氯化聚乙烯专用HDPE树脂剖析

采用凝胶渗透色谱仪、差示扫描量热仪、扫描电子显微镜等考察了氯化聚乙烯(CPE)专用高密度聚乙烯(HDPE)的结构、性能和颗粒形态.结果表明: CPE专用HDPE具有中等相对分子质量、单峰相对分子质量分布、低共聚单体含量、高结晶度、高密度和低蜡含量等特点;进口料的粒径控制较好,粗颗粒含量更少;国产料具有更大的比表面积、孔容和更精细的形态结构.     

CPE专用高密度聚乙烯树脂的开发

通过工艺条件的优化和催化剂的选型,在淤浆法聚乙烯装置上开发了氯化聚乙烯(CPE)专用高密度聚乙烯(HDPE)树脂。该CPE专用HDPE树脂与同类树脂的相对分子质量及其分布相当,密度介于国产树脂A和进口树脂B之间;结晶温度接近进口树脂A,但熔融温度及热焓较进口树脂A略高;熔体流动速率和堆密度与进口树脂A相差不大;大颗粒及细粉含量都少于进口树脂,且粒径分布更集中;孔径、孔容以及比表面积与进口树脂A接近。采用该CPE专用HDPE树脂生产的制品各项性能均达到了指标要求。     

HDPE结构和形态对氯化聚乙烯的影响

选择几种不同催化剂生产的高密度聚乙烯(HDPE),分别考察了相对分子质量及其分布、BET比表面积、表面形貌和粒径及其分布对氯化聚乙烯(CPE)加工性能、力学性能、表面形貌和粒径及其分布的影响.结果表明,相对分子质量高、相对分子质量分布窄,则CPE门尼黏度、绍尔硬度和拉伸强度高,但断裂伸长率较低;HDPE颗粒比表面积大,微结构丰富,则氯化更均匀,相应的CPE拉伸强度降低,断裂伸长率提高;CPE的形貌、粒径分布与HDPE粉料之间存在复制效应,但平均粒径较HDPE增大30％～60％.     

国内快讯

扬子公司研制成功橡改型CPE扬子石化公司研究院围绕市场需求进行科研开发,提高科研成果转化率。该院经过多次对比试验,成功解决了粒径分布宽、大颗粒等问题,日前成功开发出橡改氯化聚乙烯(CPE)专用树脂YEC-5515T。该产品具有优良的氯化性能和力学性能,广泛应用于电线电缆等领     

氯化聚乙烯专用HDPE6800CP的结构与性能

中国石油化工股份有限公司北京燕山分公司开发的氯化聚乙烯(CPE)专用高密度聚乙烯(HDPE)6800CP相对分子质量适中,相对分子质量分布较窄,具有适宜的密度、熔体流动速率、结晶度,均匀的粒径分布,适于生产CPE.6800CP氯化过程工艺平稳,反应压力、时间及氯化过程能耗、物耗与进口同类产品相当:采用6800CP生产C...     

C型氯化聚乙烯用HDPE粉末树脂的开发

通过差示扫描量热仪(DSC)、扫描电子显微镜(SEM)对C型氯化聚乙烯(CPE)用高密度聚乙烯(HDPE)YEC-5706的基本物理性能、相对分子质量及其分布、热性能、孔结构和表面形貌、粒径及其分布进行分析。结果表明:YEC-5706能满足C型CPE对原料的要求;SEM照片显示其表面存在大量的丝状连接和孔洞,有利于氯气的扩散并进入颗粒内部。应用试验表明其氯化过程、干燥工序均能满足正常生产要求,其性能均能满足C型CPE的要求。     

氯化聚乙烯专用HDPE树脂粉料的生产和性能

氯化聚乙烯(CPE)专用高密度聚乙烯(HDPE)QL505P具有适宜的密度、熔体流动速率和均匀的颗粒粒径分布,适合生产CPE。QL505P氯化过程工艺平稳,反应压力、时间及氯化过程能耗、物耗与1#同类HDPE样品相当,且QL505P生产的CPE产品各项性能也与1#样品生产的氯化产品相当。     

台塑公司高密度聚乙烯专用树脂的开发策略

介绍了台湾塑胶工业股份有限公司高密度聚乙烯(HDPE)树脂的生产装置、工艺技术、生产能力、树脂牌号及新产品开发现状,同时阐述了HDPE专用树脂的开发策略。目前,台塑公司HDPE商品牌号台塑烯的产品包括薄膜专用树脂、中空吹塑专用树脂、挤出专用树脂和注塑等用树脂等,并且产品具有单峰、双峰甚至宽峰相对分子质量分布的特性。2006年,台塑公司将调整台塑烯专用树脂的生产比例,强化产品结构而维持一定的营利水平。     

