A Novel Adsorption Cycle for CO2 Recovery: Experimental and Theoretical Investigations of a Temperature Swing Compression Process

Abstract

A novel adsorption cycle is examined experimentally and theoretically for recovering carbon dioxide from a 50 mol% mixture with carbon monoxide. Several adsorbents are considered, and zeolite NaY is chosen for the process due to its high capacity and selectivity for CO₂ in the presence of CO. The process consists of three steps. The bed is fed the gas mixture at 273 K until CO₂ breakthrough occurs. The bed then undergoes countercurrent blowdown of CO₂ while heating at 391 K and is finally cooled to the initial feed temperature once the bed has been depleted of CO₂. Results are presented from laboratory scale experiments and are described using numerical simulations. This novel cycle provides a method for capturing and producing CO₂ without the need for a purge gas and has low energy requirements if waste heat is available.     

Separation of CO2 and N2 on Zeolite Silicalate-1 Membrane Synthesized on Novel Support

This paper reports on the properties of an MFI-type zeolite (silicalite-1) membrane synthesized on a novel tubular support with a 0.45 µm-pore size active layer consisting of zirconium and titanium oxides. Even though the membrane was synthesized by a pore plugging method, apart from penetrating into the support, the silicalite-1 crystals formed a 1.5 µm layer on top of the support. After the zeolite synthesis, the Si constituted more than 35% of the active layer of the support, which implies small size and close packing of the silicalite-1 crystals in the pores of the active layer.

Single gas permeation tests with N₂ and CO₂ revealed comparable N₂ and CO₂ permeances. On the other hand, CO₂/N₂ gas separation tests performed at different total feed pressures and feed compositions lead to CO₂/N₂ permselectivities as high as 26.0, with the corresponding CO₂ permeance of 6 × 10^?8 mol/m² Pa s. The effects of changing the partial pressure gradient of CO₂ across the membrane by means of varying the total feed pressure and the feed composition on the CO₂ permeance and CO₂/N₂ permselectivity are discussed.     

Modification of ABS Membrane by PEG for Capturing Carbon Dioxide from CO2/N2 Streams

Carbon dioxide capture and storage (CCS) has been propounded as an important issue in greenhouse gas emissions control. In this connection, in the present article, the advantages of using polymeric membrane for separation of carbon dioxide from CO₂/N₂ streams have been discussed. A novel composition for fabrication of a blend membrane prepared from acrylonitrile-butadiene-styrene (ABS) terpolymer and polyethylene glycol (PEG) has been suggested. The influence of PEG molecular weight (in the range of 400 to 20000) on membrane characteristics and gas separation performance, the effect of PEG content (0–30 wt%) on gas transport properties, and the effect of feed side pressure (ranging from 1 to 8 bar) on CO₂ permeability have been studied. The results show that CO₂ permeability increases from 5.22 Barrer for neat ABS to 9.76 Barrer for ABS/PEG20000 (10 wt%) while the corresponding CO₂/N₂ selectivity increases from 25.97 to 44.36. Furthermore, it is concluded that this novel membrane composition has the potential to be considered as a commercial membrane.     

Separation and capture of carbon dioxide from CO2/H2 syngas mixture using semi-clathrate hydrates

The relation between anthropogenic emissions of CO₂ and its increased levels in the atmosphere with global warming and climate change has been well established and accepted. Major portion of carbon dioxide released to the atmosphere, originates from combustion of fossil fuels. Integrated gasification combined cycle (IGCC) offers a promising fossil fuel technology considered as a clean coal-based process for power generation particularly if accompanied by precombustion capture. The latter includes separation of carbon dioxide from a synthesis gas mixture containing 40 mol% CO₂ and 60 mol% H₂.A novel approach for capturing CO₂ from the above gas mixture is to use gas hydrate formation. This process is based on selective partition of CO₂ between hydrate phase and gas phase and has already been studied with promising results. However high-pressure requirement for hydrate formation is a major problem.We have used semiclathrate formation from tetrabutylammonium bromide (TBAB) to experimentally investigate CO₂ capture from a mixture containing 40.2 mol% of CO₂ and 59.8 mol% of H₂. The results shows that in one stage of gas hydrate formation and dissociation, CO₂ can be enriched from 40 mol% to 86 mol% while the concentration of CO₂ in equilibrium gas phase is reduced to 18%. While separation efficiency of processes based on hydrates and semi-clathrates are comparable, the presence of TBAB improves the operating conditions significantly. Furthermore, CO₂ concentration could be increased to 96 mol% by separating CO₂ in two stages.     

