Fabrication and properties of in situ reduced graphene oxide‐toughened zirconia composite ceramics

Graphene oxide and zirconia powders were mixed using a colloidal coating route. In situ reduced graphene oxide‐toughened zirconia ceramics were prepared by spark plasma sintering. Their microstructure, mechanical properties, and toughening mechanisms were investigated. The results show that graphene oxide can be easily reduced in situ during sintering and that it disperses homogeneously within the zirconia substrate. Compared with the toughness of 3 mol.% yttria‐stabilized zirconia, the fracture toughness of in situ reduced graphene oxide‐toughened zirconia increased by up to 175% (from ~6.07 to ~10.64 MPa·m^1/2) at 0.09 wt.% graphene oxide with a small increase in hardness. The improvement is more significant than that of prereduced graphene oxide‐toughened cases, and it is associated with the formation of a C‐O‐Zr bond at the interface in addition to conventional toughening mechanisms.     

Flexible conductive graphene/poly(vinyl chloride) composite thin films with high mechanical strength and thermal stability

The fabrication and characterization of ultrathin composite films of surfactant-wrapped graphene nanoflakes and poly(vinyl chloride) is described. Free-standing composite thin films were prepared by a simple solution blending, drop casting and annealing route. A significant enhancement in the mechanical properties of pure poly(vinyl chloride) films was obtained with a 2 wt.% loading of graphene, such as a 58% increase in Young’s modulus and an almost 130% improvement of tensile strength. Thermal analysis of the composite films showed an increase in the glass transition temperature of the polymer, which confirms their enhanced thermal stability. The composite films had very low percolation threshold of 0.6 vol.% and showed a maximum electrical conductivity of 0.058 S/cm at 6.47 vol.% of the graphene loading.     

Processing and mechanical properties of new hierarchical metal-graphene flakes reinforced ceramic matrix composites

Hierarchical tantalum-graphene flakes reinforced zirconia (3Y-TZP) ceramic matrix composites were fabricated by wet processing route and freeze drying followed by spark plasma sintering (SPS). The microstructures and mechanical properties were investigated. The results show that graphene and Ta particles are homogeneously dispersed in the ceramic matrix and the optimum sintering temperature for complete densification of composites and thermal reduction of the graphene oxide is 1500 °C. The addition of dual reinforcements of tantalum microflakes and graphene nanoflakes results in significant improvement in the mechanical properties of the ZrO₂ matrix. Approximately a 30% increase in flexural strength vs the zirconia-Ta composite and a 175% increase in fracture toughness vs the monolithic zirconia have been achieved by introducing 0.5 vol% GO and 20 vol% Ta particles.     

Mechanical properties of zirconia toughened alumina with 10–24 vol.% 1.5 mol% Y-TZP reinforcement

Structural ceramics such as ZTA require high bending strength, fracture toughness and wear resistance. In order to achieve optimum mechanical properties, processing and compositional parameters have to be adjusted. ZTA ceramics with an yttria content of 1.5 mol% and zirconia contents ranging from 10 to 24 vol.% were hot-pressed at 1475 °C at 50 MPa axial pressure. Stabilization of the reinforcement phase in ZTA with yttrium oxide was performed by coating of monoclinic zirconia nanopowders via the nitrate route and subsequent blending with sub-micron size alumina. Three different dwell times of 1–3 h were applied to test the sensitivity to heat treatment conditions. Mechanical and microstructural properties were investigated. Bending strength strongly depends on zirconia content and reaches a maximum of 1288 MPa at 24 vol.%. In a second step a variation of yttria stabilizer content from 1 to 2 mol% in 24 vol.% ZTA was tested to achieve further improvements of mechanical properties.     

Durable compliant electrode based on graphene and natural rubber

A compliant electrode is a stretchable electronic device that retains good conductivity under stretching or bending. It has been used in various electro‐actuating applications which require large deformations under electrical field. The objective of this work was to fabricate a compliant electrode possessing high electrical conductivity and good mechanical properties. Due to the excellent mechanical properties of natural rubber (NR), it was used as a matrix for the compliant electrode. Graphene was used as a new and innovative conductive filler to provide excellent electrical conductivity. The mechanical properties and electrical properties were investigated by using a rheometer in the tension mode. Both mechanical and electrical properties were improved drastically by introducing graphene into the matrix. The highest electrical conductivity of 0.61 S/cm was obtained from the 35.0 %vol/vol graphene/NR composite, two orders of magnitude higher than that of the commercial compliant electrode. The 5.0 %vol/vol graphene/NR composite was shown and identified here as a promising material for using as a compliant electrode. POLYM. ENG. SCI., 57:129–136, 2017. © 2016 Society of Plastics Engineers     

