Tailoring of elastomeric grafted coating via sol–gel chemistry of crosslinked polymethylhydrosiloxane

Thin coating of crosslinked polymethylhydrosiloxane are grafted on silica using sol–gel process that leads to polymer layers tailored in term of thickness and elasticity. The degree of crosslinking is tuned by sol–gel polycondensation of a mixture of methyldiethoxysilane(DH) HSi(CH₃)(OCH₂CH₃)₂ and triethoxysilane (TH) HSi(OCH₂CH₃)₃, yielding triethoxysilane‐based networks. Samples with well‐defined thicknesses from nanometer to micrometer range are prepared by sol–gel dip‐coating method on silicon surface. Homogeneous or gradient‐thickness coating can be produced in this way. It results in surface‐attached networks bearing Si? H functionalities covalently anchored to the substrate. Powdered gels of DH/TH composition from 50/50 to 95/5 (mol %) were also prepared for a comparison purpose. The structure of the gels was investigated by NMR and FTIR, showing that DH/TH mixtures react totally to yield homogeneous matrix. The surface‐attached polymer films are very stable and present high hydrophobicity as evidenced by contact angle measurements. Their surface and mechanical properties have been qualitatively studied using the atomic force microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1504–1516, 2007     

Erosive and corrosive wear performance and characterization studies of plasma-sprayed WC/Cr3C2 coating on SS316

Plasma spray coating with ceramic carbide is a promising approach for improving the surface quality of the materials. In this work, the effectiveness of tungsten carbide (WC), chromium carbide (Cr₃C₂), and the composite coating of the two powders in the weight ratio of 50:50 were investigated. In the erosion test, aluminum oxide (Al₂O₃) particles were combined with a high-speed air-jet and impinged at 90° on the top surface of the material. Electrochemical polarization and electrochemical impedance spectroscopy studies were conducted with a 3.5 wt.% of sodium chloride (NaCl) solution as the electrolyte. Using a scanning electron microscope, the surface morphology of powders and coatings, as well as the mechanisms of erosion and corrosion, were studied. Energy-dispersive X-ray analysis and X-ray diffractometry were used to reveal the composition and elemental distribution of the feedstock powders and coatings. Because of the presence of hard phases, the composite coating shows the highest average microhardness of 1350.2 HV. The composite coating exhibits improved erosive wear resistance with an increase in erodent exposure time. The Cr₃C₂ coating has a reduced corrosion current density of 1.404 × 10⁻⁵ mA/cm² and a higher charge transfer resistance of 2086.75 Ω cm² due to passivation.     

Infrared spectroscopy and electrical properties of ternary poly(acrylic acid)–metal–poly(acrylamide) complexes

Fourier transform infrared spectroscopy (FTIR) and electrical measurements were used for the characterization of the interpolymer complexation between poly(acrylic acid) (PAA) and poly(acrylamide) (PAAm) and also the ternary PAA–metal–PAAm complexes. The interpolymer complexes were prepared by adjusting the pH value of the mixture solutions at different PAA weight fractions (W_PAA). The ternary complexes were prepared by mixing metal chloride solutions (such as ErCl₃ and LaCl₃) with different concentrations to PAA–PAAm mixtures and adjusting the pH value for different W_PAA. It was found that the IR spectra of the interpolymer complexes showed absorption bands at shifted positions and of intensities different from those of the parent polymers. Also, the examination of the spectra of the ternary metal–polymer complexes revealed that they depend on the nature, lency, ionic radius, and concentration of the added metal chlorides. Analysis of the electrical results showed that the electrical conductivity of the interpolymer complexes are always lower than those of PAA and PAAm, which was attributed to the decrease in the mobility of the polymer chains as a result of the complexation. Also, the conductivity of the ternary metal complexes showed a dependence on the properties of the additives and were found to decrease with increasing their concentrations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2699–2705, 2002     

Pervaporation separation of binary and ternary mixtures with polydimethylsiloxane membranes

