Sol–gel synthesis of Pd doped ZnO nanorods for room temperature hydrogen sensing applications

A sol–gel spin coating technique was described for the synthesis of Pd doped ZnO nanorods for hydrogen sensing applications. The nanorods were hexagonal in shape, 50–100 nm in diameter and uniform in distribution. They exhibited homogeneous surface morphology, c-axis orientation and excellent crystalline properties. The synthesized nanorods were used to sense and detect hydrogen in a homemade gas chamber. The fabricated sensor successfully detected as low as 40 ppm hydrogen at room temperature with a very low level of power supply (16.16 μA) under a mixed background. Dynamic and repeated responses were observed with a wide range of hydrogen concentrations (40–360 ppm) at 200 °C. The developed sensor was at least 25 fold more sensitive over the literature documented Pd doped ZnO nanorods in detecting hydrogen at ambient temperature. The simplicity, low-cost, high sensitivity and high stability of the sensor materials suggested that the synthesized Pd doped ZnO nanorods could be used in hydrogen and chemical sensing devices where Pd-mediated catalysis is involved.     

Influence of water content in mixed solvent on surface morphology,wettability, and photoconductivity of ZnO thin films

ZnO thin films have been synthesized by means of a simple hydrothermal method with different solvents. The effect of deionized water content in the mixed solvents on the surface morphology, crystal structure, and optical property has been investigated by scanning electron microscopy, X-ray diffraction, and UV-Vis spectrophotometer. A large number of compact and well-aligned hexagonal ZnO nanorods and the maximal texture coefficient have been observed in the thin film, which is grown in the mixed solvent with x = 40%. A lot of sparse, diagonal, and pointed nanorods can be seen in the ZnO thin film, which is grown in the 40-mL DI water solution. The optical band gap decreases firstly and then increases with the increase of x. Reversible wettability of ZnO thin films were studied by home-made water contact angle apparatus. Reversible transition between hydrophobicity and hydrophilicity may be attributed to the change of surface chemical composition, surface roughness and the proportion of nonpolar planes on the surface of ZnO thin films. Photocurrent response of ZnO thin films grown at different solvents were measured in air. The response duration of the thin film, which is grown in the solvent with x = 40%, exhibits a fast growth in the beginning but cannot approach the saturate current value within 100 s. The theoretical mechanism for the slower growth or decay duration of the photocurrent has been discussed in detail.     

Electric and microstructural characteristics of bulk ZnO fabricated by underwater shock compaction

An underwater shock compaction of pure zinc oxide (ZnO) powder has been performed. This technique uses an underwater shock wave generated by detonation of an explosive. Shock pressure used in this work was about 10 GPa. The morphology and structure of shock-consolidated ZnO was investigated by X-ray diffraction (XRD) method and scanning electron microscopy (SEM). The density and impedance characteristics of shock-consolidated ZnO were measured by Archimedes method and Nyquist plot method, respectively. The shock-consolidated ZnO without visible cracks was successfully obtained. It was confirmed that the shock-consolidated ZnO had 99% of theoretical density without grain growth and high grain boundary resistivity in comparison with the commercial sintered ZnO.     

A catalyst-free growth of aluminum-doped ZnO nanorods by thermal evaporation

The growth of Al:ZnO nanorods on a silicon substrate using a low-temperature thermal evaporation method is reported. The samples were fabricated within a horizontal quartz tube under controlled supply of O₂ gas where Zn and Al powders were previously mixed and heated at 700°C. This allows the reactant vapors to deposit onto the substrate placed vertically above the source materials. Both the undoped and doped samples were characterized using scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM), energy-dispersive X-ray spectroscopy (EDX), high-resolution transmission electron microscopy (HRTEM) and photoluminescence (PL) measurements. It was observed that randomly oriented nanowires were formed with varying nanostructures as the dopant concentrations were increased from 0.6 at.% to 11.3 at.% with the appearance of ‘pencil-like’ shape at 2.4 at.%, measuring between 260 to 350 nm and 720 nm in diameter and length, respectively. The HRTEM images revealed nanorods fringes of 0.46 nm wide, an equivalent to the lattice constant of ZnO and correspond to the (0001) fringes with regard to the growth direction. The as-prepared Al:ZnO samples exhibited a strong UV emission band located at approximately 389 nm (E _g  = 3.19 eV) with multiple other low intensity peaks appeared at wavelengths greater than 400 nm contributed by oxygen vacancies. The results showed the importance of Al doping that played an important role on the morphology and optical properties of ZnO nanostructures. This may led to potential nanodevices in sensor and biological applications.     