CO2 recovery from flue gas by PSA process using activated carbon

An experimental study was performed for the recovery of CO₂ from flue gas of the electric power plant by pressure swing adsorption process. Activated carbon was used as an adsorbent. The equilibrium adsorption isotherms of pure component and breakthrough curves of their mixture (CO₂ : N₂ : O₂=17 : 79 : 4 vol%) were measured. Pressure equalization step and product purge step were added to basic 4-step PSA for the recovery of strong adsorbates. Through investigation of the effects of each step and total feed rate, highly concentrated CO₂ could be obtained by increasing the adsorption time, product purge time, and evacuation time simultaneously with full pressure-equalization. Based on the basic results, the 3-bed, 8-step PSA cycle with the pressure equalization and product purge step was organized. Maximum product purity of CO₂ was 99.8% and recovery was 34%.     

Sequestration of CO2 using microorganisms and evaluation of their potential to synthesize biomolecules

ABSTRACT

Microalgae are the unicellular or multicellular photosynthetic microorganisms that can efficiently fix carbon dioxide (CO₂) from various sources such as the environment, industrial flue gas, and some carbonate salts. In the present study, one green microalgal strain and a cyanobacterial consortium were used separately for the sequestration of CO₂ at different pHs (7–11), at different initial concentrations of CO₂ (5–20%), and at various inoculum sizes (5–12.5%). The maximum sequestration of CO₂ was found to be 74.37 ± 0.49% and 71.12 ± 0.05% at 5% and 15% CO₂ for green algae and cyanobacterial consortium. The biomass generated after sequestration of CO₂ was utilized for the synthesis of biomolecules.     

Design and operation of pilot plant for CO2 capture from IGCC flue gases by combined cryogenic and hydrate method

This project is a trial conducted under contract with CO₂CRC, Australia of a new CO₂ capture technology that can be applied to integrated gasification combined cycle power plants and other industrial gasification facilities. The technology is based on combination of two low temperature processes, namely cryogenic condensation and the formation of hydrates, to remove CO₂ from the gas stream. The first stage of this technology is condensation at −55 °C where CO₂ concentration is expected to be reduced by up to 75 mol%. Remaining CO₂ is captured in the form of solid hydrate at about 1 °C reducing CO₂ concentration down to 7 mol% using hydrate promoters. This integrated cryogenic condensation and CO₂ hydrate capture technology hold promise for greater reduction of CO₂ emissions at lower cost and energy demand. Overall, the process produced gas with a hydrogen content better than 90 mol%. The concentrated CO₂ stream was produced with 95-97 mol% purity in liquid form at high pressure and is available for re-use or sequestration. The enhancement of carbon dioxide hydrate formation and separation in the presence of new hydrate promoter is also discussed. A laboratory scale flow system for the continuous production of condensed CO₂ and carbon dioxide hydrates is also described and operational details are identified.     

Improving SAPO-34 performance for CO2/CH4 separation and optimization of adsorption conditions using central composite design

ABSTRACT

SAPO-34 molecular sieves have a high adsorption capacity in separation of CO₂ from CO₂/CH₄ mixture. In this study, SAPO-34 was modified by different solutions at various operating conditions to enhance the removal of carbon dioxide from the methane gas. Modifications can change pore size and also Si/Al ratio in SAPO-34 and make changes in the acidity of the adsorbent via the ion exchange process. The effects of temperature and pressure on the separation were studied using the design of experiments. Finally, based on the results of the experimental optimization process applying central composite design (CCD) method, the highest yield of CO₂ separation from the methane gas (95%) was obtained when using P-SAPO-34 sample at 17.4°C and 4.6 bar.     

Techno-economic evaluation of a PVAm CO2-selective membrane in an IGCC power plant with CO2 capture

Published data for an operating power plant, the ELCOGAS 315 MWe Puertollano plant, has been used as a basis for the simulation of an integrated gasification combined cycle process with CO₂ capture. This incorporated a fixed site carrier polyvinylamine membrane to separate the CO₂ from a CO-shifted syngas stream. It appears that the modified process, using a sour shift catalyst prior to sulphur removal, could achieve greater than 85% CO₂ recovery at 95 vol% purity. The efficiency penalty for such a process would be approximately 10% points, including CO₂ compression. A modified plant with CO₂ capture and compression was calculated to cost €2320/kW, producing electricity at a cost of 7.6 € cents/kWh and a CO₂ avoidance cost of about €40/tonne CO₂.     

