Use of a sodium ionomer as a compatibilizer in polypropylene/high‐barrier ethylene–vinyl alcohol copolymer blends: The processability of the blends and their physical properties

The effect of a sodium ionomer (ion.Na⁺) on the compatibility of polypropylene (PP)/high‐barrier ethylene–vinyl alcohol copolymer (EVOH) blends was studied in terms of the thermal, mechanical, and optical properties and morphology. The rheological behavior, tensile tests, and morphology of the binary blends showed that the miscibility of EVOH with PP was very poor. The miscibility of the polymers improved with the ionomer addition. In general, the ion.Na⁺ concentration did not alter the thermal behavior of the blends, but it did improve the ductility of the injection‐molded specimens. Scanning electron micrographs displayed better adhesion between the PP and EVOH phases in the samples with the ionomer. The mechanical improvement was better in the film samples than in the injection‐molded samples. A 90/10 (w/w) PP/EVOH film with 5% ion.Na⁺ and an 80/20 (w/w) PP/EVOH film with 10% ion.Na⁺ presented better global properties than the other blends studied. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1763–1770, 2004     

Deformation and fracture behavior of polypropylene–ethylene vinyl alcohol blends compatibilized with ionomer Zn2+

This work investigated the deformation and fracture behavior of polypropylene–ethylene vinyl alcohol (PP/EVOH) blends compatibilized with ionomer Zn²⁺. Uniaxial tensile tests and quasistatic fracture experiments were performed for neat PP and for 10 and 20 wt % EVOH blends with different ionomer contents. The addition of EVOH copolymer to PP led to an increase in the Young's modulus whereas the yield strength was decreased with the EVOH content as a consequence of the higher stiffness of EVOH and the poor interfacial adhesion between PP and EVOH, respectively. Furthermore, the incorporation of EVOH into PP promoted stable crack growth. Neat PP displayed nonlinear load‐displacement behavior with some amount of slow crack growth preceding unstable brittle fracture, whereas most PP/EVOH blends exhibited “pseudostable” fracture characterized by slow crack growth that could not be externally controlled. All blends exhibited lower resistance to crack initiation than PP but the fracture propagation resistance was significantly improved. For 10 wt % EVOH blends, the resistance to crack initiation was roughly constant with the ionomer content up to 5%, then it increased with the further addition of compatibilizer. Conversely, for 20 wt % EVOH blends, the resistance to crack initiation appeared to be independent of the ionomer content. The better resistance to crack initiation exhibited by the 10 wt % EVOH blends could be attributed to a higher level of compatibilization in these blends. By contrast, 20 wt % EVOH blends with ≤2% ionomer content showed completely stable crack growth. In addition, J–R curves and valid plane strain fracture toughness values for these blends could also be determined. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1271–1279, 2005     

Mechanical properties and morphological structures relationship of blends based on sulfated EPDM ionomer and polypropylene

The mechanical properties and morphological structures of blends based on Zn²⁺ neutralized low degree sulfated ethylene propylene diene monomer rubber (Zn–SEPDM) ionomer and polypropylene (PP) were studied. It was found that Zn²⁺ neutralized low degree sulfated EPDM ionomer and PP blends, which are new thermoplastic elastomeric materials, have better mechanical properties than those of PP/EPDM blend. Theoretical analysis of tensile data suggests that there is an increase of the extent of interaction between PP and EPDM in the presence of a low degree of Zn²⁺, which is also an indicator of better interfacial adhesion between PP and Zn–SEPDM than that between PP and EPDM. SEM results proved that the finer dispersed phase sizes and the shorter interparticle distances are the main reasons for the improved mechanical properties of the PP/EPDM blend. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1504–1510, 2004     

Morphological,thermal, rheological,and mechanical properties of PP/EVOH blends compatibilized with PP‐g‐IA

