Silane grafting and moisture crosslinking of polyethylene: The effect of molecular structure

The silane grafting and moisture crosslinking of different grades of polyethylene have been investigated. Three types of polyethylene (HDPE, LLDPE, and LDPE) with different molecular structures and similar melt flow indices were selected. The initiator was dicumyl peroxide (DCP), and the silane was vinyltrimethoxysilane. The grafting reaction was carried out in an internal mixer. The extent of grafting and the degree of crosslinking were determined, and hot‐set tests were carried out to evaluate the crosslink structure of the different polyethylenes. The LLDPE had the highest degree of grafting, while the LDPE had the least. The rate of crosslinking for LDPE was higher than that of HDPE and LLDPE. The gel content of LDPE was higher than that of HDPE and LLDPE. Hot‐set elongation and the number‐average molecular weight between crosslinks (M_c) were lower for LLDPE and LDPE than for HDPE. Increasing the silane/DCP percentage led to peroxide crosslinking, thereby decreasing the M_c and hot‐set elongation. The number‐average molecular weight (M_n), molecular weight distribution, and number of chain branches were the most important parameters affecting the silane grafting and moisture crosslinking. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Radiation‐induced grafting of acrylic acid and sodium styrene sulfonate onto high‐density polyethylene membranes. II. Thermal and chemical properties

Strong acid cation‐exchange membranes were obtained by radiation‐induced grafting of acrylic acid and sodium styrene sulfonate onto high‐density polyethylene (HDPE). Thermal and chemical properties of the cation‐exchange membranes were investigated. The effectiveness of ? SO₃Na containing membranes was conformed in inducing high resistance to oxidative degradation. The char residue of the grafted HDPE is greater than that of ungrafted HDPE. It shows that the branch chains, including ? SO₃Na and ? COOH groups, give catalytic impetus to the charring. The crystallinity of the grafted membranes was decreased when increasing the grafting yield. It was assumed that the decreased crystallinity was due to collective effects of the inherent crystallinity dilution by the amorphous grafted chains and the crystal distortion of the HDPE component. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3396–3400, 2006     

Ozone‐induced grafting of a sulfoammonium zwitterionic polymer onto low‐density polyethylene film for improving hemocompatibility

Ozone‐induced grafting was developed to improve the hemocompatibility of biomaterials based on low‐density polyethylene (LDPE). An LDPE film was activated with ozone and graft‐polymerized with N,N′‐dimethyl(methacryloylethyl)ammonium propane sulfonate (DMAPS). The existence of sulfobetaine structures on the grafted film was confirmed by X‐ray photoelectron spectroscopy and attenuated total reflection/Fourier transform infrared (ATR–FTIR). More DMAPS was grafted onto the LDPE film as the DMAPS concentration increased, as determined by ATR–FTIR. Static contact‐angle measurements indicated that the DMAPS‐grafted LDPE film had a significant increase in hydrophilicity. The blood compatibility of the grafted film was preliminarily evaluated with a platelet‐rich‐plasma (PRP) adhesion study. No platelet adhesion was observed on the grafted film incubated with PRP at 37°C for 180 min. This new sulfoammonium zwitterionic‐structure‐grafted biomaterial might have potential for biomedical applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3697–3703, 2006     

Properties of grafted polymer metal complexes as ion exchangers and its electrical conductivity

A polyelectrolyte has been prepared, as a potential proton exchange polymer, by grafting acrylic acid/acrylamide (AAc/AAm) and acrylic acid/acrylonitrile (AAc/AN) comonomers onto a low‐density polyethylene film via gamma irradiation. The developed polymers were characterized by evaluating their physico‐chemical properties such as ion exchange capacity (IEC) and electrical conductivity as functions of grafting yield. The grafted film at different compositions was characterized by Fourier transform infrared, thermogravimetric analysis, and scanning electron microscopy. IEC of the grafted film at grafting % 191 and monomer concentration ratio 50:50 for (LDPE‐g‐AAc/AAm) was found to be more than that for (LDPE‐g‐AAc/AN). The electrical conductivity was found to be greatly affected by the comonomer composition, were it increased as the degree of grafting increased for all grafted films. After alkaline treatment with 3% KOH (3% potassium hydroxide), the electrical conductivity of the grafted films found to be increased. The presence of potassium as counter ion maximized the electrical conductivity of the grafted films. The electrical conductivity of Cu‐membrane complexes was higher than that of both Co (cobalt) and Ni (Nickel) complexes. It has been indicated that, the electrical conductivity increased by increasing both Cu ion content and temperature. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers.     

