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1.
The effects of acid oxidation on the surface properties of gel-spun ultra-high modulus and molecular weight polyethylene (UHMWPE) fibers were investigated. Three acid-assisted reactions with CrO3 (I), K2Cr2O, (II), and one base-catalyzed reaction with K2Cr2O7 (III) were studied. In reaction II, two levels of sulfuric acid were used for IIa and IIb, with reaction IIa containing the higher concentration. Under the reaction conditions chosen, i.e. 1 min at 23°C, the effects of these oxidations were restricted to the fiber surfaces. All oxidation reactions either significantly reduced or eliminated the axially oriented macrofibril striations and changed the lamellae perpendicular to the fiber axis to irregular hairline surface structures. The oxidative attacks on the fiber surfaces appeared to have occurred in the fibrillar structure and likely at the disorder regions along the fibrils. The epoxy resin wettability and the interfacial adhesion to the epoxy resin were both improved with reactions I and IIa, whereas reaction III did not affect either of these properties. A positive relationship between surface wettability and interfacial adhesion on single fibers was observed on the untreated and acid oxidized gel-spun UHMWPE fibers.  相似文献   

2.
The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σf), and modulus (E) values of UHMWPE/CNTs (FxCy) and UHMWPE/functionalized CNTs (FxCf‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σf and E values of both FxC0.0012 and FxCf‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers  相似文献   

3.
The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (Dra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The Dra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (Wc) and melting temperature (Tm) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, Wc increases but Tm decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry  相似文献   

4.
Copolymer ethylene-dimethyl-aminoethyl methacrylate (EDAM) with 3.9% DAM side groups and ultra-high molecular weight polyethylene (UHMWPE) were blended in decalin solvent. The hot homogenized solution was poured into an aluminum tray to form gels and the decalin was allowed to evaporate from the resultant gels under ambient condition. Surprisingly, the resultant dry blend films could be elongated to more than 200-fold (λ=200) even for the blend film with 90% EDAM content (9/1 composition), although the maximum draw ratio of EDAM homopolymer films was 1.6-fold (λ=1.6). The mechanism of the great drawability was dependent upon the content of EDAM. The drawability for the 9/1 composite films was attributed to large crystal lamellae of UHMWPE ensuring crystal transition from a folded to a fibrous type. Accordingly, EDAM chains were independent of ultradrawing of UHMWPE and kept a random orientation under ultra-drawing process. The storage (Young's) modulus was 10 GPa at 20 °C. In contrast, EDAM chains within the 1/1 composite films were oriented drastically together with UHMWPE crystallites. The modulus of the 1/1 composition at 20 °C reached 68 GPa, which was higher than the value (40 GPa) of polypropylene films with λ=100. Such considerable difference of modulus due to EDAM content was analyzed in relation to the gelation/crystallization from solutions.  相似文献   

5.
This is the first investigation to report the processing and properties of ultrahigh molecular weight polyethylene (UHMWPE)/functionalized activated nanocarbon (FANC) gel solutions with the aid of supercritical carbon dioxide (scCO2). The ultradrawing and ultimate tensile properties of scCO2UHMWPE and scCO2UHMWPE/FANC fibers were found to improve considerably compared to those of UHMWPE and UHMWPE/FANC fibers prepared in the conventional way. The maximum achievable draw ratio obtained for the optimal scCO2UHMWPE/FANC fibers drawn at 95°C reached 445. The highest tensile tenacity (σf) of the fully drawn scCO2UHMWPE/FANC fiber reached an extraordinary high value of 104 g/d, which is about 3.2 and 1.1 times of that of the optimal UHMWPE and UHMWPE/FANC fully drawn fibers, respectively. The σf obtained for the optimally fully drawn scCO2UHMWPE/FANC fiber is about 25 times of those of steel fibers and is the highest tensile tenacity ever reported for single‐stage drawn polymeric fibers. Considerably lower dynamic transition temperatures and evaluated thinner crystal lamellae nucleated off of extended chains or FANC nucleants were found for as‐prepared scCO2UHMWPE and scCO2UHMWPE/FANC fibers compared with UHMWPE and UHMWPE/FANC fibers, respectively. Specific surface area, morphological, and Fourier transform infrared analyses of the activated nanocarbon (ANC), acid‐treated activated nanocarbon (ATANC) and FANC nanofillers and investigation of thermal, morphological, and orientation factor properties of the as‐prepared and drawn UHMWPE, UHMWPE/FANC, scCO2UHMWPE, and scCO2UHMWPE/FANC fibers were performed to understand the remarkable ultradrawing, dynamic transition, and ultimate tensile properties obtained for scCO2UHMWPE and scCO2UHMWPE/FANC fibers. POLYM. ENG. SCI., 59:1462–1471 2019. © 2019 Society of Plastics Engineers  相似文献   