We prepared some blends of polypropylene (PP) and ethylene vinyl alcohol (EVOH) with and without a compatibilizer. As a new compatibilizer, we synthesized polypropylene grafted with itaconic acid (PP‐g‐IA) using Brabender mixing system. We investigated the morphological, thermal, rheological, and mechanical properties of a compatibilized blends (PP/EVOH/PP‐g‐IA) and not compatibilized blends (PP/EVOH). Our experiments showed that carboxylic acid groups in PP‐g‐IA and hydroxyl group in EVOH formed strong in situ hydrogen bond in the compatibilized blends, resulting in better morphological and mechanical properties of the compatibilized blends than those of not compatibilized blends. POLYM. ENG. SCI., 56:1240–1247, 2016. © 2016 Society of Plastics Engineers     

Blends of poly(propylene) and polyacetal compatibilized by ethylene vinyl alcohol copolymers

Polymer blends of poly(propylene) (PP) and polyacetal (polyoxymethylene, POM) with ethylene vinyl alcohol (EVOH) copolymers were investigated by differential scanning calorimetry (DSC), rheological, tensile, and impact measurements, Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The PP–POM–EVOH blends were extruded with a co‐rotating twin‐screw extruder. The ethylene group in the EVOH is partially miscible with PP, whereas the hydroxyl group in the EVOH can form hydrogen bonding with POM. The EVOH tends to reside along the interface, acting as a surfactant to reduce the interfacial tension and to increase the interfacial adhesion between the blends. Results from SEM and mechanical tests indicate that a small quantity of the EVOH copolymer or a smaller vinyl alcohol content in the EVOH copolymer results in a better compatibilized blend in terms of finer phase domains and better mechanical properties. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1471–1477, 2003     

Effect of styrene–isoprene–styrene,styrene–butadiene–styrene,and styrene–butadiene–rubber on the mechanical,thermal, rheological,and morphological properties of polypropylene/polystyrene blends

The mechanical, thermal, rheological, and morphological properties of polypropylene (PP)/polystyrene (PS) blends compatibilized with styrene–isoprene–styrene (SIS), styrene–butadiene–styrene (SBS), and styrene–butadiene–rubber (SBR) were studied. The incompatible PP and PS phases were effectively dispersed by the addition of SIS, SBS, and SBR as compatibilizers. The PP/PS blends were mechanically evaluated in terms of the impact strength, ductility, and tensile yield stress to determine the influence of the compatibilizers on the performance properties of these materials. SIS‐ and SBS‐compatibilized blends showed significantly improved impact strength and ductility in comparison with SBR‐compatibilized blends over the entire range of compatibilizer concentrations. Differential scanning calorimetry indicated compatibility between the components upon the addition of SIS, SBS, and SBR by the appearance of shifts in the melt peak of PP toward the melting range of PS. The melt viscosity and storage modulus of the blends depended on the composition, type, and amount of compatibilizer. Scanning electron microscopy images confirmed the compatibility between the PP and PS components in the presence of SIS, SBS, and SBR by showing finer phase domains. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 266–277, 2003     

PP/EVOH共混物结构与性能研究

采用丙烯酸接枝聚丙烯（PP-g-AA）、衣康酸接枝聚丙烯 (PP-g-ITA)、马来酸酐接枝聚丙烯 (PP-g-MAH)3种相容剂增容聚丙烯（PP）/乙烯-乙烯醇共聚物(EVOH)共混体系,研究了共混体系的相容性、热性能、力学性能和阻隔性能。红外光谱分析表明,相容性的改善源于相容剂与EVOH之间形成的酯键和氢键。扫描电镜显示,PP-g-AA、PP-g-ITA、PP-g-MAH的增容作用依次增强,共混体系中相容剂增容作用越强,分散相尺寸越小,界面结合越牢固。差示扫描量热分析发现,PP/EVOH增容共混体系中EVOH组分的结晶温度低于不含相容剂的共混体系EVOH组分的结晶温度,PP组分的结晶温度变化则相反。增容共混体系与不含相容剂的共混体系相比,拉伸强度提高了10 MPa,吸油率降幅达0.8 %。     

Study of the thermoformability of ethylene‐vinyl alcohol copolymer based barrier blends of interest in food packaging applications