HDPE中空专用树脂的结构性能对比分析

对2种市场认可度高的高密度聚乙烯(HDPE)中空专用树脂的物理机械性能、动态流变性能和熔体强度进行了分析。结果表明,上海赛科石化公司的中空树脂样品具有较高的相对分子质量和支化度、耐环境应力开裂性能更好的特点,独山子石化公司的中空树脂样品相对分子质量分布略窄,大分子链含量低于赛科石化的。     

燕化公司成功开发CPE用HDPE 6800CP

2011年1月,中国石油化工股份有限公司北京燕山分公司(简称燕化公司)树脂应用研究所承担的氯化聚乙烯(CPE)用高密度聚乙烯(HDPE)6800CP树脂的开发通过燕化公司评定。该项目是在燕化公司的日本三井淤浆HDPE装置上自主开发的。生产工艺参数合理,工艺技术稳定、可行,产品质量稳定、性能良好,适于塑改型CPE用HDPE。     

宽峰高相对分子质量高密度聚乙烯专用料的研制

通过淤浆法小试聚合装置合成了不同相对分子质量的高密度聚乙烯粉末,对聚合工艺条件对产物物性的影响进行了研究。同时,考察了不同相对分子质量的聚乙烯共混合成宽峰聚乙烯专用料的规律。结果表明:通过调整聚合工艺条件,在淤浆法小试聚合装置聚合产物的相对分子质量可调;不同相对分子质量的聚乙烯粉末共混可以制备宽峰HDPE;合成的宽峰HDPE专用料的综合力学性能优良,在树脂研究院进行加工,性能良好。     

宽峰高相对分子质量高密度聚乙烯专用料的研制

通过淤浆法小试聚合装置合成了不同相对分子质量的高密度聚乙烯粉末,对聚合工艺条件对产物物性的影响进行了研究.同时.考察了不同相对分子质量的聚乙烯共混合成宽峰聚乙烯专用料的规律.结果表明:通过调整聚合工艺条件.在淤浆法小试聚合装置聚合产物的相对分子质量可调;不同相对分子质量的聚乙烯粉末共混可以制备宽峰HDPE:合成的宽峰HDPE专用料的综合力学性能优良,在树脂研究院进行加工,性能良好.     

Structure and properties of ultraviolet‐irradiated high density polyethylene at different environmental temperatures

C? O, C?O, and C(?O)O oxygen‐containing groups were introduced onto the molecular chain of high‐density polyethylene (HDPE) through ultraviolet irradiation in air. The introduction rate of the oxygen‐containing groups onto HDPE increased with increasing environmental temperature. After ultraviolet irradiation, the molecular weight of HDPE decreased, and its distribution became wider; the melting temperature, contact angle with water, and impact strength decreased; the degree of crystallinity and yield strength increased; and their variation amplitude increased with environmental temperature. The environmental temperature had an effect on the gel content of irradiated HDPE. HDPE‐irradiated for 48 h at 35° and 50°C were not crosslinked. However, gelation took place in HDPE irradiated for 24 h at 70°C. HDPE irradiated at a high environmental temperature was more effective than that irradiated at a low environmental temperature in compatibilizing HDPE with PVA. Compared with the 83/17 HDPE/PVA blend, the yield and notched impact strength of the 73/17 HDPE/PVA blend compatibilized with 10% HDPE irradiated for 24 h at an environmental temperature of 70°C increased from 30.8 MPa and 110 J/m to 34.9 MPa and 142 J/m, respectively. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2966–2969, 2003     

Properties of high‐density polyethylene filled with waste crosslinked foam

Crosslinked polyethylene foam is widely used in packaging and as an insulation material. Finely ground waste of such crosslinked foam mesh size 7 or particle size less than 2815 μm is used as a filler in high‐density polyethylene (HDPE) of two different grades (7.5 and 21 MFI). Mechanical, thermal, and morphological properties of filled composites is studied experimentally. Waste foam powder concentration was varied up to 40% by weight basis. Impact strength of base HDPE increased by a factor of six. The overall changes in mechanical properties are similar to the crosslinking effect. It is believed that waste foam particles act as a point of entanglement with different chains of polyethylene. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 110–114, 2004     

High‐density polyethylene foams. I. Polymer and foam characterization

The density and morphology of closed‐cell high‐density foams were investigated with four different molecular weights of high‐density polyethylene (HDPE). The characterization of polyethylene via rheological methods was used to determine its influence on foam density and morphology. We found that foaming grade decreased with increasing molecular weight and increased with blowing agent content. The average cell size was also a strong function of molecular weight and blowing agent content. Increasing both the molecular weight and amount of blowing agent decreased the cell size. Cell size also increased for our lowest molecular weight HDPE but decreased for the others. Cell density also increased with increasing HDPE molecular weight. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2111–2119, 2003     