Role of additive HCL in the radiation‐induced grafting copolymerization of acrylic acid and sodium styrene sulfonate to high‐density polyethylene

Acrylic acid and sodium styrene sulfonate were grafted onto high‐density polyethylene (HDPE) membrane by preirradiation, and we prepared a cation exchange membrane with strong acid and weak acid groups. The HCl was used as an additive to change the pH of grafting system, and the effect of pH on grafting yield was studied. In simultaneous radiation method, the overall grafting yield (G_t) and grafting yield of SSS onto HDPE (G_s) increased with decreasing of pH. In preirradiation method, G_t and G_s first increased with decreasing of pH, and the highest grafting yield was observed at pH = 2.80, then decreased if we further reduced the pH of the grafting system. Viscosity of grafting system was changed owing to the change of the ionization degree of polyacrylic acid in the presence of HCl, so that diffuse rate of monomers into matrix was affected. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2622–2626, 2007     

Graft copolymerization of oleic acid onto low‐density polyethylene in the molten state

A graft copolymer of oleic acid (OA) onto low‐density polyethylene (LDPE) was prepared using dicumyl peroxide (DCP) as an initiator in the molten state. The grafting was carried out in a Haake rheometer. The effects of the reaction time and the amount of DCP and the monomer on the percentage of grafting were studied. The rheological behavior and the melt‐flow rate of the graft copolymer (LDPE‐g‐OA) were also investigated. FTIR spectroscopy and a mass spectrum were used to characterize the structure of LDPE‐g‐OA. The experimental results showed that when the OA amount was 10 wt % and the DCP amount was 0.4 wt % based on the LDPE the percentage of grafting of LDPE‐g‐OA, prepared by maintaining the temperature at 170°C and the roller speed at 80 rpm, was about 6 wt %. It was found that both LDPE and LDPE‐g‐OA were pseudoplastic fluids. OA was grafted onto LDPE in the form of a monomer and a dimer. The grafted LDPE is expected to act as a compatibilizer between starch and polyethylene. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3299–3304, 2003     

PP/LDPE blends produced by reactive processing. I. Grafting efficiency and rheological and high‐elastic properties of [PP/LDPE]‐g‐IA melts

Itaconic acid (IA) was grafted onto polypropylene/low‐density polyethylene (PP/LDPE) blends. The ratio of polymeric components was varied from 100 : 0 to 0 : 100. The effect of the variation in the ratios of the components on grafting efficiency and concomitant side processes was studied. Grafting of IA (1 wt %) was initiated by 2,5‐dimethyl‐2,5‐di(tert‐butyl peroxy)‐hexane (0.3 wt %) and was carried out in an extruder reactor equipped with a dynamic mixer. An increase in the PP content of the blend led to a lower yield of the grafted product. With low concentrations of LDPE in the blend (up to 25 wt %), grafting efficiency was observed to increase, and this increase was greater in comparison with the additive rule. Between 25 and 99 wt % of LDPE in the blend, grafting efficiency rose monotonically with LDPE concentration. At or below an LDPE content of 25 wt %, the melt flow index (MFI) of [PP/LDPE]‐g‐IA would increase unlike with PP‐g‐IA systems. But a small quantity of PP (below 25 wt %) in the [PP/LDPE]‐g‐IA blends would result in a decreased MFI unlike with LDPE‐g‐IA. The dependence of swell index and melt strength on the ratio of polymeric components in [PP/LDPE]‐g‐IA blends also was investigated. ©2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5095–5104, 2006     

Efforts to decrease crosslinking extent of polyethylene in a reactive extrusion grafting process

Grafting of acrylic acid and glycidyl methacrylate onto low density polyethylene (LDPE) was performed by using a corotating twin‐screw extruder. The effects of residence time and concentration of initiator and monomers on degree of grafting and gel content of grafting LDPE were studied systematically. Paraffin, styrene, p‐benzoquinone, triphenyl phosphite, tetrachloromethane, and oleic acid were added to try to decrease the extent of crosslinking of LDPE. 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (4‐hydroxyl‐TEMPO) and dipentamethylenethiuram tetrasulfide were also tried to inhibit crosslinking reaction of LDPE during its extruding grafting process. It was found that p‐benzoquinone, triphenyl phosphite and tetrachloromethane were good inhibitors for crosslinking of LDPE. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 535–543, 2001     

The study of melt grafting mechanism of acrylic acid and butyl acrylate onto low density polyethylene and its application as internal plasticizer