Wire-electrical discharge machinable alumina zirconia niobium carbide composites – Influence of NbC content

Alumina zirconia (ZTA) ceramics can be made electric discharge machinable by addition of a percolating network of an electrically conductive phase. In this study the influence of NbC content on the mechanical and electrical properties as well as the ED-machinability of ZTA-NbC ceramics containing 17 vol.% zirconia and 24–32 vol.% NbC were investigated. Samples were hot pressed from mixed and milled starting powders. Surface morphology and surface roughness of wire electrical discharge machined surfaces were studied by SEM and perthometry. Cutting speed was determined to benchmark the ED-machinability.Rising NbC contents progressively impede sinterability. Maximum strength, Young’s modulus and hardness were found at intermediate NbC contents. Conductivity evidently rises with NbC content, the cutting performance showed an adverse tendency. The surface quality of the materials was improved by increasing the content of conductive phase. Additional trimming operations can reduce the mean roughness of machined surfaces to 1 μm.     

Improved crack resistance and thermal conductivity of cubic zirconia containing graphene nanoplatelets

Composites of 8 mol.% yttria-stabilized zirconia (8YSZ) with graphene nanoplatelets (GNP) have been pointed as alternative interconnectors in SOFC due to their mixed ionic-electronic conduction. Here we show that GNP addition provides rising crack-resistance behavior, with long crack toughness up to 78% higher than that of 8YSZ, also improving its thermal conductivity (up to 6 times for the in-plane direction). Toughness versus crack length is measured for 7 and 11 vol.% of GNP using single edge V-notched beam technique and ultrashort pulsed laser notching; and thermal behavior is analyzed by the laser flash method. Materials also have highly anisotropic coefficient of thermal expansion. These properties contribute to enhance their performance under the harsh operating conditions of SOFC, as thermal residual stresses could be reduced while significantly improving the system mechanical stability. Moreover, the heat transfer may be enhanced especially along the interface direction which would increase the system efficiency.     

Synergistic effect of graphene and carbon nanotube on lap shear strength and electrical conductivity of epoxy adhesives

In this study, synergy between graphene platelets (GnPs) and carbon nanotubes (CNTs) in improving lap shear strength and electrical conductivity of epoxy composite adhesives is demonstrated. Adding two-dimensional GnPs with one-dimensional CNTs into epoxy matrix helped to form global three-dimensional network of both GnPs and CNTs, which provide large contact surface area between the fillers and the matrix. This has been evidenced by comparing the mechanical properties and electrical conductivity of epoxy/GnP, epoxy/CNT, and epoxy/GnP-CNT composites. Scanning electron microscopic images of lap shear fracture surfaces of the composite adhesives showed that GnP-CNT hybrid nanofillers demonstrated better interaction to the epoxy matrix than individual GnP and CNT. The lap shear strength of epoxy/GnP-CNT composite adhesive was 89% higher than that of the neat epoxy adhesive, compared with only 44 and 30% increase in the case of epoxy/GnP and epoxy/CNT composite adhesives, respectively. Electrical percolation threshold of epoxy/GnP-CNT composite adhesive is recorded at 0.41 vol %, which is lower than epoxy/GnP composite adhesive (0.58 vol %) and epoxy/CNT composite adhesive (0.53 vol %), respectively. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48056.     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

In situ processing of electrically conducting graphene/SiC nanocomposites

The outstanding electronic and physico-chemical properties of graphene make it an ideal filler in the fabrication of conducting and robust ceramic composites. In this study, a novel single-step approach for processing electrically conducting and well dispersed graphene/SiC nanocomposites is shown. These materials were processed by growing epitaxial graphene with either α- or β-phase SiC ceramics during their densification via spark plasma sintering (SPS). About 4 vol.% of few-layer graphene domains were generated in situ during the SPS process, leading to a conducting graphene network that significantly enhanced the electrical performance of SiC. The in situ graphene SPS growth mechanism arose from the combined action of the electric current, high temperature and partial vacuum. This approach offers unprecedented opportunities for the fast manufacturing of graphene/SiC nanocomposites with superior electrical and mechanical properties, precluding the handling of potentially hazardous nanostructures. This method widens their possible applications, including micro-electromechanical systems, brakes, micro-turbines or micro-rotors.     