Synthesis of zinc oxide nanostructures on graphene/glass substrate by electrochemical deposition: effects of current density and temperature

The electrochemical growth of zinc oxide (ZnO) nanostructures on graphene on glass using zinc nitrate hexahydrate was studied. The effects of current densities and temperatures on the morphological, structural, and optical properties of the ZnO structures were studied. Vertically aligned nanorods were obtained at a low temperature of 75°C, and the diameters increased with current density. Growth temperature seems to have a strong effect in generating well-defined hexagonal-shape nanorods with a smooth top edge surface. A film-like structure was observed for high current densities above -1.0 mA/cm² and temperatures above 80°C due to the coalescence between the neighboring nanorods with large diameter. The nanorods grown at a temperature of 75°C with a low current density of -0.1 mA/cm² exhibited the highest density of 1.45 × 10⁹ cm^-2. X-ray diffraction measurements revealed that the grown ZnO crystallites were highly oriented along the c-axis. The intensity ratio of the ultraviolet (UV) region emission to the visible region emission, I_UV/I_VIS, showed a decrement with the current densities for all grown samples. The samples grown at the current density below -0.5 mA/cm² showed high I_UV/I_VIS values closer to or higher than 1.0, suggesting their fewer structural defects. For all the ZnO/graphene structures, the high transmittance up to 65% was obtained at the light wavelength of 550 nm. Structural and optical properties of the grown ZnO structures seem to be effectively controlled by the current density rather than the growth temperature. ZnO nanorod/graphene hybrid structure on glass is expected to be a promising structure for solar cell which is a conceivable candidate to address the global need for an inexpensive alternative energy source.     

ZnO-capped nanorod gas sensors

This paper reports on the synthesis of pristine α-Fe₂O₃ nanorods and Fe₂O₃–ZnO core–shell nanorods using a combination of thermal oxidation and atomic layer deposition (ALD) techniques; the completed nanorods were then used for ethanol sensing studies. The crystal structure and morphology of the synthesized nanostructures were examined by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The sensing properties of the pristine and core–shell nanorods for gas-phase ethanol were examined using different concentrations of ethanol (5–200 ppm) at different temperatures (150–250 °C). The XRD and SEM revealed the excellent crystallinity of the Fe₂O₃–ZnO core–shell nanorods, as well as their uniformity in terms of shape and size. The Fe₂O₃–ZnO core–shell nanorod sensor showed a stronger response to ethanol than the pristine Fe₂O₃ nanorod sensor. The response (i.e., the relative change in electrical resistance R_a/R_g) of the core–shell nanorod sensor was 22.75 for 100 ppm ethanol at 200 °C whereas that of the pristine nanorod sensor was only 3.85 under the same conditions. Furthermore, under these conditions, the response time of the Fe₂O₃–ZnO core–shell nanorods was 15.96 s, which was shorter than that of the pristine nanorod sensor (22.73 s). The core–shell nanorod sensor showed excellent selectivity to ethanol over other VOC gases. The improved sensing response characteristics of the Fe₂O₃–ZnO core–shell nanorod sensor were attributed to modulation of the conduction channel width and the potential barrier height at the Fe₂O₃–ZnO interface accompanying the adsorption and desorption of ethanol gas as well as to preferential adsorption and diffusion of oxygen and ethanol molecules at the Fe₂O₃–ZnO interface.     

ZnO thin film nanostructures for hydrogen gas sensing applications

A ZnO thin film-based gas sensor was fabricated using a SiO₂/Si substrate with a platinum comb-like integrated electrode and heating element. The structural characteristics, morphology, and surface roughness of the as-grown ZnO nanostructure were investigated. The film revealed the presence of a c-axis oriented (002) phase with a grain size of 20.8 nm. The sensor response was tested for hydrogen concentrations of 50, 70, 100, 200, 400, and 500 ppm at the optimum operating temperature of 350 °C. The sensitivities towards 50 and 200 ppm of hydrogen gas at 350 °C were approximately 78% and 98%, respectively. A linear response was observed for hydrogen concentrations within the range of 50 ppm–200 ppm. These results demonstrated the potential application of the ZnO nanostructure for the fabrication of cost-effective and high-performance gas sensors.     