Effects of Synthesis Temperature and Support Material on CO2 and CH4 Permeation through SAPO-34 Membranes

In this research, continuous SAPO-34 membranes were synthesized via secondary growth method onto both α-Al₂O₃ and mullite supports at three levels of synthesis temperature: 185, 195, and 220°C for 24 h. The synthesized membranes were characterized using XRD and SEM analysis and single gas permeation experiments. It was found out that support material and synthesis temperature both have significant effects on the membrane performance. At higher synthesis temperature, SAPO-34 crystals grown over the mullite support become more uniform and smaller in size but those grown on the α-Al₂O₃ support become larger. Effect of synthesis temperature on single gas permeation properties of the synthesized SAPO-34 membranes was also studied. For the mullite supported membranes, the CH₄ and CO₂ permeances decrease as synthesis temperature increases; but in the case of the alumina supported membranes, by increasing synthesis temperature, CH₄ and CO₂ permeances first decrease up to 195°C and then increase up to 220°C. Even in equal membrane thicknesses, the mullite supported membrane shows lower gas permenaces. Increasing synthesis temperature decreases CO₂/CH₄ ideal selectivity for the α-Al₂O₃ supported membranes, while increases for the mullite supported membranes. Under optimum synthesis conditions, at room temperature and 2 bar feed pressure, the CO₂ permeance through the α-Al₂O₃ and the mullite supported SAPO-34 membranes are 8.2 × 10^?7 and 8.5 × 10^?8 (mol/m² · s · Pa), respectively, and CO₂/CH₄ ideal selectivities are 51 and 61, respectively.     

ALTERNATIVE GENERATION OF H2, CO AND H2, CO2 MIXTURES FROM STEAM-CARBON DIOXIDE REFORMING OF METHANE AND THE WATER GAS SHIFT WITH PERMEABLE (MEMBRANE) REACTORS

A new process is proposed which converts CO₂ and CH₄ containing gas streams to synthesis gas, a mixture of CO and H₂ via the catalytic reaction scheme of steam-carbon dioxide reforming of methane or the respective one of only carbon dioxide reforming of methane, in permeable (membrane) reactors. The membrane reformer (permreactor) can be made by reactive or inert materials such as metal alloys, microporous ceramics, glasses and composites which all are hydrogen permselective. The rejected CO reacts with steam and converted catalytically to CO₂ and H₂ via the water gas shift in a consecutive permreactor made by similar to the reformer materials and alternatively by high glass transition temperature polymers. Both permreactors can recover H₂ in permeate by using metal membranes, and H₂ rich mixtures by using ceramic, glass and composite type permselective membranes. H₂ and CO₂ can be recovered simultaneously in water gas shift step after steam condensation by using organic polymer membranes. Product yields are increased through permreactor equilibrium shift and reaction separation process integration.

CO and H₂ can be combined in first step to be used for chemical synthesis or as fuel in power generation cycles. Mixtures of CO₂ and H₂ in second step can be used for synthesis as well (e.g., alternative methanol synthesis) and as direct feed in molten carbonate fuel cells. Pure H₂ from the above processes can be used also for synthesis or as fuel in power systems and fuel cells. The overall process can be considered environmentally benign because it offers an in-situ abatement of the greenhouse CO₂ and CH₄ gases and related hydrocarbon-CO₂ feedstocks (e.g., coal, landfill, natural, flue gases), through chemical reactions, to the upgraded calorific value synthesis gas and H₂, H₂ mixture products.     

SELECTIVE GAS ABSORPTION UNDER PRESSURE

For selective removal of H2S from much larger quantities of CO₂ under pressure, an industrial prototype spray column has been constructed. Sodium hydroxide solution was atomized by a pressure nozzle of special design and entered the scrubber as fine spray to contact the sour gases.

Several operating variables were examined in order to indicate optimal operating conditions for maximum selectivity of H₂S over CO₂. Fine mist and short contact time favor this selective absorption process. An optimum inlet reactant concentration was found dependent upon the H₂S content relative to CO₂ in the inlet sour gas mixture. A special nozzle/shield configuration to avoid contact of sour gas with highly turbulent liquid during droplet formation significantly improved the selectivity.     