Melt grafting of acrylic acid (AA) and butyl acrylate (BA) (equal molar ratios) onto low‐density polyethylene (LDPE) was carried out in Haake internal mixter by free radical grafting copolymerization. The graft degree of AA and BA in the grafted LDPE (LDPE‐g‐(AA+BA)) was determined by FTIR. The influences of initiator on the graft degree of AA and BA, melt flow rate (MFR), and gel content were investigated, and the optimum conditions were obtained. The successive self‐nucleation/annealing (SSA) thermal fraction method was used to characterize the molecular structure and polydispersity of LDPE‐g‐(AA+BA) with various graft degrees. The effects of thermal fraction parameters on fraction of LDPE‐g‐(AA+BA) were investigated. On the basis of the results of SSA, the grafting reaction mechanism of AA and BA onto LDPE was proposed, i.e., grafting reaction preferentially occurred on the tertiary carbons of LDPE. The grafted LDPE possessed suitable reactivity and rheological property. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Investigations of environmental stress cracking resistance of HDPE/EVA and LDPE/EVA blends

HDPE/poly(ethylene‐co‐vinylacetate) (EVA) and low‐density polyethylene (LDPE)/EVA blends were tested and compared with respect to their environmental stress cracking resistance (ESCR) using the Bell‐telephone test. The time to failure in the ESCR test improves with increasing EVA content, and considerable improvements were produced for LDPE/EVA blends while small improvements were observed for HDPE/EVA blends. Thermal, rheological, mechanical, and morphological studies were conducted which established a quantitative relationship between morphological features and composition. Furthermore, the failed specimens were further characterized by scanning electron microscopy and fractographic methodology to investigate the failure mechanism for ESCR samples. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39880.     

Radiation‐induced grafting of glycidyl methacrylate onto high‐density polyethylene (HDPE) and radiation lamination of HDPE

Radiation‐induced grafting of glycidyl meth‐acrylate (GMA) onto high‐density polyethylene (HDPE) and the radiation lamination of HDPE by bulk grafting of GMA were reported. The effects of irradiation dose, monomer concentration, and atmosphere on grafting were investigated. The extent of grafting initially increased with irradiation dose and then remained almost constant. The extent of grafting was higher in 2M GMA than in 1M GMA at the same irradiation dose. The extent of grafting in nitrogen was higher than that in air. The grafted samples were characterized with FTIR spectrometry and thermogravimetric (TG) analysis. A carbonyl group was found on grafted HDPE samples, and the carbonyl index increased with the extent of grafting. TG analyses proved the existence of grafted materials on HDPE and the grafted GMA thermally decomposes at a temperature lower than that of HDPE. Strong adhesion could be obtained with radiation lamination of HDPE by bulk grafting of GMA. Benzophenone facilitates the grafting in a proper concentration range. The adhesion mechanism of the laminated samples was the entanglement of the grafted chains. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 772–779, 2005     

Structure and properties of polypropylene/low‐density polyethylene blends grafted with itaconic acid in the course of reactive extrusion

This study was concerned with the structural features and mechanical properties of polypropylene (PP)/low‐density polyethylene (LDPE) blends, which after compounding were modified by the free‐radical grafting of itaconic acid (IA) to produce [PP/LDPE]‐g‐IA in the course of reactive extrusion. To analyze the structural features of the [PP/LDPE]‐g‐IA systems, differential scanning calorimetry and relaxation spectrometry techniques were used. The data were indicative of the incompatibility of PP and LDPE in the [PP/LDPE]‐g‐IA systems on the level of crystalline phases; however, favorable interactions were observed within the amorphous phases of the polymers. Because of these interactions, the crystallization temperature of PP increased by 5–11°C, and that of LDPE increased by 1.3–2.7°C. The rapprochement of their glass‐transition temperatures was observed. The single β‐relaxation peak for the [PP/LDPE]‐g‐IA systems showed that compatibility on the level of structural units was responsible for β relaxation in the homopolymers used. Variations in the ratios of the polymers in the [PP/LDPE]‐g‐IA systems led to both nonadditive and complex changes in the viscoelastic properties as well as mechanical characteristics for the composites. Additions of up to 5 wt % PP strengthened the [PP/LDPE]‐g‐IA blended systems between the glass‐transition temperatures of LDPE and PP. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1746–1754, 2006     

Grafting of itaconic acid onto LDPE by the reactive extrusion: Effect of neutralizing agents