This study dealt with the separation of binary water–phenol and water–methanol mixtures and ternary water–phenol–methanol mixtures by pervaporation (PV) with polydimethylsiloxane (PDMS) membranes. The effects of the operating conditions (feed temperature, feed concentration, and feed flow rate) on the separation performance for binary mixtures were investigated. An increase in temperature or concentration increased the total permeation flux and decreased the organic separation factor. In other words, an increase in the temperature or feed organic concentration increased the water flux more significantly than the organic compound flux, which resulted in a separation factor reduction. Also, an increase in the feed flow rate increased the total flux and separation factor because the boundary layer effects diminished. The vapor–liquid equilibrium separation factor (α_VLE) and pervaporation separation factor (α_PV) values for the PDMS membrane were calculated, and this showed that α_PV for the water–phenol mixture was greater than α_VLE. This means that the membrane was highly efficient for the PV separation of phenol from dilute aqueous solutions relative to the separation of methanol. This was due to the fact that phenol has a higher solubility parameter than methanol in silicone membranes. To study the effect of a third component on membrane performance, PV experiments were also carried out with water–phenol–methanol mixtures. The results for total permeation flux and the phenol separation factor for PDMS membranes in contact with water–phenol–methanol ternary mixtures are similar to those in contact with water–phenol binary mixtures. The phenol separation factor of the membrane in contact with the ternary mixture was slightly lower than that in contact with the binary mixture. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

A selective organosilica membrane for ethyl acetate dehydration by pervaporation

Organosilica bis(triethoxysilyl) ethane (BTESE) membranes were explored for pervaporation dehydration of binary and ternary mixtures of ethyl acetate (EA) by undiluted sol coating combined with flash firing. Three BTESE membranes (M1, M2, and M3) were fabricated on macroporous supports by varying BTESE concentrations (0.5, 2.5, and 5 wt% BTESE, respectively) in polymer sols. The membranes were characterized by DLS, SEM, FTIR, XRD, contact angle, AFM, and pervaporation performance to discuss the effect of the BTESE contents in the polymer sol on the formation and dehydration performance of resulting organosilica membranes. It was found that 5 wt% loading of BTESE led to a highly selective membrane for dehydration of EA/H₂O mixture. Among the synthesized membranes, M3 delivered flux of 0.84 ± 0.05 kg.m⁻².h⁻¹ with a selectivity of >10,000 for EA/H₂O mixture (98/2 wt%) at 60°C. The time course of pervaporation dehydration for the EA/H₂O mixture (95/5 wt%) confirms the stability of BTESE membrane in the investigated time period of 120 h. Further, the membrane exhibited excellent selectivity larger than 10,000 for separation of ternary mixtures (90/2/8 wt%) of ethyl acetate/ethanol/water and n-propyl acetate/isopropanol/water respectively, the composition of which is similar to the top product of the distillation column used in the industrial esterification process. The best separation performance and excellent acid stability of BTESE membranes in this study suggest that the simple synthesis protocol of undiluted sol coating and flash firing will provide a cost-effective, quick, and efficient synthesis route for practical membrane based applications.     

Microstructure and oxidation behavior of NiCr-chromium carbides coating prepared by powder-fed laser cladding on titanium aluminide substrate

In the present study, a NiCr–Cr₃C₂ powder mixture was prepared by mechanical alloying and then coated on titanium aluminide substrates by the powder-fed laser cladding process using a set of optimum parameters. The high temperature oxidation behavior of the substrate and coating was studied by isothermal annealing at 900 °C for 5 h. It was found that the microstructure of the coating is composed of γ solid solution with different chromium carbide phases (Cr₃C₂, Cr₇C₃ and Cr₂₃C₆). The presence of different chromium carbides in the microstructure of coating can be attributed to the partial melting of primary Cr₃C₂ and the formation of non-equilibrium carbide phases during rapid cooling of laser cladding. The NiCr-chromium carbide laser cladded coating samples showed superior oxidation resistance compared to the substrate. The oxidation mechanism of both coating and substrate follow the parabolic law, where the parabolic rate constant of the coating was 20% of that of the substrate at 900 °C. Time-of-Flight Secondary Ion Mass Spectroscopy (ToF-SIMS) and Grazing Angle X-Ray Diffraction (GAXRD) analysis revealed that the surface of the oxide layer formed on the NiCr-chromium carbides coating and the substrate is mostly composed of Cr₂O₃ and TiO₂, respectively.     