6.
This investigation aims to improve the ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers by incorporating small amounts of functionalized activated nanocarbon particles with a wide range of specific surface areas (ca. 100–1,400 m2/g) during gel spinning processes of UHMWPE fibers. The ultradrawing, ultimate tensile, orientation properties, and “microfibril” characteristics of UHMWPE/functionalized activated nanocarbon fibers was discovered to improve considerably with the increase in specific surface areas of functionalized activated nanocarbon. An extraordinary high ultimate tensile strength at 95.8 g/d was obtained for the best prepared UHMWPE/functionalized activated nanocarbon drawn fiber. This value is the highest value ever reported for one‐stage drawn UHMWPE fibers and is about 2.9 times that of the UHMWPE drawn fiber prepared in this study. In addition to thermal, ultimate tensile, and orientation factor properties of as‐prepared and/or drawn UHMWPE/functionalized activated nanocarbon fibers, specific surface area, Fourier transform infrared, and morphological analyses of original and functionalized activated nanocarbons were performed to comprehend the considerably improved ultradrawing, ultimate tensile properties, and microfibril characteristics of the UHMWPE/functionalized activated nanocarbon fibers. POLYM. ENG. SCI., 58:980–990, 2018. © 2017 Society of Plastics Engineers  相似文献   

7.
The ultradrawing behavior of gel films of plain ultrahigh molecular weight polyethylene (UHMWPE) and UHMWPE/low molecular weight polyethylene (LMWPE) blends was investigated using one- and two-stage drawing processes. The drawability of these gel films were found to depend significantly on the temperatures used in the one- and two-stage drawing processes. The critical draw ratio (λc) of each gel film prepared near its critical concentration was found to approach a maximum value, when the gel film was drawn at an “optimum” temperature ranging from 95 to 105°C. At each drawing temperature, the one-stage drawn gel films exhibited an abrupt change in their birefringence and thermal properties as their draw ratios reached about 40. In contrast, the critical draw ratios of the two-stage drawn gel films can be further improved to be higher than those of the corresponding single-stage drawn gel films, in which the two-stage drawn gel films were drawn at another “optimum” temperature in the second drawing stage after they had been drawn at 95°C to a draw ratio of 40 in the first drawing stage. These interesting phenomena were investigated in terms of the reduced viscosities of the solutions, thermal analysis, birefringence, and tensile properties of the drawn and undrawn gel films. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 149–159, 1998  相似文献   

8.
Graphene oxide (GO) incorporated ultra-high molecular weight polyethylene (UHMWPE) nanocomposites were prepared by encapsulating GO by UHMWPE in an aqueous media via high-shear mixing, which were subsequently dried and compression molded. Morphological characterizations via scanning electron microscopy revealed the intercalation of UHMWPE chains in the graphitic stacks corresponding to GO. Further, dielectric permittivity of UHMWPE/GO nanocomposite of 1 wt% GO showed a drastic increase (~61) as compared to pure UHMWPE (~2) due to an enhanced interfacial polarization. A significantly higher value of remnant polarization (~10 nC/cm2) and coercive field (~3 kV/cm) was observed in UHMWPE/GO nanocomposite of 1 wt% GO, which showed a strong hysteresis loop of polarization versus electric field plot as compared to pure UHMWPE, which displayed a very weak hysteresis loop. The piezoelectric coefficient (d33) of ~9.5 pm/V was estimated in UHMWPE/GO nanocomposite of 1 wt% GO via piezoresponse force microscopy. Nanocomposite sensor devices were also fabricated and piezoelectric output voltage of ~6 V was recorded in UHMWPE/GO nanocomposite of 1 wt% of GO. We report here for the first time the unique ferroelectric and piezoelectric properties displayed by UHMWPE/GO nanocomposites.  相似文献   