Grafting of itaconic acid (IA) onto low‐density polyethylene (LDPE) was performed by reactive extrusion where the initiator was dicumyl peroxide, and the neutralizing agents (NAs) were zinc oxides and hydroxides as well as magnesium oxides and hydroxides. The carboxyl groups were neutralized in molten LDPE directly in the course of acid grafting, and in prefabricated functionalized polyethylene (LDPE‐g‐IA). It was found that neutralizing agents introduced into the initial reaction mixture increase the yield of LDPE‐g‐IA while the carboxyl groups were neutralized partially or totally through chemical reactions. The physical structure of LDPE‐g‐IA did not in fact suffer any substantial changes. From the standpoint of neutralization activity, the NAs studied could be arranged as follows: Zn(OH)₂ > ZnO > Mg(OH)₂ > MgO. NA, added into the initial reaction mixture improved the grafting efficiency of IA onto LDPE. In case of the one‐step process (neutralization simultaneously with grafting), the neutralizing effect appears stronger than that in the two‐step process (neutralization of prepared LDPE‐g‐IA). This means that neutralization of carboxyl groups in IA was less effective when NA was introduced into LDPE‐g‐IA than for the case of the initial reactive mixture. Chemical neutralization of grafted IA results in products of improved resistance to thermal oxidation and thermal stability of melt. This result is of practical importance to the opportunities for widening the application range for PE modified by grafting IA, while preparing polymer blends to be compounded, processed, and used at elevated temperatures. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 828–836, 2003     

Studies on mechanical and thermal properties of ternary blends of polyethylenes. I

Six film samples of varying compositions of linear low‐density polyethylene (LLDPE), 10–35 wt %, and high‐density polyethylene (HDPE), 40–65 wt %, having a fixed percentage of low‐density polyethylene (LDPE) at 25 wt % were extruded by melt blending in a single‐screw extruder (L/D ratio = 20 : 1) of uniform thickness of 2 mil. The tensile strength, elongation at break, and impact strength were found to increase up to 60 wt % HDPE addition, starting from 40 wt % HDPE, in the blends and then decreased. The blend sample B‐500 was found to be more thermally stable than its counterparts. The appearance of a single peak beyond 45 wt % HDPE content in the blend in dynamic DSC scans showed the formation of miscible blend systems and this was further confirmed by scanning electron microscopic analysis. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1691–1698, 2005     

Physicomechanical,optical, barrier,and wide angle X‐ray scattering studies of filled low density polyethylene films

Series of low density polyethylene (LDPE) films filled with different fillers such as silica, mica, soya protein isolate, potassium permanganate, and alumina were processed using a single screw extruder. The filled LDPE films were characterized for physicomechanical properties like tensile strength, percentage elongation at break, and tear strength, optical properties like percent transmission and haze. The barrier properties such as water vapor transmission rate and oxygen transmission rate of the filled LDPE films have also been reported. Microcrystalline parameters such as crystal size (〈N〉) and lattice distortion (g) of the filled LDPE films obtained using wide angle X‐Ray scattering method have been reported. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2781–2789, 2006     

Correlations between processing parameters,morphology, and properties of blown films of LLDPE/LDPE blends,part 2: Crystalline and amorphous biaxial orientation by WAXD pole figures

The biaxial molecular orientation of blown films made of blends of linear low density polyethylene (LLDPE) with low density polyethylene (LDPE) was characterized by two different methods: complete pole figures obtained by wide angle X‐rays diffraction (WAXD) and polarized infrared spectroscopy (IR) using the Krishnaswamy approach. The molecular orientation of the blends amorphous phase was also evaluated by polarized IR. The crystallinity of the blown films was determined by WAXD. A good correlation between the X‐ray pole figures and the polarized IR results was obtained. At all blends compositions, it was shown that the a‐axis of the polyethylene orthorhombic cell was preferentially oriented along the machine direction, the orientation degree along this direction increasing with the increase of the LDPE amount in the blends. The b‐axis changed its preferential orientation from film thickness in the 100/0 LLDPE/LDPE film to along the transverse direction with increasing LDPE in the blends. The c‐axis changed its orientation from orthogonal to normal direction in the 100/0 LLDPE/LDPE film to along the film thickness with increasing LDPE in the blends. Polarized IR characterization showed a negligible orientation of the amorphous phase. The amount of crystallinity was dependent on blend composition decreasing with the increase of LDPE content in the blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2760–2767, 2006     

Dynamic viscoelasticity of low‐density polyethylene/in‐situ‐grafted carbon black composite

The study on the dynamic viscoelastic properties of grafted carbon black (g‐CB) filled low‐density polyethylene (LDPE) was carried out. Because of formation of CB networking, the characteristic modulus plateau and loss tangent arc appears. Addition of grafting monomer like butyl acrylate (BA) and acroleic acid (AA) enhances the interaction between particles and matrix due to accelerated formation of micronetworking in the composites induced by forming branch chains of AA and BA with multiunit. The decrease of the temperature corresponding to α_c mechanical relaxation together with AA (BA) addition given by the position of loss tangent (tan δ) peak for LDPE is owed to the formation of long‐chain polymer grafted between CB and the matrix, which facilitates the slip of the lamella of LDPE. The influence of maleic anhydride (MA) on enhancing interaction between LDPE and CB is not so pronounced, as compared with AA and BA because of no formation of long chain between CB particle and polymer matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4127–4132, 2006     