Synthesis of flower-like 3D ZnO microstructures and their size-dependent ethanol sensing properties

Flower-like 3D ZnO microstructures constructed from nanorods of different sizes were prepared by a microwave hydrothermal (MH) process in the presence of o-, m- and p-nitrobenzoic acid, respectively. Well-crystallized flower-like ZnO microstructures were obtained after 10 min MH treatment. The X-ray powder diffraction (XRD) test indicated that all the products were consistent with the hexagonal ZnO phase, and scanning electron microscopy (SEM) investigation revealed that the flower-like 3D ZnO microstructures were built with sword-like nanorods 60-100 nm in width and several micrometers in length. The formation mechanism of these flower-like 3D ZnO microstructures is discussed briefly. The gas sensitivity of the as-prepared ZnO microstructures to ethanol at different operation temperatures and concentrations was also studied. The results indicated that the gas sensitivity of the ZnO microstructures was influenced by the particle size and microcosmic configuration, the larger particles with crowded nanorods having higher gas sensitivity.     

Selective growth of ZnO nanorods on microgap electrodes and their applications in UV sensors

Selective area growth of ZnO nanorods is accomplished on microgap electrodes (spacing of 6 μm) by using a facile wet chemical etching process. The growth of ZnO nanorods on a selected area of microgap electrode is carried out by hydrothermal synthesis forming nanorod bridge between two electrodes. This is an attractive, genuine, direct, and highly reproducible technique to grow nanowire/nanorod onto the electrodes on selected area. The ZnO nanorods were grown at 90°C on the pre-patterned electrode system without destroying the electrode surface structure interface and geometry. The ZnO nanorods were tested for their application in ultraviolet (UV) sensors. The photocurrent-to-dark (Iph/Id) ratio was 3.11. At an applied voltage of 5 V, the response and recovery time was 72 and 110 s, respectively, and the response reached 2 A/W. The deposited ZnO nanorods exhibited a UV photoresponse that is promising for future cost-effective and low-power electronic UV-sensing applications.     

Synthesis and Characterization of ZnO Nanorods and Nanodisks from Zinc Chloride Aqueous Solution

ZnO nanorods and nanodisks were synthesized by solution process using zinc chloride as starting material. The morphology of ZnO crystal changed greatly depending on the concentrations of Zn²⁺ ion and ethylene glycohol (EG) additive in the solution. The effect of thermal treatment on the morphology was investigated. Photocatalytic activities of plate-like Zn₅(OH)₈Cl₂ · H₂O and rod-like ZnO were characterized. About 18% of 1 ppm NO could be continuously removed by ZnO particles under UV light irradiation.     

Superior antibacterial activity against seed-borne plant bacterial disease agents and enhanced physical properties of novel green synthesized nanostructured ZnO using Thymbra spicata plant extract

An easy and eco-friendly approach using Thymbra spicata var. spicata L. (TS) plant extract was developed for the formation of nanostructured ZnO. TS aqueous leaf extract was used for the green synthesis of nanostructured ZnO via the Successive ionic layer adsorption and reaction (SILAR) method. Electron microscope images exhibit the morphological adjustments of the samples with respect to change in TS concentration in the growth solution. The nanostructured ZnO grown by SILAR was observed to be polycrystalline with hexagonal crystal structure. The optical energy bandgap value of the samples varies from 3.21 to 3.09 eV as the content of TS increases from 2.5 to 5.0%. Also, the effect of TS additive to ZnO on electrical properties was investigated. It was determined by Van der Pauw measurements that TS contribution to ZnO significantly increased electrical resistance. In addition, impedance analyzes of the produced films were carried out in the frequency range of 20Hz ?1 MHz. Nyquist plots showed the single semicircle for all samples, and the values of capacitance and resistance were calculated. Its antibacterial activities was investigated against economically important Gram-positive (Clavibacter michiganensis subsp. Michiganensis) and negative (Pseudomonas syringae pv. Phaseolicola, Pseudomonas cichorii and Pectobacterium carotovorum subsp. Carotovorum) seed-borne plant bacterial disease agents by using paper disc diffusion assay for the first time. In vitro laboratory screenings of green synthesized nanostructured ZnO have given encouraging results, indicating their potential use in the management of seed-borne bacterial diseases.     