9.
Flexible high-temperature polymeric dielectrics with advanced dielectric properties are urgently demanded in various applications. In this work, series of polymer blend films were prepared from aromatic polythiourea (ArPTU) and polyimide (PI). The experimental results revealed that the blend films were properly engineered to achieve higher breakdown strength, greater dielectric constant, and larger energy density than pure PI film. For instance, the optimum property was obtained from the blend film with 10 wt% ArPTU, exhibiting prominent dielectric properties (K = 4.52, Eb = 443 MV/m), enhanced energy density (4.00 J/cm3) as well as excellent heat resistance (Tg = 419°C). In addition, stable dielectric properties at broad temperature range from −50 to 250°C were also acquired. It is deduced that the good compatibility from ArPTU and PI with similar polarity are responsible for the improved properties. The superior comprehensive properties which combine the advantages of ArPTU and PI suggest the potential applications of ArPTU/PI blend film in high-temperature dielectric areas.  相似文献   

10.
We successfully prepared luminescent electrospun (ES) fibers from the polymer blends of diblock poly[2,7-(9,9-dihexylfluorene)]-block-poly(2-vinylpyridine)(di-PFPVP) or triblock P2VP-b-PF-b-P2VP (tri-PFPVP) with polyethylene oxide (PEO) using a single-capillary spinneret. The morphology and photophysical properties of ES fibers were explored via the molecular architecture, solvent selectivity, and different molecular weights of PEO. The ES fibers had diameters around 400–800 nm using solvent of methanol (MeOH)/H2O while those using CHCl3 were around 1–3 μm, which was probably due to the difference on the solvent dielectric constant. Furthermore, the PF aggregated size and emission peak maximum in the ES fibers increased with enhancing the block copolymer composition using CHCl3. However, an insignificant variation was observed using MeOH/H2O. The larger PF aggregated size of the di-PFPVP/PEO blend ES fibers resulted in the red-shifting and broader emission peak, in comparison with that of the tri-PFPVP/PEO blend ES fibers. The efficient interaction of the PEO with the PVP block in two different block copolymers accounted for the above results. In the ES fibers using the low molecular weight of PEO (Mn~100 K), it exhibited a red-shifting on the PL spectra in comparison with the spin-coated films due to the geometrical confinement. Nevertheless, such confinement was probably significantly reduced using the high molecular weight PEO (Mn~2000 K) and thus an insignificant variation was found on the PL spectra. The present study demonstrated that their aggregate morphology and photophysical properties of ES fibers prepared from conjugated rod-coil block copolymer blends could be significantly tuned through polymer architecture, solvent selectivity, and copolymer composition.  相似文献   

11.
This study examined the effect of the ultradrawing behavior of gel film specimens of ultrahigh‐molecular‐weight polyethylene (UHMWPE) and UHMWPE/low‐molecular‐weight polyethylene (LMWPE) blends on their physical properties. The concentration of a gel film approximated its critical concentration at a fixed drawing temperature; its achievable draw ratio was higher than that of other blend specimens with various concentrations. Noticeably, when about 5 wt % LMWPE was added to a UHMWPE/LMWPE gel film specimen, the achievable draw ratio of the gel film increased, and this contributed to an apparent promoting effect on its anticreeping properties and thermal stability. Therefore, when ULB?0.9 was drawn to a draw ratio of 300, the anticreeping behavior was improved to less than 0.026%/day. Moreover, with respect to the thermal stability, when the same specimen was drawn to a draw ratio of 300, the retention capability of its storage modulus could resist a high temperature of 150°C, which was obviously much higher than the temperature of an undrawn gel film specimen (70°C). To study these interesting behaviors further, this study systematically investigated the gel solution viscosities, anticreeping properties, dynamic mechanical properties, thermal properties, molecular orientations, and mechanical properties of undrawn and drawn UHMWPE/LMWPE gel film specimens. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008  相似文献   