Formation and characterization of polyethylene blends for autoclave‐based expanded‐bead foams

Blends of linear‐low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and high‐ density polyethylene (HDPE) were foamed and characterized in this research. The goal was to generate clear dual peaks from the expanded polyethylene (EPE) foam beads made from these blends in autoclave processing. Three blends were prepared in a twin‐screw mixing extruder at two rotational speeds of 5 and 50 rpm: Blend1 (LLDPE with 20 wt% HDPE), Blend 2 (LLDPE with 20 wt% LDPE), and Blend 3 (LLDPE with 10 wt% HDPE and 10 wt% LDPE). The differential scanning calorimetric (DSC) measurement was taken at two cooling rates: 5 and 50°C/min. Although no dual peaks were present, the results showed that blending with HDPE has a more noticeable effect on the DSC curve of LLDPE than blending with LDPE. Also, the rotational speed and cooling rate affected the shape of the DSC curves and the percentage area below the onset point. The DSC characterization of the batch foamed blends revealed multiple peaks at certain temperatures, which may be mainly due to the annealing effect during the gas saturation process. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Nanocomposites from fluoro‐oxygenated polyethylene: A novel route to organoclay exfoliation

We present a novel approach to improving organoclay exfoliation in a nonpolar matrix, polyethylene. High‐density polyethylene (HDPE) particles were modified by exposure to a reactive gas atmosphere containing F₂ and O₂. This treatment was aimed at increasing the polarity of the polymer with the formation of carboxyl, hydroxy, and ketone functionalities on the particle surface. The surface‐treated high‐density polyethylene (ST‐HDPE) particles were then melt‐mixed with an appropriate organoclay to form nanocomposites. Transmission electron microscopy (TEM), wide‐angle X‐ray scattering, stress–strain analysis, and Izod impact measurements were used to evaluate the nanocomposite morphology and physical properties. These data were compared to those of equivalent nanocomposites prepared from unmodified HDPE and high‐density polyethylene grafted with maleic anhydride (HDPE‐g‐MA). The nanocomposites prepared from the ST‐HDPE particles exhibited much better properties and organoclay dispersion than those prepared from unmodified HDPE. The level of reinforcement observed in ST‐HDPE‐based nanocomposites was comparable to, if not better than, that seen in HDPE‐g‐MA‐based nanocomposites. However, a comparison of the TEM micrographs suggested better organoclay exfoliation in HDPE‐g‐MA than the current version of ST‐HDPE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2980–2989, 2006     

Raman spectra of high‐density,low‐density,and linear low‐density polyethylene pellets and prediction of their physical properties by multivariate data analysis

Raman spectra have been measured for pellets of five samples of high‐density polyethylene (HDPE), seven samples of low‐density polyethylene (LDPE), and six samples of linear low‐density polyethylene (LLDPE). The obtained Raman spectra have been compared to find out characteristic Raman bands of HDPE, LDPE, and LLDPE. Principal component analysis (PCA) was applied to the Raman spectra in the 1600–650 cm^?1 region after multiplicative scatter correction (MSC) to discriminate the Raman spectra of the three different PE species. They are classified into three groups by a score plot of PCA factor 1 vs. 2. HDPE with high density and high crystallinity gives high scores on the factor 1 axis, while LDPE with low density and low crystallinity yields negative scores on the same axis. It seems that factor 1 reflects the density or crystallinity. A PC weight loadings plot for factor 1 shows six upward peaks corresponding to the bands arising from the crystalline parts or all‐trans ? (CH₂)_n? groups and seven downward peaks ascribed to the bands of the amorphous or anisotropic regions and those arising from the short branches. Partial least‐squares (PLS‐1) regression was applied to the Raman spectra after MSC to propose calibration models that predict the density, crystallinity, and melting points of the polyethylenes. The correlation coefficient was calculated to be 0.9941, 0.9800, and 0.9709 for the density, crystallinity, and melting point, respectively, and their root‐mean‐square error of cross validation (RMSECV) was found to be 0.0015, 3.3707, and 2.3745, respectively. The loadings plot of factor 2 for the prediction of melting point is largely different from those for the prediction of density and crystallinity. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 443–448, 2002