The thermoforming capacity of a number of blends of an ethylene‐vinyl alcohol copolymer (EVOH‐32, with 32 mol % ethylene) with amorphous polyamide (aPA) and/or Nylon‐containing ionomer with interest in multilayer food packaging structures have been studied. These blends were vacuum‐thermoformed between 100 and 150°C onto male molds of different shapes and areal draw ratios. It was found that EVOH/aPA extruded blends did not improve the inherently poor formability of EVOH alone. In contrast, significant improvements in thermoformability were achieved by blending EVOH with a compatibilized‐ionomer. Optimum forming capacity was achieved in a ternary blend by addition of a compatibilized‐ionomer to EVOH/aPA blends in the range of 140–150°C. Analysis of wall thickness data obtained in the thermoformed parts showed that wall thickness was significantly affected by the ionomer and amorphous polyamide content in the blend. The ternary blend showed a lower thickness reduction in the critical areas, as well as a higher uniformity in the part. A finite element analysis was used to evaluate the wall thickness distribution and the modeling results were compared with the thermoforming experiments. The simulations were performed for the vacuum‐forming process employing a nonlinear elastic material model. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 96: 3851–3855, 2004     

Compatibilization of polypropylene/nylon 6 blends with a polypropylene solid‐phase graft

The compatibilization of polypropylene (PP)/nylon 6 (PA6) blends with a new PP solid‐phase graft copolymer (gPP) was systematically studied. gPP improved the compatibility of PP/PA6 blends efficiently. Because of the reaction between the reactive groups of gPP and the NH₂ end groups of PA6, a PP‐g‐PA6 copolymer was formed as a compatibilizer in the vicinity of the interfaces during the melting extrusion of gPP and PA6. The tensile strength and impact strength of the compatibilized PP/PA6 blends obviously increased in comparison with those of the PP/PA6 mechanical blends, and the amount of gPP and the content of the third monomer during the preparation of gPP affected the mechanical properties of the compatibilized blends. Scanning electron microscopy and transmission electron microscopy indicated that the particle sizes of the dispersed phases of the compatibilized PP/PA6 blends became smaller and that the interfaces became more indistinct in comparison with the mechanical blends. The microcrystal size of PA6 and the crystallinity of the two components of the PP/PA6 blends decreased after compatibilization with gPP. The compatibilized PP/PA6 blends possessed higher pseudoplasticity, melt viscosity, and flow activation energy. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 420–427, 2004     

双单体接枝物增容PP/EVOH共混物形态结构及性能

采用反应型双螺杆挤出机制备了双单体接枝物聚丙烯（PP）接枝马来酸酐（MAH）和三烯丙基异氰脲酸酯（TAIC）[PP-g-(MAH-co-TAIC)],并以此增容PP/乙烯-乙烯醇共聚物（EVOH）共混物。研究了共混增容体系的相容性、流变性能、结晶性能、力学性能和阻隔性能。红外光谱分析表明, 接枝物加入后,在EVOH的羟基和接枝物的酸酐基团之间发生了反应,体系的相容性因此得以改观;TAIC的加入使PP的接枝率提高了13 %;扫描电子显微镜观察证实,接枝物的加入促进了EVOH和PP之间的界面结合,减小了分散相的尺寸。流变性能测试表明,TAIC的加入抑制了PP的降解;差示扫描量热仪分析表明,接枝物的加入使得PP和EVOH的结晶温度得到了提高。双单体接枝物的共混体系与单一单体接枝物的共混体系相比,对力学性能影响不大,但阻隔性能有所提高,当共单体添加量为0.4份（质量份,下同）时,体系的阻隔性能提高了28 %。     

Processability,property, and morphology of biodegradable blends of poly(propylene carbonate) and poly(ethylene‐co‐vinyl alcohol)