氯化聚乙烯专用HDPE的结构与性能研究

剖析了三种市场上常见专用料的摩尔质量及其分布、结晶性能、低聚物含量、粒径分布、比表面积、微观结构,提出氯化聚乙烯专用料应该具有中等摩尔质量、窄摩尔质量分布及较好的结晶性能。为保证高的氯化效率,专用料还应具有窄的粒径分布、较低的低聚物含量、较大的比表面积和孔容。同时通过旋转流变仪温度扫描的方式研究了专用料流变性能的温度依赖性。小于220℃时,随温度升高,三种专用料的黏度减小,损耗角增大;在220～230℃之间,三种专用料都发生了一定程度交联,表现为黏度增大,损耗角减小。     

氯化聚乙烯增容剂

叙述了氯化聚乙烯的结构、增容原理及氯含量为35%的氯化聚乙烯弹性体作为不相容聚合物共混物增容剂的应用。着重介绍了氯化聚乙烯在PVC/PE、PVC/PP、PVC/EPDM、PVC/SBS、SBR/HDPE/PVC、丁腈再生胶/SBR等不相容聚合物共混体系中的实际应用。     

Well-mixed blends of HDPE and ultrahigh molecular weight polyethylene with major improvements in impact strength achieved via solid-state shear pulverization

Compared with conventional polyolefins, ultrahigh molecular weight polyethylene (UHMWPE) possesses outstanding impact strength and crack resistance that make it desirable for a wide variety of applications. Unfortunately, UHMWPE has an ultrahigh viscosity that renders common, continuous melt-state processes ineffective for making UHMWPE products. Attempts to overcome this problem by blending UHMWPE with lower molecular weight high-density polyethylene (HDPE) by melt processing have typically led to poorly dispersed blends due to the vast viscosity mismatch between blend components. Here, we present solid-state shear pulverization (SSSP) as a mild, continuous, and simple approach for achieving effective and intimate mixing in UHMWPE/HDPE blends. These SSSP blends are easily processed by post-SSSP melt extrusion; for an SSSP blend with 50 wt% UHMWPE, we observe more than a factor of 1000 increase in viscosity at a shear rate of 0.01 s⁻¹ but less than a factor of 5 increase at 100 s⁻¹, the latter being more typical of melt-processing operations. Using extensional rheology, we confirm the strain hardening behavior of SSSP blends. Shear rheology and crystallization data show that the mixing between UHMWPE and HDPE can be improved with subsequent passes of SSSP and single-screw extrusion. Finally, we show that blending via SSSP leads to dramatic improvements in impact strength: as compared to literature results, injection-molded sample bars made from SSSP blends with 30–50 wt% UHMWPE exhibit very high values of notched Izod impact strength, 660–770 J/m (the impact strength of neat HDPE was 170 J/m).     

Compatibility of HDPE/postconsumer HDPE blends using compatibilizing agents

Mechanical properties, molecular weight, X‐ray diffraction, and differential scanning calorimetry (DSC) characterization of blends of virgin high‐density polyethylene (HDPE) with two types of recycled material were investigated. The recycled came from urban plastic waste; one kind was only washed and grounded and the other was extruded and pelletized to remove most of contaminant particles. Starting with the 30/70 virgin/grounded recycled and 50/50 virgin/pelletized recycled blends the recycled content was increased in both blends and compatibilizing agents were used to increase the blend performance. A mixture of phenolic antioxidants and phosphite costabilizers under the name of Recycloblend?, ethylene vinyl acetate (EVA) copolymer, low‐density polyethylene (LDPE), and linear low density polyethylene (LLDPE) were used as compatibilizers. The effect of these additives and the recycled content on the performance of extrusion blow‐molded bottles was determined. The results suggest that blends of virgin/grounded recycled and virgin/pelletized recycled HDPE, in general, were not significantly different among each other and both had a quite similar behavior than the virgin HDPE when compatibilizing agents were used. The addition of compatibilizing agents yielded a material with properties similar to those for the virgin HDPE, helping to reduce the effect of polymers degradation on the rheological and mechanical behavior, with Recycloblend and LLDPE being the most effective for the blends with grounded recycled material, and LLDPE y EVA, for the blends with pelletized recycled. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3696–3706, 2006     

聚乙烯原料对高密度聚乙烯土工膜性能的影响

本实验采用吹塑成型工艺,以不同牌号的聚乙烯(PE)树脂为原料生产2 mm厚度双光面高密度聚乙烯(HDPE)土工膜,研究PE原料对HDPE土工膜性能的影响。结果表明:中密度聚乙烯(MDPE)土工膜综合性能优异,主要是由其特有的分子结构(如分子量分布双峰性、α烯烃长支链)所决定的;不同PE原料氧化诱导时间不同,可通过调节含抗氧剂色母料(或抗氧剂)的含量,使HDPE土工膜氧化诱导时间达到要求;HDPE土工膜在焊接时应根据PE材质的不同而选择不同的焊接条件。