current (AC) impedance spectroscopy. Propylene carbonate (PC) was used as a plasticizer to form gelled polymer electrolyte networks. The conductivities of the polymer electrolytes containing 46 wt % PC plasticizer were approximately 5 × 10^?4 S cm^?1 at 25°C and approximately 10^?3 S cm^?1 at 85°C. These polymer electrolytes were homogeneous and exhibited good mechanical properties. The effects of the polymer composition, plasticizer content, salt concentration, and temperature on the ionic conductivities of the polymer electrolytes were examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1264–1270, 2004     

The effect of recycling number on the mechanical,chemical, thermal,and rheological properties of PBT/PC/ABS ternary blends: With and without glass‐fiber

The recycling possibilities of poly(butylene terephthalate)/polycarbonate/acrylonitrile–butadiene–styrene (PBT/PC/ABS) ternary blend with and without glass‐fiber content were investigated using repeated injection molding process. In this study, PBT/PC/ABS ternary blends were reprocessed at five times and the results were presented after each recycling process. The recycling possibility of PBT/PC/ABS ternary blend was evaluated by measuring the mechanical, chemical, thermal, and rheological properties. Mechanical properties were determined by the tensile strength, yield strength, strain at break, elastic modulus, impact strength, flexural strength, and flexural modulus. Chemical and thermal properties were evaluated by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermal gravimetric analysis, and scanning electron microscopy. Rheological properties of the ternary blends were studied by melt flow index measurement. From the results, it was found that mechanical properties of recycled composites were better than virgin PBT/PC/ABS ternary blends. POLYM. COMPOS., 35:2074–2084, 2014. © 2014 Society of Plastics Engineers     

Surface‐pegylated chitin whiskers as an effective additive to enhance the mechanical properties of recycled ABS

The recyclability of materials is a key issue related to the use of polymers in the automotive and electronic industries, among others. The multiple thermal and mechanical operations used in recycling can cause severe damage to the molecular architecture and microstructure of polymers that frequently leads to a reduction in their mechanical properties, which restricts their recyclability. In this work, nanocomponents (whiskers) derived from chitin were surface‐modified by grafting different molar masses of methoxylated poly(ethylene glycol) (mPEG). The modified chitin whiskers were then incorporated into reprocessed ABS (acrylonitrile–butadiene–styrene) to yield nanocomposites with 0.5% (mass/mass) whiskers. The obtained whiskers and nanocomposites were investigated using techniques such as transmission electron microscopy, atomic force microscopy, scanning electron microscopy, infrared spectroscopy, and thermogravimetric analysis. The properties of the nanocomposites were also investigated using tensile tests and dynamic mechanical tests. The results show that the surface‐modified chitin whiskers with high molar mass mPEG grafts increased the strength, elongation at break, and stiffness of the reprocessed ABS over virgin and reprocessed ABS and reprocessed ABS nanocomposites with unmodified whiskers. This indicates that the use of surface‐modified chitin whiskers can be valuable in improving the mechanical properties of recycled polymers and, consequently, enhancing their recyclability. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42463.     

Boiling water aging of polycarbonate and polycarbonate/acrylonitrile–butadiene–styrene resin and polycarbonate/low‐density polyester blends

The effects of boiling water on the mechanical and thermal properties and morphologies of polycarbonate (PC), PC/acrylonitrile–butadiene–styrene resin (PC/ABS), and PC/low‐density polyester (PC/LDPE) blends (compositions of PC/ABS and PC/LDPE blends were 80/20) were studied. PC and the PC/ABS blend had a transition from ductile to brittle materials after boiling water aging. The PC/LDPE blend was more resistant to boiling water aging than PC and the PC/ABS blend. The thermal properties of glass‐transition temperature (T_g) and melting temperature (T_m) in PC and the blends were measured by DSC. The T_g of PC and PC in the PC/ABS and PC/LDPE blends decreased after aging. The T_g of the ABS component in the PC/ABS blend did not change after aging. The supersaturated water in PC clustered around impurities or air bubbles leading to the formation of microcracks, which was the primary reason for the ductile–brittle transition in PC, and the microcracks could not recover after PC was treated at 160°C for 6 h. The PC/ABS blend showed slightly higher resistance to boiling water than did PC. The highest resistance to boiling water of the PC/LDPE blend may be attributed to its special structural morphology. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 589–595, 2003     

Influence of reprocessing on the mechanical properties of a commercial polysulfone/polycarbonate blend

Commercial polysulfone/polycarbonate (PSU/PC) polymer blends were reprocessed up to five times to determine the influence that reprocessing has on their structure and physical properties. All the high strain properties, mainly ductility, significantly decreased under harsh processing conditions, such as five cycles at 320°C. The results of reprocessing the blends at 320°C have been compared with results at a lower temperature and also with those of the separate components with the aim of clarifying the origin of the degradation. These results plus Fourier transform infrared spectroscopy (FTIR), dynamic mechanical analysis, and melt flow index measurements (MFI) indicate that the presence of the two polymers together clearly decreases the resistance to degradation of each component. Moreover, degradation under the stated conditions is mainly thermal and does not change the chemical nature of the blends. However, a clear decrease in molecular weight was observed both by viscosimetry and MFI measurements as was a shift to higher temperatures of the low temperature secondary transition of both PC and PSU. Both molecular weight and secondary transition changes usually deteriorate mechanical properties but not in the degree observed here. This probably means that the fine and difficult-to-observe structure of the blend has also changed.     