12.
Interface interactions of fiber–matrix play a crucial role in final performance of polymer composites. Herein, in situ polymerization of glycidyl methacrylate (GMA) on the ultrahigh molecular weight polyethylene (UHMWPE) fibers surface was proposed for improving the surface activity and adhesion property of UHMWPE fibers towards carbon nanofibers (CNF)‐epoxy nanocomposites. Chemical treatment of UHMWPE fibers was characterized by FTIR, XPS analysis, SEM, and microdroplet tests, confirming that the grafting of poly (GMA) chains on the surface alongside a significant synergy in the interfacial properties. SEM evaluations also exhibited cohesive type of failure for the samples when both GMA‐treated UHMWPE fiber and CNF were used to reinforce epoxy matrix. Compared with unmodified composite, a ~319% increase in interfacial shear strength was observed for the samples reinforced with both 5 wt % GMA‐grafted UHMWPE and 0.5 wt % of CNF. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43751.  相似文献   

13.
Ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) composite fibers were successfully improved by the addition of nanoalumina (NAL), acid treated nanoalumina (ATNAL), and/or functionalized nanoalumina (FNAL). As evidenced by FTIR and TEM analyses, maleic anhydride grafted polyethylene (PEg‐MAH) molecules were successfully grafted onto ATNAL fillers. The specific surface areas of FNAL fillers reached a maximal value at 516 m2/g, as they were modified using an optimal weight ratio of PEg‐MAH to ATNAL at 8. Achievable draw ratio (Dra) values of UHMWPE/NAL (F100Ay), UHMWPE/ATNAL (F100Ax%‐8‐y) and/or UHMWPE/FNAL (F100Ax%‐8FPEzy) as‐prepared fibers approached a maximal value as NAL, ATNAL, and/or FNAL contents reached an optimal value at 0.1, 0.1, and 0.075 phr, respectively. The maximal Dra values of F100Ax%‐8FPEz0.075 as‐prepared fiber specimens were significantly higher than those of F100A0.1 and F100Ax%‐8‐0.1 as‐prepared fiber specimens. In which, the maximal Dra values obtained for F100Ax%‐8FPEz0.075 as‐prepared fibers reached another maximal value as FNAL fillers were modified using an optimal weight ratio of PEg‐MAH to ATNAL at 8. The ultimate tensile strength value of F100A2%‐8FPE80.075 drawn fiber reached 6.4 GPa, which was about 2.4 times of that of the UHMWPE drawn fibers prepared at the same optimal UHMWPE concentration and drawing condition. POLYM. ENG. SCI., 55:2205–2214, 2015. © 2015 Society of Plastics Engineers  相似文献   