Oxygen-containing functional group-facilitated CO2 capture by carbide-derived carbons

A series of carbide-derived carbons (CDCs) with different surface oxygen contents were prepared from TiC powder by chlorination and followed by HNO₃ oxidation. The CDCs were characterized systematically by a variety of means such as Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, ultimate analysis, energy dispersive spectroscopy, N₂ adsorption, and transmission electron microscopy. CO₂ adsorption measurements showed that the oxidation process led to an increase in CO₂ adsorption capacity of the porous carbons. Structural characterizations indicated that the adsorbability of the CDCs is not directly associated with its microporosity and specific surface area. As evidenced by elemental analysis, X-ray photoelectron spectroscopy, and energy dispersive spectroscopy, the adsorbability of the CDCs has a linear correlation with their surface oxygen content. The adsorption mechanism was studied using quantum chemical calculation. It is found that the introduction of O atoms into the carbon surface facilitates the hydrogen bonding interactions between the carbon surface and CO₂ molecules. This new finding demonstrated that not only the basic N-containing groups but also the acidic O-containing groups can enhance the CO₂ adsorbability of porous carbon, thus providing a new approach to design porous materials with superior CO₂ adsorption capacity.     

A Single Stage Membrane Process for CO2 Capture from Flue Gas by a Facilitated Transport Membrane

Carbon dioxide is the most important anthropogenic greenhouse gas and it accounts for about 80% of all greenhouse gases (GHG). The global atmospheric CO₂ concentrations have been increased significantly and have become the major source responsible for global warming; the greatest environmental challenge the world is facing now. The efforts to control the GHG emissions include the recovery of CO₂ from flue gas. In this work, feasibility analysis, based on a single stage membrane process, has been carried out with an in-house membrane program interfaced within process simulation program (AspenHysys) to investigate the influence of process parameters on the energy demand and flue gas processing cost. A novel CO₂-selective membrane with the facilitated transport mechanism has been employed to capture CO₂ from the flue gas mixtures. The results show that a membrane process using the facilitated transport membrane can also be considered as an alternative CO₂ capture process and it is possible to achieve more than 90% CO₂ recovery and 90% CO₂ purity in the permeate with reasonable energy consumption compared to amine absorption and other capture techniques.     

Theoretical and experimental study on the emission characteristics of waste plastics incineration by modified O2/RFG combustion technology

For mitigating the emission of greenhouse gas CO₂ from general air combustion systems, a clean combustion technology O₂/RFG is in development. The O₂/RFG combustion technology can significantly enhance the CO₂ concentration in the flue gas; however, using almost pure oxygen or pure CO₂ as feed gas is uneconomic and impractical. As a result, this study proposes a modified O₂/RFG combustion technology in which the minimum pure oxygen is mixed with the recycled flue gas and air to serve as the feed gas. The effects of different feed gas compositions and ratios of recycled flue gas on the emission characteristics of CO₂, CO and NO_x during the plastics incineration are investigated by theoretical and experimental approaches.Theoretical calculations were carried out by a thermodynamic equilibrium program and the results indicated that the emissions of CO₂ were increased with the O₂ concentrations in the feed gas and the ratios of recycled flue gas increased. Experimental results did not have the same trends with theoretical calculations. The best feed gas composition of the modified O₂/RFG combustion was 40% O₂ + 60% N₂ and the best ratio of recycled flue gas was 15%. As the O₂ concentration in feed gas and the ratio of recycled flue gas increased, the total flow rates and pressures of feed gas reduced. The mixing of solid waste and feed gas was incomplete and the formation of CO₂ decreased. Moreover, the emission of CO was decreased as the O₂ concentration in feed gas and the ratio of recycled flue gas increased. The emission of NO_x gradually increased with rising the ratio of recycled flue gas at lower O₂ concentration (<40%) but decreased at higher O₂ concentration (>60%).     

Characteristics of CO2 Absorption into Aqueous Ammonia

Abstract

Aqueous ammonia was investigated as a new absorbent of the chemical absorption process for CO₂ capture from combustion flue gas. The effects of the temperature and concentration of aqueous ammonia on CO₂ absorption in a semi‐batch reactor were studied by interpreting breakthrough curves. Raman spectroscopy analysis of CO₂ loaded aqueous ammonia provided concentration changes of bicarbonate, carbonate, and carbamate as well as CO₂ sorption capacity at given time during the absorption with 13 wt% aqueous ammonia at 25°C. It was observed that carbamate formation was dominating at the early stage of absorption. Then, the bicarbonate formation took over the domination at the later stage while the carbonate remained unchanged.     