Structural and complex impedance spectroscopic studies of Mg-substituted CoFe2O4

In this work, we present the effect of Mg substitution on the structural and impedance spectroscopic characteristics of Co_1−xMg_xFe₂O₄ (x=0.0, 0.3, 0.6, 0.9 and 1.0) samples, prepared by sol-gel auto-combustion method. As-burnt and fluffy powder samples were grinded and subsequently calcined at 600 °C for 6 h to change single phase cubic spinel structure, as confirmed by X-ray diffraction. The data obtained from diffraction was also utilized to perform Rietveld's refinement which provided detailed information on the structural changes occurred during the substitution. Frequency and temperature dependent electrical, and impedance studies were performed using an impedance analyzer in a wide frequency and temperature range. The behavior of characteristic dielectric parameters has been investigated using Maxwell-Wagner's model and Koop's theory. The impedance plot was used to define electro-active regions of the prepared samples, useful in modelling an equivalent circuit for each region. Frequency dependent Nyquist plot revealed the effect of grain, grain boundaries and electrode effect. Samples exhibited distinct grain and grain boundary contributions to the conductivity. Temperature dependent electrical characterization revealed that samples had negative temperature coefficient of resistance. The binding energies at different temperatures have also been estimated.     

Enhanced sensitivity of surface plasmon resonance phase-interrogation biosensor by using oblique deposited silver nanorods

Sensitivity of surface plasmon resonance phase-interrogation biosensor is demonstrated to be enhanced by oblique deposited silver nanorods. Silver nanorods are thermally deposited on silver nanothin film by oblique angle deposition (OAD). The length of the nanorods can be tuned by controlling the deposition parameters of thermal deposition. By measuring the phase difference between the p and s waves of surface plasmon resonance heterodyne interferometer with different wavelength of incident light, we have demonstrated that maximum sensitivity of glucose detection down to 7.1 × 10^-8 refractive index units could be achieved with optimal deposition parameters of silver nanorods.     

Room-temperature nonequilibrium growth of controllable ZnO nanorod arrays

In this study, controllable ZnO nanorod arrays were successfully synthesized on Si substrate at room temperature (approx. 25°C). The formation of controllable ZnO nanorod arrays has been investigated using growth media with different concentrations and molar ratios of Zn(NO₃)₂ to NaOH. Under such a nonequilibrium growth condition, the density and dimension of ZnO nanorod arrays were successfully adjusted through controlling the supersaturation degree, i.e., volume of growth medium. It was found that the wettability and electrowetting behaviors of ZnO nanorod arrays could be tuned through variations of nanorods density and length. Moreover, its field emission property was also optimized by changing the nanorods density and dimension.     

Cu-doped ZnO nanorod arrays: the effects of copper precursor and concentration

Cu-doped ZnO nanorods have been grown at 90°C for 90 min onto a quartz substrate pre-coated with a ZnO seed layer using a hydrothermal method. The influence of copper (Cu) precursor and concentration on the structural, morphological, and optical properties of ZnO nanorods was investigated. X-ray diffraction analysis revealed that the nanorods grown are highly crystalline with a hexagonal wurtzite crystal structure grown along the c-axis. The lattice strain is found to be compressive for all samples, where a minimum compressive strain of −0.114% was obtained when 1 at.% Cu was added from Cu(NO₃)₂. Scanning electron microscopy was used to investigate morphologies and the diameters of the grown nanorods. The morphological properties of the Cu-doped ZnO nanorods were influenced significantly by the presence of Cu impurities. Near-band edge (NBE) and a broad blue-green emission bands at around 378 and 545 nm, respectively, were observed in the photoluminescence spectra for all samples. The transmittance characteristics showed a slight increase in the visible range, where the total transmittance increased from approximately 80% for the nanorods doped with Cu(CH₃COO)₂ to approximately 90% for the nanorods that were doped with Cu(NO₃)₂.     

Transparent gas senor and photodetector based on Al doped ZnO nanowires synthesized on glass substrate

In this work high density, well-aligned Al doped ZnO (AZO) nanowires are hydrothermally synthesized on glass substrate at 99 °C. The Al content is ~1.57 at%. The PL spectrum shows that Al impurities caused an increase in the number of oxygen vacancies. The spectral response results show that the maximum responsivity and quantum efficiencies η of AZO NWs are 3.61 A/W and 84.9%, at an incident light wavelength of 360 nm. These AZO NWs have less humidity sensitivity, thus decreasing the effect of humidity effect on gas sensing. Low gas concentrations of 10 ppm ethanol and 10 ppm acetone can be detected with good responses of 24.5% and 21.2%, using the AZO NW sensor at 200 °C and with 0.1 V applied bias.     