Synthesis and properties of novel X-type polyurethane containing dicyanovinylnitrocatechol of enhanced SHG thermal stability for electro-optic applications

Novel X-type polyurethane 5 containing 4-(2′,2′-dicyanovinyl)-5-nitrocatecholic groups as nonlinear optical chromophores, which constitute parts of the polymer backbone, was prepared and characterized. Polyurethane 5 is soluble in common organic solvents such as acetone and N,N-dimethylformamide. It shows thermal stability up to 270 °C from thermogravimetric analysis with a glass-transition temperature obtained from differential scanning calorimetry thermogram of around 113 °C. The second harmonic generation (SHG) coefficient (d ₃₃) of poled polymer film at 1,064 nm fundamental wavelength is around 5.72 × 10^?9 esu. The dipole alignment exhibits a thermal stability even at 7 °C higher than glass-transition temperature, and there was no SHG decay below 120 °C due to the partial main-chain character of the polymer structure, which is acceptable for nonlinear optical device applications.     

Polymerization of ethylene dichloride and sodium tetrasulfide: synthesis and kinetic studies

In this work, the kinetics of the condensation polymerization of ethylene dichloride and sodium tetrasulfide is studied. The resulting polymer is characterized by FT-IR, thermogravimetric analysis (TGA), differential thermal analysis (DTA), elemental analyses (CHN), and differential scanning calorimetry (DSC) analysis. The activation energy of the condensation polymerization obtained from an Arrhenius plot is 97.2 kJ mol^?1, and the pre-exponential frequency factor is A = 24.2 min^?1 at a temperature range of 50–70 °C.     

Synergistic thermal conductivity enhancement of PC/ABS composites containing alumina/magnesia/graphene nanoplatelets

Graphene nanoplatelets (GNPs) have attracted considerable attention in the field of thermal management materials due to their unique structure and exceptional thermal conductive properties. In this work, we demonstrate a significant synergistic effect of GNPs, alumina (Al₂O₃), and magnesia (MgO) in improving the thermal conductivity of polycarbonate/acrylonitrile‐butadiene‐styrene polymer alloy (PC/ABS) composites. The thermal conductivity of the composites prepared through partial replacement of Al₂O₃ and MgO with GNPs could increase dramatically compared with that without GNPs. The maximum thermal conductivity of the composite is 3.11 W mK⁻¹ at total mass fraction of 70% with 0.5 wt% GNPs loading. It increases 60% compared with that without GNPs (1.95 W mK⁻¹). The synergistic effect results from the compact packing structure formed by Al₂O₃/MgO and the bridging of GNPs with Al₂O₃/MgO, thus promoting the formation of effective thermal conduction pathways within PC/ABS matrix. More importantly, together with the intrinsically high thermal conductivity of GNPs, boosted and effective pathways for phonon transport can be created, thus decrease the thermal resistance at the interface between fillers and PC/ABS matrix and increase the thermal conductivity of composites. POLYM. COMPOS., 38:2221–2227, 2017. © 2015 Society of Plastics Engineers     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Nanofiller on ion conductivity,transmittance, and glass transition temperature of PEI:LiTFSI:PC:EC polymer electrolytes

In the present study, ion conductivity, optical properties, and glass transition temperatures are characterized for polymer electrolytes composed of poly(ethyleneimine) (PEI), lithium bis(trifluoromethane)sulfonylimide (LiTFSI) salt, propylene carbonate (PC), and ethylene carbonate (EC). It was doped with nanoceramic particles in different ratio (0–15 wt.%) to see the effect of ceramic particles. The salt concentration was fixed as 1.04 mol.kg^?1. Although valuable improvement in ion conductivity could not be achieved due to nano-Al₂O₃ fillers, ion conductivity results are placed between 10^?2 and 10^?4 S/cm. Differential scanning calorimetry (DSC) measurements and optical measurements of all electrolytes were performed between ?80 and 140 °C, in the wavelength range between 400 and 700 nm for sample with 80 μm thickness, respectively. The results showed that transmittance of electrolytes decreased monotonically for increasing Al₂O₃ contents. In particular, its transmittance value at 550 nm where human sight is at its greatest sensitivity went from 100% without nanoparticles to 50% for 15 wt% of Al₂O₃.     