Biodegradable blends of poly(propylene carbonate) (PPC) and poly(ethylene‐co‐vinyl alcohol) (EVOH) were melt compounded in a batch mixer followed by compression molding. The processability, mechanical properties, thermal behavior, and morphologies of the blends were investigated with torque rheometer, Fourier transform infrared spectroscopy, tensile tests, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry, and scanning electron microscopy. Torque rheometry indicated good interfacial miscibility between PPC and EVOH phases, and then fourier transform infrared spectroscopy spectra demonstrated that a certain extent of hydrogen‐bonding interactions between PPC and EVOH matrix in the blends. A study of the mechanical properties and thermal behavior showed that the EVOH incorporation can significantly enhance the tensile strength, thermal stability, and crystallinity of the blends. Moreover, dynamic mechanical analysis and differential scanning calorimetry both revealed that PPC and EVOH were compatible to some extent. Further, scanning electron microscopic examination also revealed the good interfacial adhesion between EVOH and PPC phases. POLYM. ENG. SCI., 47:174–180, 2007. © 2007 Society of Plastics Engineers     

Dynamic Mechanical Properties of Poly(propylene) Blends with Poly[ethylene‐co‐(methyl acrylate)]

Summary: Blends of poly(propylene) (PP) were prepared with poly[ethylene‐co‐(methyl acrylate)] (EMA) having 9.0 and 21.5% methyl acrylate comonomer. A similar series of blends were compatibilized by using maleic anhydride grafted PP. The morphology and mechanical properties of the blends were investigated using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) in tensile mode. The DMA method and conditions were optimized for polymer film specimens and are discussed in the experimental section. The DSC results showed separate melting that is indicative of phase‐separated blends, analogous to other PP‐polyethylene blends but with the added polarity of methyl acrylate pendant side groups that may be beneficial for chemical resistance. Heterogeneous nucleation of PP was decreased in the blends because of migration of nuclei into the more polar EMA phase. The crystallinity and peak‐melting temperature did not vary significantly, although the width of the melting endotherm increased in the blends indicating a change had occurred to the crystals. DMA analysis showed the crystal‐crystal slip transition and glass transition (T_g) for PP as well as a T_g of the EMA copolymer occurring chronologically toward lower temperatures. The storage modulus of PP and the blends was generally greater with annealing at 150 °C compared with isothermal crystallization at 130 °C. The storage modulus of the blends for isothermally crystallized PP increased with 5% EMA, then decreased for higher amounts of EMA. Annealing caused a decrease with increasing copolymer content. The extent of the trend was greater for the compatibilized blends. The T_g of the blends varied over a small range, although this change was less for the compatibilized blends.

Storage modulus for PP and EMA9.0 blends annealed at 150 °C.     

Effect of compatibilizer on the crystallization,rheological, and tensile properties of LDPE/EVOH blends

The effect of the compatibilizer on the crystallization, rheological, and tensile properties of low-density polyethylene (LDPE)/ethylene vinyl alcohol (EVOH) (70/30) blends was investigated. Maleic anhydride-grafted linear low-density polyethylene (LLD-g-MAH) was used as the compatibilizer in various concentrations (from 1 to 12 phr). The interesting effect of compatibilization on the crystallization kinetics of the blends was noted, and the correlation between the morphology and the rheological and tensile properties was also discussed. Morphological analysis showed that the blends exhibited a regular and finer dispersion of the EVOH phase when LLD-g-MAH was added. Nonisothermal crystallization exotherms of the compatibilized LDPE/EVOH blends showed the retarded crystallization of the dispersed EVOH phase, which probably resulted from the constraint effect of the grafted EVOH (EVOH-g-LLD) as well as the size reduction of the EVOH domains. The blends exhibited increased melt viscosity and storage modulus and also enhanced tensile properties with the addition of LLD-g-MAH, which seemed to be attributable to both dispersed particle-size reduction and improved interfacial adhesion. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1245–1256, 1998     

Radiation effects on poly(propylene) (PP)/ethylene–vinyl acetate copolymer (EVA) blends