Characterization and gas sensing properties of bead-like ZnO using multi-walled carbon nanotube templates

We report bead-like ZnO nanostructures for gas sensing applications, synthesized using multi-walled carbon nanotube (MWCNT) templates. The ZnO nanostructures are grown following a two-step process: in the first, ZnO nanoparticles are synthesized on MWCNTs by thermal evaporation of a Zn powder; and in the second, the hybrid nanostructures are heat-treated at 800 °C. Scanning and transmission electron microscopy images indicate that the bead-like ZnO nanostructures have surface protuberances with nanoparticle sizes ranging from 20 to 60 nm, and a well-crystallized hexagonal structure. Gas sensors based on multiple-networked bead-like ZnO showed considerably enhanced electrical responses and better stability to both oxidizing (NO₂) and reducing (CO) gases compared with previously reported nanostructured gas sensors, even if the response to CO gas was slow to increase. Both the NO₂ and CO gas sensing properties increased dramatically when the working temperature was increased up to 300 °C. The response sensitivities measured were 2953%, 5079%, 9641%, 3568%, and 3777% to 20 ppm NO₂ at 200, 250, 300, 350 and 400 °C, respectively. For CO gas on the other hand, the response sensitivities were 107%, 110%, 114%, 118%, and 122% at 5, 10, 20, 50, and 100 ppm concentrations, respectively. For concentrations between 5 and 20 ppm, the recovery time of the oxidizing gas was much shorter than the response time. The origin of the NO₂/CO gas sensing mechanism of the bead-like ZnO nanostructures is discussed.     

One step from nanofiber to functional hybrid structure: Pd doped ZnO/SnO2 heterojunction nanofibers with hexagonal ZnO columns for enhanced low-temperature hydrogen gas sensing

In this paper, a novel hybrid structure of Pd doped ZnO/SnO₂ heterojunction nanofibers with hexagonal ZnO columns was one step synthesized from electrospun precursor nanofibers. Due to the synergistic effect of hexagonal ZnO, SnO₂ and Pd, the structure exhibited excellent hydrogen (H₂) gas sensing properties. At low-temperature of 120 °C, the response (R_a/R_g) to 100 ppm H₂ gas exceeded 160, the response/recovery time was only 20 s and 6 s respectively and the limit of detection was only 0.5 ppm. Meanwhile, it also had good selectivity for H₂ gas and excellent linearity. In addition, the materials were characterized by XRD, FESEM, HRTEM, XPS, and the synthesis mechanism and gas sensing mechanism were proposed.     

Preparation and characterization of a novel conducting nanocomposite blended with epoxy coating for antifouling and antibacterial applications

In this study, novel epoxy-based paint was synthesized to be applied on carbon steel. The composition of the paint mainly contains epoxy mixed with an electronically conductive polymer, polyaniline (PANI), alone and combined with its nanocomposite derivation containing ZnO nanorods as an additive. The antifouling properties of the paint applied on carbon steel were investigated. The conductive nanocomposite was synthesized by an in situ chemical oxidative method of aniline in the presence of ZnO nanorods and then well characterized. The antifouling behavior was evaluated for 9 months in the Caspian Sea and Persian Gulf. Results revealed that epoxy/PANI–ZnO nanocomposite coating can prevent accumulation of marine macroorganisms on the coated panel. In addition, the epoxy coating comprising PANI–ZnO nanocomposite as well as the epoxy/ZnO coating exhibit significant antibacterial characteristics against (E. coli and S. epi). We interpret the antifouling and antibacterial behavior of the paint with (i) the presence of emeraldine salt structure in PANI which develops a surface pH in a range of 4–5 preventing the adhesion of microorganisms on the surface and (ii) the antibacterial and antifouling properties of zinc oxide nanorods that occurred by the production of hydrogen peroxide on the surface of the coating.     

Seed/catalyst-free growth of zinc oxide nanostructures on multilayer graphene by thermal evaporation

We report the seed/catalyst-free growth of ZnO on multilayer graphene by thermal evaporation of Zn in the presence of O₂ gas. The effects of substrate temperatures were studied. The changes of morphologies were very significant where the grown ZnO structures show three different structures, i.e., nanoclusters, nanorods, and thin films at 600°C, 800°C, and 1,000°C, respectively. High-density vertically aligned ZnO nanorods comparable to other methods were obtained. A growth mechanism was proposed based on the obtained results. The ZnO/graphene hybrid structure provides several potential applications in electronics and optoelectronics.