Mechanical and functional properties of Al2O3–ZrO2–MWCNTs nanocomposites

Multi-walled carbon nanotubes (MWCNTs) are often reported as additives improving mechanical and functional properties of ceramic composites. However, despite tremendous efforts in the field in the past 20 years, the results are still inconclusive. This paper studies room temperature properties of the composites with polycrystalline alumina matrix reinforced with 0.5–2 vol.% MWCNTs (composites AC) and zirconia toughened alumina with 5 vol.% of yttria partially stabilised zirconia (3Y-PSZ) containing 0.5–2 vol.% of MWCNTs (composites AZC). Dense composites were prepared through wet mixing of the respective powders with functionalised MWCNTs, followed by freeze granulation, and hot-pressing of granulated powders. Room temperature bending strength, Young's modulus, indentation fracture toughness, thermal and electrical conductivity of the composites were studied, and related to their composition and microstructure. Slight increase of Young's modulus, indentation fracture toughness, bending strength, and thermal conductivity was observed at the MWCNTs contents ≤1 vol.%. At higher MWCNTs contents the properties were impaired by agglomeration of the MWCNTs. The DC electrical conductivity increased with increasing volume fraction of the MWCNTs.     

Graphene or carbon nanofiber-reinforced zirconia composites: Are they really worthwhile for structural applications?

The use of allotropic phases of carbon (i.e. nanotubes, graphene or carbon nanofibers) as second phases to design ceramic composites is a hot topic at present. Researchers try to provide a remarkable improvement of the parent ceramic assuming that some of the outstanding mechanical properties of these phases migrate to the resultant composite. This reasonable idea has been questioned severely in the case of nanotubes addition but there is not any analysis for the other two phases cited previously. To elucidate this question, zirconia was selected as a model ceramic. This paper reports the mechanical properties of zirconia composites reinforced either with graphene or carbon nanofibers, with special emphasis on the high-temperature plasticity.     

Mechanical properties and aging behaviour of Y-TZP with 64S bioglass additions for dental restorations

Yttria-partially stabilised zirconia (Y-TZP) of 3?mol-% with 5.4, 10.5 and 19.9 vol.-% 64S bioglass compacts was sintered at 1300–1500°C. The influence of 64S content and sintering temperature on the mechanical properties and aging behaviour of Y-TZP ceramics were studied. Among Y-TZP ceramics with 64S additions, maximum hardness and flexural strength values were found for Y-TZP with 10.5 vol.-% 64S at 1400°C. Y-TZP with 19.9 vol.-% 64S at 1500°C presented the highest fracture toughness; crack deflection and pinning by ZrSiO₄ particles combined with zirconia microcracking contributed to the fracture toughness. Y-TZP at 1500°C was extremely susceptible to hydrothermal degradation and its flexural strength markedly decreased after aging. On the contrary, Y-TZP with 10.5 vol.-% 64S at 1400°C remained almost unaltered; it maintained its flexural strength at a high level during aging, becoming the most promising ceramic in terms of mechanical properties and aging behaviour.     

Anomalous high activation energy for creep in nanostructured 3YTZP/Ni cermets

The plastic behavior of cermets based on a 3 mol% yttria-stabilized tetragonal zirconia matrix that incorporates nanometric nickel inclusions (3YTZP/n-Ni), with 2.5, 5 and 10 vol.% of nickel content, has been studied by constant load tests in compression carried out in argon atmosphere. The microstructure of these composites consists of nanometric nickel inclusions homogeneously dispersed into a fine-grained zirconia matrix (about 200 nm). The microstructural and mechanical results obtained show that the creep behavior is controlled by the zirconia matrix as in 3YTZP-based cermets with micrometric Ni inclusions (3YTZP/μ-Ni); whereas the stress exponent values are similar to those of high-purity monolithic 3YTZPs, anomalous high values of the activation energy have been measured. The ceramic/metal interface plays a crucial role for creep properties; the strong TZP/n-Ni interface matching can be at the origin of these high values of the activation energies for creep.     

Friction and wear behaviour of silicon carbide/graphene composites under isooctane lubrication

The tribological performance of silicon carbide (SiC)/graphene nanoplatelets (GNPs) composites is analysed under oscillating sliding tests lubricated with isooctane, looking to explore their potential as components for gasoline direct injection (GDI) engines. High graphene filler contents (20?vol.% of GNPs) are required to substantially reduce the friction coefficient of SiC ceramics, attaining decreases on friction up to 30% independently of the applied load. For all materials and testing conditions a mild wear regime is evidenced. SiC/20?vol.% GNPs composite also enhances the wear resistance up to 35% at low load, but the addition of GNPs produces a deleterious effect as the load augments. The tribological behaviour depends on the formation and destabilization of a solid lubricant carbon-based tribofilm and strongly correlates with the mechanical properties of the tested materials.     