Surface properties for poly(perfluoroalkylethyl methacrylate)/poly(n-alkyl methacrylate)s mixtures

A poly(perfluoroalkylethyl methacrylate) and a series of poly(n-alkyl methacrylate)s such as poly(methyl methacrylate), poly(ethyl methacrylate), and poly(n-butyl methacrylate) were prepared and used to investigate the surface properties of polymer mixtures containing a fluorinated homopolymer and a nonfluorinated homopolymer and the effect of the side-chain length of poly(n-alkyl methacrylate) on the surface free energy for the polymer mixtures. Contact angles were measured for the surfaces of polymer mixtures by varying the concentration of poly(perfluoroalkylethyl methacrylate). From the contact angle data, it can be inferred that most of the poly(perfluoroalkylethyl methacrylate) added to poly(n-alkyl methacrylate)s is located in the outermost layer of polymer-mixture surface. Surface free energies for the outermost surfaces of polymer mixtures were calculated from the contact angle data using Owen and Wendt's equation. The decrease in the surface free energy for the polymer mixture with the poly(perfluoroalkylethyl methacrylate) addition is more pronounced as the side-chain length of poly(n-alkyl methacrylate) decreases. Due to the steric effect of the side chain of poly(n-alkyl methacrylate), the arrangement of the perfluoroalkylethyl group of poly(perfluoroalkylethyl methacrylate) to the air side is considerably hindered. The ESCA analysis of atomic compositions of the surface for the polymer mixture verified that poly(perfluoroalkylethyl methacrylate) is preferentially arranged and concentrates at the polymer mixture–air interface. The results of functional group compositions obtained by ESCA showed that the functional group composition of  CF₃ for the outermost layer has a more important effect on the surface free energy than that of  CF₂ and confirmed the hindrance of the arrangement of perfluoroalkylethyl group to the air side by the side chain of poly(n-alkyl methacrylate). © 1994 John Wiley & Sons, Inc.     

Bond strength of hybrid sol–gel coatings with different additives

The hybrid sol–gel coating on Al 2024-T3 was modified by adding polyaniline, TiO₂, or γ-Al₂O₃ nanoparticles in the formulation separately. The coating was then used as an adhesive to bond Al 2024-T3 alloys, forming a single lap joint. The bond strength of the sol–gel coating was investigated using a universal tensile test machine. The lap shear strength of the original sol–gel coating was about 1.38 MPa and it was increased up to 2.26 MPa after the modification by adding 0.05 wt% PANI microparticles in the sol–gel coating. The small increase in strength was attributed to an improvement in its adhesive flexibility because of incorporation of the long-chain organic polymer in its structure. Furthermore, the addition of different amounts of TiO₂ nanoparticles in the unmodified sol–gel coating also led to an increase in shear strength compared to the undoped sol–gel coating. Typically, a sol–gel coating containing 2.0 wt% of TiO₂ recorded the highest adhesive strength of about 4.0 MPa. A similar increase in strength was observed when doping γ-Al₂O₃ nanoparticles into the original hybrid sol–gel coating. Adding 0.5 wt% of γ-Al₂O₃ in the sol–gel coating increased the adhesive bonding strength up to 4.48 MPa. The fracture surface of the specimen was separately observed by SEM and Optical Microscopy in order to examine potential evidences of mechanism and nature of failure. The reason why the adhesive strength increased after the modification of the sol–gel coating is discussed in this article.     

Seamless joining of silicon carbide ceramics through an sacrificial interlayer of Dy3Si2C2

A ternary carbide Dy₃Si₂C₂ coating was fabricated on the surface of SiC through a molten salt technique. Using the Dy₃Si₂C₂ coating as the joining interlayer, seamless joining of SiC ceramic was achieved at temperature as low as 1500 °C. Phase diagram calculation indicates that seamless joining was achieved by the formation of liquid phase at the interface between Dy₃Si₂C₂ and SiC, which was squeezed out under pressure and continuously consumed by the joining interlayer. This work implies the great potential of the family of ternary rare-earth metal carbide Re₃Si₂C₂ (Re = Y, La-Nd) as the sacrificial interlayer for high-quality SiC joining.     