Radiation effects on poly(propylene)/ethylene–vinyl acetate copolymer (PP/EVA) blends are discussed. Increasing the EVA content enhanced the crosslinking effect of radiation in PP/EVA blends. This effect was significant when the EVA content was ≥50% in PP/EVA blends that were exposed to γ‐ray irradiation in air. This phenomenon is discussed in relation to the compatibility, morphology, and thermal properties of PP/EVA blends. The results indicate that the effect is dependent on the compatibility, the increase in the amorphous region content, and the EVA content in PP/EVA blends. The possible mechanism of radiation crosslinking or degradation in irradiated PP/EVA blends was studied quantitatively by a novel method, a “step analysis” process, and thermal gravimetric analysis. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3420–3424, 2002     

The Effects of PP-g-MA on the Physical Properties and Morphology of Polypropylene (PP)/Recycled Acrylonitrile Butadiene Rubber (rNBR) Blends

Polypropylene-grafted maleic anhydride (PP-g-MA) was used to enhance the compatibility of polypropylene (PP) and recycled acrylonitrile butadiene rubber (rNBR) blends. The blends were prepared by melt mixing using a Haake Rheomix Polydrive R 600/610 mixer at 180°C. The processing torque was used to investigate the mixing process. The better mixing of compatibilized blends (PP/rNBR-MA) was evidence by the higher stabilization torque. Compared to uncomapatibilized PP/rNBR blends, tensile properties and oil resistance of compatibilized PP/rNBR were improved. SEM micrographs of tensile fractured surfaces showed better dispersion and better interfacial adhesion between the phases of compatibilized blends compared to uncompatibilized counterparts.     

Uniaxial tensile behavior and thermoforming characteristics of high barrier EVOH‐based blends of interest in food packaging

The uniaxial tensile characteristics of blends of an ethylene‐vinyl alcohol copolymer (EVOH‐32 mol% ethylene) with an amorphous PA and/or a nylon‐containing ionomer, used as barrier layer in multilayer food packaging structures, was assessed in this paper. The stress‐strain behavior of these materials at elevated temperatures and at different strain rates was examined. The stress‐strain curves obtained were used to understand the influence of temperature and strain rate on the uniaxial deformation process of the materials, these being of general importance during typical processing steps including thermoforming. A male mold for deep‐draw was used to assess the thermoforming (biaxial deformation in nature) behavior of extruded sheets at 100, 120, 140 and 150°C, and the results were broadly found to be in agreement with results from simple uniaxial tensile tests. From the preliminary thermoforming results, it was found that EVOH/aPA extruded blends did not improve the poor formability of EVOH alone. In contrast, significant improvement in thermoformability was achieved by blending EVOH with a compatibilized ionomer. Optimum forming capacity was achieved in a ternary blend by addition of a compatibilized ionomer to an EVOH/aPA blend in the range of 140°C–150°C. The ternary blend showed a lower reduction of thickness in the sidewalls, as well as a higher dimensional uniformity in the thermoformed part. Polym. Eng. Sci. 44:598–608, 2004. © 2004 Society of Plastics Engineers.     

Study on toughening effect of maleic anhydride‐grafted‐poly(ethylene‐octene) to EVOH and their compatibility

Blends of poly(ethylene‐co‐vinyl alcohol) (EVOH) with maleic anhydride‐grafted‐poly(ethylene‐octene) (POE‐g‐MAH) were prepared by blending extrusion in order to improve the toughness and flexibility of EVOH. The compatibility behavior of these blends with POE‐g‐MAH content range from 0 to 25 wt% was studied using mechanical, thermal, infrared, and morphology characterization techniques. The mechanical test results showed that POE‐g‐MAH can significantly improve the impact toughness of EVOH with a brittle‐tough transition appeared at the POE‐g‐MAH content of 20 wt%. A huge increase of toughness of the blend was also observed when the POE‐g‐MAH content was increased to 15 wt%. The thermal analysis of the blends demonstrated that the thermal stability of EVOH is improved with the addition of POE‐g‐MAH, adding 20 wt% or more POE‐g‐MAH can effectively decrease the crystallinity of EVOH and greatly improve compatibility between the two components. The existence of esterification between anhydride groups in POE‐g‐MAH and hydroxyl groups in EVOH in melt processing was confirmed using Fourier transform infrared technique. Morphology analysis of the Izod impact fractures has clearly shown the mechanisms for these blends to change from brittle to tough with increasing the POE‐g‐MAH content. POLYM. ENG. SCI., 53:2093–2101, 2013. © 2013 Society of Plastics Engineers     