Experimental and theoretical study on H2/CO2 separation by a five-step one-column psa process

An experimental and theoretical study is performed for bulk separation of H₂/CO₂ mixture (70/30 volume %) by PSA process with zeolite 5A, a process widely used commercially in conjunction with the catalytic steam reforming of natural gas or naphtha. For the optimized adsorption conditions of PSA, the characteristics of adsorption/desorption characteristics have been studied through breakthrough and desorption experiments under various conditions. The purge-to-feed ratio is important to the H₂ product purity only at a long adsorption step time. H₂ could be concentrated from 70% in the feed to 99.99% at H₂ recovery of 67.5%. The results of all five steps in PSA are successfully predicted by the LDF model considering an energy balance and nonlinear isotherm. For the model, the effective diffusivities (D,) are obtained separately from the uptake curves of H₂ and CO₂. The Langmuir-Freundlich isotherm is used to correlate the experimental equilibrium data and is very well fitted to the results.     

Experimental study on CO2 hydrate formation in the presence of TiO2, SiO2, MWNTs nanoparticles

ABSTRACT

A series of experiments on CO₂ hydrate formation were carried out in the presence of titanium dioxide (TiO₂), silicon dioxide (SiO₂), multi-walled carbon nanotubes (MWNTs) nanoparticles. The effects of these nanoparticles on induction time, final gas consumption, and gas storage capacity have been investigated at the temperature of 274.15 K and the initial pressure of 5.0 MPa.g. The induction time of CO₂ hydrate formation was remarkably shortened to 12.5 min in the presence of 0.005 wt% MWNTs nanoparticles. The high thermal conductivity and heat capacity of MWNTs nanoparticles presented better heat transfer, and large surface area provided more suitable sites for heterogeneous nucleation of CO₂ hydrate.     

CO2 adsorption performance of polyethyleneimine-modified ion-exchange resin

A series of solid amine adsorbents were prepared by the template method with ion-exchange resin (D001) as the carrier and polyethyleneimine (PEI) as the modifier. The absorbents were characterized by energy disperse spectroscopy (EDS), scanning electron microscope (SEM), N₂ adsorption–desorption, Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) techniques. The effects of PEI loading, adsorption temperature and influent velocities on CO₂ adsorption capacity in a fixed-bed reactor were investigated. The results show that the solid amine adsorbent prepared by the template method had a better PEI dispersion, stability and CO₂ adsorption capacity. The maximum CO₂ adsorption capacity was 3.98 mmol·g^?1 when PEI loading was 30%, the adsorption temperature was 65°C and the influent velocity was 40 mL·min^?1. The CO₂ adsorption capacity decreased only by 9.50% after 10 cycles of adsorption–desorption tests. The study of kinetics indicates that both chemical adsorption and physical adsorption occurred in the CO₂ adsorption process. The CO₂ adsorption process included fast breakthrough adsorption and gradually approaching equilibrium stage. The particle internal diffusion process was the control step for CO₂ adsorption.     

Effects of piperazine concentration and operating conditions on the solubility of CO2 in AMP solution at low CO2 partial pressure

In this study, new equilibrium solubility data for carbon dioxide in aqueous solutions of 2-amino-2-methyl-1-propanol and piperazine (PZ) are provided. The two famous Deshmukh–Mather and Kent Eisenberg thermodynamic models are utilized to predict the CO₂ absorption. The experimental data show that the solubility of CO₂ decreases as the temperature increases. Our data suggest that the addition of PZ has different effects on CO₂ absorption under different partial pressure of the CO₂ in the gas stream. For high partial pressure, the addition of PZ promotes the absorption performance. However, at low CO₂ partial pressure, PZ addition results in less saturated CO₂ loading. The Deshmukh–Mather model can provide an accurate prediction of the experimental data at high partial pressure of CO₂ (i.e. AAD = 3.4%) whereas the modified Kent–Eisenberg model can capture the inverse effects of the PZ at low partial pressure and provides a relatively good approximation of experimental data at low partial pressure (i.e. AAD = 10%).