Tribological behavior of GNPs doped Al2O3 coating fabricated by SHVOF thermal spraying on cemented carbide

This paper aims to experimentally investigate the effect of graphene nanoplatelets (GNPs) doped Al₂O₃ coating deposited on the surface of cemented carbide substrate using suspension high velocity oxy fuel (SHVOF) thermal spraying technique. Scanning electron microscopy was applied to characterize GNPs doped Al₂O₃ feedstock, the surface morphologies of cemented carbide before and after spraying, and the wear track morphology of cemented carbide after wear tests. The phases of GNPs doped Al₂O₃ feedstock, uncoated and coated cemented carbide were analyzed by X-ray diffraction. The existence of GNPs was analyzed by Raman spectroscopy. A mixture of un-molten and molten splats formed on the surface of cemented carbide substrate after SHVOF thermal spray. The average coefficient of friction (CoF) of coated samples was slightly lower than that of uncoated samples, which might be due to the friction-reduction effect of GNPs. The wear rate of the samples was one order of magnitude higher than that of the alumina ball, showing that the wear of samples was the main wear between the friction couples. The wear mechanism of uncoated sample was mainly fatigue spalling, and that of cemented carbide substrate coated with GNPs doped Al₂O₃ coating was mainly plowing and abrasive wear.     

Combustion behavior of a Ti + TiC mixture in a nitrogen coflow

Combustion of powder and granular mixtures of TiC + Ti in a quartz tube purged with nitrogen was studied. Mixtures based on fine and coarse-grained TiC were used. It is found that purging of a powder mixture of bulk density with fine titanium carbide with nitrogen coflow does not lead to the spread of the flame front, whereas granular mixtures burn at the same pressure difference. Mixtures based on coarse-grained titanium carbide powder burn in both powder and granular form. The burning rate of a granular mixture of TiC + Ti with coarse-grained titanium carbide is significantly higher than when using fine titanium carbide. It is shown that in the case of a coarse-grained TiC, granulation of the mixture of TiC + Ti significantly improves the degree of nitriding of the synthesis products compared to the powder mixture. During combustion of granular mixtures of TiC + Ti, in contrast to powder mixtures of the same composition, a singlephase product of approximate composition TiC_0.5N_0.44 is formed as a result of synthesis.     

Effect of oxidation treatment on KD–II SiC fiber–reinforced SiC composites

Continuous silicon carbide fiber–reinforced silicon carbide matrix (SiC_f/SiC) composites have developed into a promising candidate for structural materials for high–temperature applications in aerospace engine systems. This is due to their advantageous properties, such as low density, high hardness and strength, and excellent high temperature and oxidation resistance. In this study, SiC_f/SiC composites were fabricated via polymer infiltration and pyrolysis (PIP) with the lower–oxygen–content KD–II SiC fiber as the reinforcement; a mixture of 2,4,6,8–tetravinyl–2,4,6,8–tetramethylcyclotetrasiloxane (V4) and liquid polycarbosilane (LPCS), known as LPVCS, was used as the precursor; while pyrolytic carbon (PyC) was used as the interface. The effects of oxidation treatment at different temperatures on morphology, structure, composition, and mechanical properties of the KD–II SiC fibers, SiC matrix from LPVCS precursor conversion, and SiC_f/SiC composites were comprehensively investigated. The results revealed that the oxidation treatment greatly impacted the mechanical properties of the SiC fiber, thereby significantly influencing the mechanical properties of the SiC_f/SiC composite. After oxidation at 1300 °C for 1 h, the strength retention rates of the fiber and composite were 41% and 49%, respectively. In terms of the phase structure, oxidation treatment had little effect on the SiC fiber, while greatly influencing the SiC matrix. A weak peak corresponding to silica (SiO₂) appeared after high–temperature treatment of the fiber; however, oxidation treatment of the matrix led to the appearance of a very strong diffraction peak that corresponds to SiO₂. The analysis of the morphology and composition indicated cracking of the fiber surface after oxidation treatment, which was increasingly obvious with the increase in the oxidation treatment temperature. The elemental composition of the fiber surface changed significantly, with drastically decreased carbon element content and sharply increased oxygen element content.     

Oxidation analysis of 2D C/ZrC–SiC composites with different coating structures in CH4 combustion gas environment

2D C/ZrC–SiC composites were fabricated by chemical vapor infiltration combined with polymer slurry infiltration and pyrolysis. Liquid highly branched polycarbosilane was used as the pre-ceramic precursor. In order to improve the oxidation resistance, three kinds of coating structures were prepared on C/ZrC–SiC composites: pure zirconium carbide coating, SiC–ZrC coating, and ZrB₂–SiC coating. Structural evolutions of the as-produced composites after oxidation in CH₄ combustion gas atmosphere at about 1800 °C were investigated and compared. Based on a model of the oxidation process, the mixture ZrB₂–CVD SiC showed the best oxidation resistance.     