Thermal stability of tungsten carbide in 7 mol.% calcia–zirconia solid solution matrix heat treated in argon

Zirconia polycrystals stabilised with 7 mol.% CaO containing 10 vol.% WC particles (Ca-PSZ/WC) were obtained by using zirconia nanopowder and WC micropowder. Cold isostatically pressed samples were pressureless sintered in argon at 1350–1950 °C. The influence of the sintering temperature and the incorporation of WC particles on the phase composition and mechanical properties of the composites were studied. Decomposition of WC due to the reaction with the zirconia matrix was found. W₂C and metallic tungsten were detected as decomposition products when heat treated below 1750 °C. At higher temperatures, ZrC is formed. The mechanism of WC decomposition was discussed. The zirconia polycrystals modified with in situ formed W and W₂C inclusions showed a bending strength of 417 ± 67 MPa, a fracture toughness of 5.2 ± 0.3 MPa m^0.5 and a hardness of 14.6 ± 0.3 GPa.     

Preparation of carbon nanofibres through electrospinning and thermal treatment

Electrospinning is a versatile process to obtain continuous carbon nanofibres at low cost. Thermoplastic and thermosetting polymer precursors are utilized to prepare electrospun carbon nanofibres, activated carbon nanofibres through chemical and/or physical activation and functionalized composite carbon nanofibres by surface coating or electrospinning a precursor solution tailored with nanomaterials. Many promising applications of electrospun carbon nanofibres can be expected if appropriate microstructural, mechanical and electrical properties become available. This article provides an in‐depth review of the research activities regarding several varieties and performance requirements of precursor nanofibres, polyacrylonitrile‐based carbon nanofibres and their functionalized products, and carbon nanofibres from other precursors. Copyright © 2009 Society of Chemical Industry     

Mechanical properties of cellular ceramics obtained by gel casting: Characterization and modeling

Dense and cellular ceramics were produced from yttria partially stabilized zirconia powders by gel-casting, using agar as a gelling agent and polyethylene spheres (125–300 μm diameter) as volatile pore forming agent to create 50–65 vol.% spherical macropores, uniformly distributed in a microporous matrix.The mechanical properties of both dense and porous samples were investigated at the microscale by nanoindentation testing. The influence of micro-porosity on the mechanical properties of samples was evaluated by the analysis of hardness and modulus depth profiles, coupled with FIB-SEM section observations of selected indentation marks. The intrinsic elastic modulus of the zirconia phase resulted to be of the order of 220 GPa. Mechanical characterization at the macroscale consisted of uniaxial compression tests and four point bending tests. Elastic moduli of about 170 GPa were measured for about 93% dense ceramics, lowering down to 44 and 13 GPa with the addition 50 and 65 vol.% macropores, respectively. Digital image based finite element analysis (DIB-FEA) procedures were implemented in order to verify their applicability for the prediction of mechanical behavior of this type of cellular materials: results confirmed that a very good match between measured and calculated values of elastic modulus can be achieved, provided that the effects of micro-porosity are considered by the proper choice of the elastic properties to be assigned to each individual phase identified by Image Analysis.     

Fabrication and properties of reduced graphene oxide reinforced yttria-stabilized zirconia composite ceramics

Fully dense yttria-stabilized zirconia (YSZ) ceramics reinforced with reduced graphene oxide (RGO) were fabricated by spark plasma sintering (SPS), and their electrical, thermal, and mechanical properties were investigated. Graphene oxide (GO) was exfoliated by a short sonification in dimethylformamide (DMF)/water solution and uniformly mixed with ZrO₂ powders. The microstructure of the composites showed that undamaged RGO sheets were homogeneously distributed throughout matrix grains. The electrical conductivity of YSZ composites drastically increased with the addition of RGO, and it reached 1.2 × 10⁴ S/m at 4.1 vol.%. However, the thermal diffusivity increased only 12% with RGO addition. The hardness decreased slightly with RGO addition, whereas the fracture toughness significantly increased from 4.4 to 5.9 MPa^1/2. The RGO pull-out and crack bridging contributed to the improved fracture toughness.     

Electrical behavior and positive temperature coefficient effect of graphene/polyvinylidene fluoride composites containing silver nanowires

Polyvinylidene fluoride (PVDF) composites filled with in situ thermally reduced graphene oxide (TRG) and silver nanowire (AgNW) were prepared using solution mixing followed by coagulation and thermal hot pressing. Binary TRG/PVDF nanocomposites exhibited small percolation threshold of 0.12 vol % and low electrical conductivity of approximately 10^-7 S/cm. Hybridization of TRGs with AgNWs led to a significant improvement in electrical conductivity due to their synergistic effect in conductivity. The bulk conductivity of hybrids was higher than a combined total conductivity of TRG/PVDF and AgNW/PVDF composites at the same filler loading. Furthermore, the resistivity of hybrid composites increased with increasing temperature, giving rise to a positive temperature coefficient (PTC) effect at the melting temperature of PVDF. The 0.04 vol % TRG/1 vol % AgNW/PVDF hybrid exhibited pronounced PTC behavior, rendering this composite an attractive material for making current limiting devices and temperature sensors.