Poly(ethylene‐graft‐ethylene oxide) (PE‐PEO) and poly(ethylene‐co‐acrylic acid) (PEAA) as compatibilizers in blends of LDPE and polyamide‐6

In a blend of two immiscible polymers a controlled morphology can be obtained by adding a block or graft copolymer as compatibilizer. In the present work blends of low‐density polyethylene (PE) and polyamide‐6 (PA‐6) were prepared by melt mixing the polymers in a co‐rotating, intermeshing twin‐screw extruder. Poly(ethylene‐graft‐polyethylene oxide) (PE‐PEO), synthesized from poly(ethylene‐co‐acrylic acid) (PEAA) (backbone) and poly(ethylene oxide) monomethyl ether (MPEO) (grafts), was added as compatibilizer. As a comparison, the unmodified backbone polymer, PEAA, was used. The morphology of the blends was studied by scanning electron microscopy (SEM). Melting and crystallization behavior of the blends was investigated by differential scanning calorimetry (DSC) and mechanical properties by tensile testing. The compatibilizing mechanisms were different for the two copolymers, and generated two different blend morphologies. Addition of PE‐PEO gave a material with small, well‐dispersed PA‐spheres having good adhesion to the PE matrix, whereas PEAA generated a morphology characterized by small PA‐spheres agglomerated to larger structures. Both compatibilized PE/PA blends had much improved mechanical properties compared with the uncompatibilized blend, with elongation at break (ε_b) increasing up to 200%. Addition of compatibilizer to the PE/PA blends stabilized the morphology towards coalescence and significantly reduced the size of the dispersed phase domains, from an average diameter of 20 μm in the unmodified PE/PA blend to approximately 1 μm in the compatibilized blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2416–2424, 2000     

Mechanical properties and morphology of PP/ABS blends compatibilized with PP‐g‐2‐HEMA

Polypropylene (PP) and acrylonitrile–butadiene–styrene blends of different composition were prepared using a single‐screw extruder. The binary blend of PP/ABS was observed to be incompatible and shows poor mechanical properties. PP‐g‐2‐hydroxyethyl methacrylate (2‐HEMA) was used as a compatibilizer for the PP/ABS blends. The ternary compatibilized blends of PP/ABS/PP‐g‐2‐HEMA showed improvement in the mechanical properties. Electron micrographs of these blends showed a homogeneous and finer distribution of the dispersed phase. The mechanical performance increased particularly in the PP‐rich blend. The 2.5‐phr (part per hundred of resin) compatibilizer was observed to bring improvement to the properties. The suitability of various existing theoretical models for the predication of the tensile moduli of these blends was examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 72–78, 2003     

Toughening and compatibilization of polypropylene/polyamide‐6 blends with a maleated–grafted ethylene‐co‐vinyl acetate

In this article, maleated–grafted ethylene‐co‐vinyl acetate (EVA‐g‐MA) was used as the interfacial modifier for polypropylene/polyamide‐6 (PP/PA6) blends, and effects of its concentration on the mechanical properties and the morphology of blends were investigated. It was found that the addition of EVA‐g‐MA improved the compatibility between PP and PA6 and resulted in a finer dispersion of dispersed PA6 phase. In comparison with uncompatibilized PP/PA6 blend, a significant reduction in the size of dispersed PA6 domain was observed. Toluene‐etched micrographs confirmed the formation of interfacial copolymers. Mechanical measurement revealed that the addition of EVA‐g‐MA markedly improved the impact toughness of PP/PA6 blend. Fractograph micrographs revealed that matrix shear yielding began to occur when EVA‐g‐MA concentration was increased upto 18 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3300–3307, 2006