Fabrication and characterisation of single-phase Hf2Al4C5 ceramics

Single-phase Hf₂Al₄C₅ ternary carbide was fabricated from Hf/Al/C powder mixtures by pressure assisted sintering techniques such as hot pressing and spark plasma sintering at 1900 °C for 3 h and 10 min, respectively. XRD confirmed that the ternary carbide started to form at temperatures as low as 1500 °C and with total formation of Hf₂Al₄C₅ after reactive sintering for 1 h at 1900 °C. It is evident from HRTEM that two Hf-C layers were sandwiched with 4 Al-C layers (Al₄C₃) in the Hf₂Al₄C₅ ternary carbide. Tight interlocking of grains, faceted grains and stacking faults were occasionally observed. Thermal conductivity of Hf₂Al₄C₅ is measured to be 14 w m^?1k^?1 from room temperature to 1300 °C. The oxidation studies carried out at 1300 °C for 3 h reveal that the oxidation layer thickness is around 220 μm and it contains microcracks closer to sample surface whereas the interface looks seamless without any cracking or spallation of the oxide layer.     

Application of FTIR spectroscopy for structural characterization of ternary poly(acrylic acid)–metal–poly(vinyl pyrrolidone) complexes

The FTIR spectroscopic technique was used in the study of ternary polymer–metal complexes containing two polyelectrolytes of opposite charge and metal ions. The structure of the ternary (PAA‐Fe³⁺‐PVP) complexes was examined by following the changes in their infrared spectra. It was found that the shapes of the absorption bands of the resultant compounds are influenced by the presence of Fe³⁺. According to this result it was suggested that two types of structure which differ in the composition are formed, one of which results from the coordination of Fe³⁺ with PAA‐PVP complex and the other is due to the formation of Fe³⁺ polycarboxylate. Comparison between the spectrum of PAA‐PVP complex and those of the compounds resulted from the reaction between the two opposite charged electrolytes, PAA and PVP and each of the divalent metal chlorides NiCl₂, CoCl₂, CuCl₂, and ZnCl₂) led to the conclusion that a reaction took place between the divalent transition metal chlorides and the extent of reaction depends on the nature of metal ions and PAA‐PVP complex. The FTIR spectra of the precipitate resulted from the mixtures of PAA‐PVP and Ni(NO₃)₂ or Sr(NO₃)₂ were investigated. It was noted that the addition of Ni(NO₃)₂ or Sr(NO₃)₂ to the mixture of the electrolytes of PAA and PVP provoked appreciable changes in the characteristic spectral features of the complex resulting from the interaction of the metal ions with the polymer–polymer complex. The FTIR spectra of the precipitate resulted from the reaction between CeCl₃, ErCl₃, and LaCl₃ were also investigated. It was concluded that a reaction took place between the rare earth metals and the PPC. This means that ternary polymer–metal–polymer complexes were formed. The extent of changes in the spectral features differs from metal to metal according to the nature of metal ions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Tetrahedral amorphous carbon deposited with the pulsed plasma arc-discharge method as a protective coating against solid impingement erosion

The solid impingement erosion resistance of a tetrahedral amorphous carbon (ta-C) coating (sp³ bonding fraction ∼80%, thickness 20 μm) was compared to the erosion resistance of stainless steels, WC–Co hard metal, sintered SiC, sintered Al₂O₃, synthetic ruby (Al₂O₃, grain size of the order of mm) and a commercial TiN coating. The ta-C coating was deposited by the filtered pulsed plasma arc-discharge method on an AISI316L stainless steel sample. All other materials, except the ta-C and the TiN, were in a bulk form. The experiments revealed that the volume removal rate of bulk materials was 1.5–540 times higher than that of ta-C, depending on the material. The extensive chipping of TiN hindered a meaningful comparison of the measured results to those received from bulk materials. The erosion experiments were performed with a test apparatus, which used pressurized air to accelerate angular Al₂O₃ particles (60–77 μm in diameter). The erosion damage was analyzed with a surface profilometer and an optical microscope. The critical thickness for the coating that was able to resist catastrophic delamination under particle exposure, was found to be approximately 1 μm. The extremely low erosion rate of ta-C, when eroded with low values of angle of attack (∼20°), implies that ta-C erodes in a brittle manner.     