14.
《Polymer Composites》2017,38(8):1689-1697
The effects of hybrid filler of zinc oxide and chitosan (chitosan–ZnO) on thermal, flexural, antimicrobial, chemical resistance, and hardness properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) composites with varying concentration of zinc oxide (ZnO) and further hybridized by chitosan (CS) were successfully studied. The composites were prepared using mechanical ball milling and followed by hot compression molding. The addition of ZnO to the UHMWPE matrix had lowered the melting temperature (T m) of the composite but delayed its degradation temperature. Further investigation of dual filler incorporation was done by the addition of chitosan to the UHMWPE/ZnO composite and resulted in the reduction of UHMWPE crystallization. The flexural strength and modulus had a notably high improvement through ZnO addition up to 25 wt% as compared to neat UHMWPE. However, the addition of chitosan had resulted in lower flexural strength than that of 12 wt% ZnO UHMWPE composite but still higher than that of neat UHMWPE. It was experimentally proven that the incorporation of ZnO and chitosan particles within UHMWPE matrix had further enhanced the antimicrobial properties of neat UHMWPE. Chemical resistance was improved with higher ZnO content with a slight reduction of mass change after the incorporation of chitosan. The hardness value increased with ZnO addition but higher incorporation of chitosan had lowered the hardness value. These findings have significant implications for the commercial application of UHMWPE based products. It appears that these hybrid fillers (chitosan–ZnO)‐reinforced UHMWPE composites exhibit superior overall properties than that of conventional neat UHMWPE. POLYM. COMPOS., 38:1689–1697, 2017. © 2015 Society of Plastics Engineers  相似文献   

15.
通过DSC、SEM和动态流变法分析超高分子量聚乙烯/高密度聚乙烯(UHMWPE/HDPE)共混物的相容性。结果表明:UHMWPE和HDPE具有良好的相容性。UHMWPE/HDPE共混物是典型的假塑性流体,当HDPE的质量分数逐渐增大,共混物的复数黏度明显减小,其流动性变好。UHMWPE能够显著提高共混物的低温冲击性能,当UHMWPE含量超过40%,共混物在-60℃的缺口冲击强度在70 kJ/m2以上。当UHMWPE含量为50%,共混物的熔体流动速率为0.12 g/10min,-60℃缺口冲击强度达到77 kJ/m2,使加工性和低温冲击性能达到平衡。  相似文献   

16.
17.
A novel tantalate red-emitting phosphors NaCa1-xEuxTiTaO6 (x = 0.02-0.50) is synthesized via the traditional solid-state reaction sintering. The photoluminescence properties, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermal stability are characterized in detail. Photoluminescence spectra show strong red emission monitored at 614 nm at λex = 395 nm. The spectral properties exhibit excellent color purity and chromaticity coordinate (CIE) characteristics. White light-emitting diodes (w-LEDs) device are fabricated by the prepared phosphors and show high quality of color-rendering index. The investigated results suggest that the Eu3+-doped NaCaTiTaO6 phosphors can be as potential substitute red phosphors for w-LEDs.  相似文献   

18.
Ultra high molecular weight polyethylene (UHMWPE) was prepared by using MgCl2-supported TiCl4 catalyst in conjunction with triethylaluminium (TEA) cocatalyst. The effects of internal and external donor on polydispersity index (PDI) of UHMWPE were investigated. The catalyst activity with various kinds of internal donor decreased in the following order: none > succinate > phthalate > diether, while the catalyst activity was less influenced by the structure of external donor. The PDI of UHMWPE was examined by using gel permeation chromatography (GPC) analysis and/or rheometry measurements. The PDI obtained by rheometer was matched with the results obtained by GPC within an error of max. 20%. The highest molecular weight and PDI of UHMWPE were obtained by the catalyst of succinate as internal donor. It was also observed that the molecular weight and PDI of UHMWPE were less affected by the introduction of external donor.  相似文献   

19.
The wear and friction behavior of ultrahigh molecular weight polyethylene (UHMWPE)/ polypropylene (PP) blends was studied. The addition of PP improves processability and the anti‐wear properties of UHMWPE. The friction coefficient and wear rate of pure UHMWPE are much higher than those of UHMWPE/PP blends under the same conditions, and the wear rate of UHMWPE is more sensitive to load and wear time than that of the UHMWPE/PP blend. Long scratch grooves and cracks occurred in the worn surface of UHMWPE, while no such serious damage was observed in the worn surface of the UHMWPE/PP blend. Atomic Force Micrograph using the contact mode indicated that the friction force between pure UHMWPE and Si3N4 tip is much higher than that for the UHMWPE/PP blend, which is consistent with the results from macro‐friction testing.  相似文献   

20.
The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

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