Effect of γ-radiation on the thermal conductivity of polypropylene

The effect of ⁶⁰Co γ-radiation on the thermal conductivity of polypropylene (PP) has been studied over the temperature range 0–160°C. for radiation doses of 600 and 1800 Mrad. The conductivity of unirradiated specimens rises from 4.5 × 10^?4 cgs units (cal./cm.-sec.-°C.) at 0°C. to 4.8 × 10^?4cgs units at 80°C. and subsequently decreases with temperature to a value of about 3.1 × 10^?4cgs units at 160°C. Upon irradiation to 600 Mrad the thermal conductivity is lowered over the 0–150°C. temperature range. Above 90°C. the conductivity decreases with temperature and becomes relatively constant at 3.4 × 10^?4 cgs units from 120 to 160°C. Differential scanning calorimeter (DCS) measurements from 30 to 200°C. show that irradiation to 600 Mrad lowers the energy associated with crystalline melting and shifts the endotherm melting peak from about 160 to 105°C. Irradiation to 1800 Mrad results in additional lowering of the thermal conductivity over the 50–160°C. range, a further decrease in area of the endothermic peak and a shift of its maximum peak position to about 75°C. The effects of radiation on the thermal conductivity of polypropylene are compared and correlated with the observed effects of radiation on the dynamic mechanical behavior.     

Unconventional method used in synthesis of polyphosphoesters

Polyphosphonates, polyphosphates, polyarylazophosphonates and polyarylazophosphates were synthesized by a new alternative to the classical phase transfer catalysis, respectively, the modified inverse phase transfer catalysis (IPTC) polycondensation of various phenylphosphonic (phosphoric) dichlorides (phenylphosphonic dichloride, phenylphosphoric dichloride, p-chlorophenylphosphoric dichloride) with bisphenols: bisphenol A, tetrabromobisphenol A, bis-(4-hydroxyphenyl)methane (bisphenol F), 4,4′-dihydroxyazobenzene. The polymers were characterized by infrared spectroscopy and magnetic resonance (¹H-NMR, ³¹P-NMR, ¹³C-NMR) spectroscopy. Yields in the range of 63.5–85% and molecular weights (M _w) of ~2,000–8,200 g mol^?1 were obtained. Polyphosphonates were stable up 210–270 °C and polyphosphates up 190–220 °C in air atmosphere. For a correct estimation of the thermal behavior of similar compounds, a kinetic analysis using a modified version of Non Parametric Kinetic method for representative polyphosphonate and polyphosphate was realized. The studies made on the hydrolytic degradation of the synthesized polyphosphates show that the most stable polymer under alkali-catalyzed degradation is the polyphosphate obtained by IPTC of phenylphosphoric dichloride and bisphenol A.     

Electrochemical and thermal characterization of doped ceria electrolyte with lanthanum and zirconium

Nanocomposites electrolytes consisting of La³⁺ and Zr⁴⁺ doped with ceria labelled as La_0.2 Ce_0.8 O_2-δ (LDC), Zr_0.2Ce_0.8O_2-δ (ZDC) and Zr_0.2La_0.2Ce_0.6O_2-δ (ZLDC) have been synthesized via a co-precipitation route. DC conductivity was studied with a four-probe method in the range of temperature 450–650 °C and maximum conductivity was found to be 0.81 × 10^?2 S.cm^?1 (LDC) > 0.32 × 10^?2 S.cm^?1 (ZLDC) > 0.15 × 10^?2 S.cm^?1 (ZDC) at a temperature of 650 °C, respectively. Further, electric behavior of doped and co-doped ceria electrolytes was investigated by A.C electrochemical impedance spectroscopy (frequency range ~ 0.1 Hz?4 MHz). The phase/structural identification of the material prepared was studied using X-ray diffraction and found ceria to possess a cubic fluorite structure. Scanning electron microscopy (SEM) was carried out to study its morphology and particle size (~ 90–120 nm). Thermal behavior on its change in weight and length with the temperature were studied by thermogravimetric analysis (TGA) and dilatometry respectively. Furthermore, thermal expansion coefficients (TECs) of prepared electrolytes are calculated and found as follows: 13.4 × 10^?6 °C^?1, 13.6 × 10^?6 °C^?1and 15.3 × 10^?6 °C^?1 for LDC, ZDC and ZLDC, respectively, in the temperature range 150–1150 °C.     

Efficiency enhancement of dye-sensitized solar cells with PAN:CsI:LiI quasi-solid state (gel) electrolytes

While many attempts have been made in the recent past to improve the power conversion efficiencies of dye-sensitized solar cells (DSSCs), only a few reports can be found on the study of these cells using binary iodides in the gel polymer electrolyte. This paper reports the effect of using a binary mixture of (large and small cation) alkaline salts, in particular CsI and LiI, on the efficiency enhancement in DSSCs with gel polymer electrolytes. The electrolyte with the binary mixture of CsI:LiI = 1:1 (by weight) shows the highest ionic conductivity 2.9 × 10^?3 S cm^?1 at 25 °C. DC polarization measurements showed predominantly ionic behavior of the electrolyte. The density of charge carriers and mobility of mobile ions were calculated using a newly developed method. The temperature dependent behavior of the conductivity can be understood as due to an increase of both the density and mobility of charge carriers. The solar cell with only CsI as the iodide salt gave an energy conversion efficiency of ~3.9 % while it was ~3.6 % for the cell with only LiI. However, the electrolyte containing LiI:CsI with mass ratio 1:1 showed the highest solar cell performance with an energy conversion efficiency of ~4.8 % under the irradiation of one Sun highlighting the influence of the mixed cation on the performance of the cell. This is an efficiency enhancement of 23 %.