Microstructural evolution during the infiltration of boron carbide with molten silicon

The previously reported model that accounts for the formation of the core-rim structure in reaction-bonded boron carbide composites (RBBC) is expanded and validated by additional experimental observations and by a thermodynamic analysis of the ternary B–C–Si system. The microstructure of the RBBC composites consists of boron carbide particles with a core-rim structure, β-SiC and some residual silicon. The SiC carbide particles have a polygonal shape in composites fabricated in the presence of free carbon, in contrast to the plate-like morphology when the initial boron carbide is the sole source of carbon. In the course of the infiltration process, the original B₄C particles dissolve partly or fully in molten silicon, and a local equilibrium is established between boron carbide, molten silicon and SiC. Overall equilibrium in the system is achieved as a result of the precipitation of the ternary boron carbide phase B₁₂(B,C,Si)₃ at the surface of the original boron carbide particles and leads to the formation of the rim regions. This feature is well accounted for by the “stoichiometric saturation” approach, which takes into account the congruent dissolution of B₄C particles. The SiC phase, which precipitates form the silicon melt adopts the β-allotropic structure and grows preferably as single plate-like particles with an {1 1 1}_β habit plane. The morphology of the SiC particles is determined by the amount of carbon available for their formation.     

Mechanical properties of SiCf/SiC composites with alternating PyC/BN multilayer interfaces

Alternating pyrolytic carbon/boron nitride (PyC/BN)_n multilayer coatings were applied to the KD–II silicon carbide (SiC) fibres by chemical vapour deposition technique to fabricate continuous SiC fibre-reinforced SiC matrix (SiC_f/SiC) composites with improved flexural strength and fracture toughness. Three-dimensional SiC_f/SiC composites with different interfaces were fabricated by polymer infiltration and pyrolysis process. The microstructure of the coating was characterised by scanning electron microscopy, X–photoelectron spectroscopy and transmission electron microscopy. The interfacial shear strength was determined by the single-fibre push-out test. Single-edge notched beam (SENB) test and three-point bending test were used to evaluate the influence of multilayer interfaces on the mechanical properties of SiC_f/SiC composites. The results indicated that the (PyC/BN)_n multilayer interface led to optimum flexural strength and fracture toughness of 566.0?MPa and 21.5?MPa?m^1/2, respectively, thus the fracture toughness of the composites was significantly improved.     

Tribological performance of DLC-coated ceramics against cemented carbide under dry sliding conditions

In order to improve the tribological behavior of Si₃N₄/TiC ceramics, DLC coating was fabricated on the ceramic surface through magnetron sputtering technology. The surface and cross-section micrographs, the adhesion between coating and substrate, the surface roughness and microhardness of the DLC-coated ceramics were investigated. Reciprocating friction tests sliding against cemented carbide ball were conducted under dry sliding conditions. The test results indicated that the DLC coating possessed superior tribological performance, which was conductive to decreasing the friction coefficient and enhancing the wear resistance of ceramics. The primary mechanisms responsible for performance improvement of the DLC-coated ceramics were attributed to the combined effects of low shear stress, excellent adhesion with substrate, high microhardness and good surface roughness. It was believed that the DLC coating was efficient in improving the load-carrying capacity and expanding the application area of ceramic materials.     

Preparation of nano-zeolite tubular membrane for ethylbenzene separation from ternary mixed xylene by microwave functional coating method

The ethylbenzene separation from mixed xylene is one of the critical issues in the chemical industry. In this study, separation of ethylbenzene from ternary xylene mixtures system [ethylbenzene (EB), para-xylene (PX) and meta-xylene (MX)] was performed using a nano-zeolite coated tubular membrane system. Nano-zeolite membranes with different Si/Al ratios (Si/Al = 30, 100 and ∞) were prepared by a microwave hydrothermal method and the separation performance was compared. MFI-type nano-zeolite membranes were synthesized on alumina tubes from the randomly oriented seed layers by dip coating and functional coating using 3-chloropropyltrimethoxysilane, respectively. After the microwave-assisted secondary growth, it was observed that thinner layers of nano-zeolites were prepared by functional coating (3–4 μm) compared to the typical dip coating (6–8 μm). Ethylbenzene separation tests were performed using a comparatively high EB-containing ternary mixture feed (EB/PX/MX = 80/5/15 molar ratio). The silicalite-1 (Si/Al ratio = ∞) membrane with a functional layer shows the best ethylbenzene separation factor of 3.11 from the high EB-containing ternary mixture feed (ethylbenzene flux: 1,010.6 mol/m² s Pa ×10^?10).