尼龙静电纺丝应用研究的现状与展望

简要介绍了静电纺丝的历史及工作机理,总结了静电纺丝纤维的结构特点。详细介绍了尼龙静电纺丝的应用情况,包括空气过滤、污水处理、吸附分离、生物传感、抗菌材料、组织工程和智能穿戴等。讨论了尼龙静电纺丝面临的挑战和未来发展的前景。     

静电纺丝法制备空气过滤膜及应用

详细阐述了静电纺丝技术以及静电纺空气过滤膜材料的性能。提出了静电纺制备空气过滤材料存在的工艺问题及改进方法。综述了静电纺制备纳米纤维过滤材料及其复合改性研究进展。最后总结了静电纺空气过滤材料的应用。     

基于气流雾化静电纺纳米纤维的制备及其空气过滤性能

为克服传统单针头静电纺丝生产效率低的问题,在现有气流辅助静电纺丝的基础上设计一种基于气流雾化静电纺丝装置。以聚丙烯腈(PAN)溶液为纺丝液,采用自主设计的气流雾化静电纺丝装置制备纳米纤维膜,分析了其成形原理和过程以及气流压力、纺丝电压对成形纤维形态和直径的影响,并测试其空气过滤性能。结果表明:当纺丝液的质量分数为12%,纺丝气压为0.2 MPa,纺丝电压为30 kV时,纤维的平均直径均为200 nm左右,产量达5 g/h,其过滤效率高达97.5%,气流雾化静电纺丝为纳米纤维批量化制备提供了新途径。     

静电纺丝的研究进展

简述了国内外静电纺丝的研究现状;介绍了静电纺丝的制备原理、静电纺丝装置的改进、影响纤维成形的主要工艺参数及纤维形态;叙述了静电纺丝纳米纤维在过滤材料、生物医学和传感器等方面的应用;展望了静电纺丝的发展方向。指出静电纺丝是纳米纤维的新型生产技术,今后应进一步调整静电纺丝工艺,开发绿色溶剂,以尽早实现静电纺丝的工业化。     

静电纺丝纳米纤维及其在生物气溶胶过滤中的应用

简要介绍了静电纺丝制备纳米纤维的原理以及纤维形态的主要影响因素;从静电纺丝纳米纤维的过滤效果、抗菌性能和力学性能等方面综述了其应用于生物气溶胀过滤材料的研究进展;指出静电纺丝纳米纤维大规模生产已取得突破,且抗菌改性效果持久,适合应用于生物气溶胀过滤领域,今后应进一步提高纳米纤维的力学性能及质量稳定性,具有良好的应用前景。     

静电纺丝制备纳米纤维的进展及应用

简述了静电纺丝的制备原理和影响静电纺丝纤维成形的主要工艺因素;介绍了静电纺丝法制备高分子聚合物、生物大分子、无机物纳米纤维的最新进展,以及这些纳米纤维在过滤、传感器、超疏水性材料、生物医用功能材料、纳米模板等领域的应用;指出静电纺丝制备纳米连续长丝技术亟待发展。     

静电纺丝技术的研究及应用

介绍了静电纺丝的装置、静电纺丝基本原理及影响纤维成形与纤维形貌的各种因素,同时叙述了静电纺丝在过滤材料、生物医学工程、电学和光学、催化剂载体材料方面的应用。最后对静电纺丝发展方向进行了展望。     

静电纺丝技术发展简史及应用

静电纺丝现已成为一种重要的纳米纤维成形技术,制备的纳米纤维也得到了广泛应用。介绍了静电纺丝技术的基本原理及发展历程,以及采用静电纺丝技术制备的纳米纤维品种、纳米纤维的应用领域等。采用静电纺丝技术可以制备各种不同结构和形态的纳米纤维,如有机纳米纤维、有机/无机杂化复合纳米纤维、无机纳米纤维、碳纳米纤维等;通过静电纺丝制备的纳米纤维因具有特殊结构和优异性能,在过滤材料、能源材料、生物医用材料、传感器和光催化等领域得到广泛应用。今后在完善实验室技术的基础上,应加强静电纺丝技术的产业化研究。     

静电纺丝法制备聚合物功能纤维的研究进展

静电纺丝是一种可以直接、连续制备聚合物纳米纤维的新方法。通过静电纺丝法制备的直径在几纳米到几百纳米的纤维在很多领域都有潜在的应用。简单介绍了静电纺丝的原理、发展以及在各领域的应用前景,综述了静电纺丝纤维作为功能材料在吸附过滤、导电导热和保温隔热等方面的应用,并对静电纺丝技术在制备聚合物纳米纤维功能材料方面的发展前景作出了展望。     

静电纺丝制备纳米纤维的研究进展

纳米纤维具有直径小、比表面积大和易于实现表面功能化等优点,受到了广泛的关注,而静电纺丝技术被认为是制备聚合物纳米纤维最简单有效的方法,因此国内外学者对静电纺丝技术进行了详细的研究。简单介绍了静电纺丝技术的工作原理,详细阐述了影响静电纺丝的主要工艺参数,包括溶剂、溶液的浓度及黏度、电导率、工作电压、纺丝速度和接收距离等,并叙述了静电纺丝纳米纤维在过滤材料、传感器和生物医学等方面的应用,也指出了该技术存在的一些问题及其应对措施。     

Behavior of melt electrospinning/blowing for polypropylene fiber fabrication

The fabrication process of polymer fibers has been analyzed in various ways, and several studies have been conducted to develop new processes and optimize existing ones. Several studies have been conducted on the electrospinning process, which can easily fabricate nanofibers, and the development of materials manufactured through electrospinning has also been investigated. However, research on the nanofiber fabrication and processing of thermoplastic polymers, such as polypropylene (PP), polyethylene and polyethylene terephthalate, is relatively lacking. Therefore, research on nanofiber fabrication is essential. In this study, PP fibers were successfully manufactured through a melt electrospinning/blowing process, which combined melt blowing and electrospinning. To analyze the melt electrospinning/blowing process, the dynamic behavior of the spinning process was observed using a charge-coupled device camera in real time, and the effects of the different spinning conditions were compared and analyzed. As the hot air or high voltage was increased, the spinning jet area tended to increase. In addition, the average diameter of the fabricated fibers tended to decrease as a high voltage was applied at a hot air pressure of 0.01 MPa; conversely, the average diameter tended to increase at a hot air pressure of 0.03 MPa. A similar trend was observed for the tensile stresses in the PP web fabrics. The polymer fibers produced by this melt electrospinning/blowing process can be applied as a production process for nanomembranes, filters and battery separators. © 2022 Society of Industrial Chemistry.     

气流辅助聚合物熔体微分电纺流道优化设计

为进一步降低熔体微分电纺的纤维直径,使其达到纳米尺度,在现有直线狭缝电纺喷头的基础上设计了可以使高速气流汇聚的“V”形风道,通过高速气流对熔体微分射流进行二次牵伸细化。采用实验研究和数值模拟相结合的方法,以射流间距和喷头端电场强度为指标,研究了“V”形风道结构、材质对电纺微分射流的影响。研究结果表明,风道结构会不可避免地削弱喷头端的电场强度、降低射流的效率。增加风刀与喷头尖端的头端凸出量以及采用不导电的聚醚醚酮作为风刀材质都可以有效地降低风刀对射流效率的影响,而风道的宽度对喷头端电场强度影响不大。在优化的风刀结构和材质的基础上,成功制备了平均直径为825 nm的熔体电纺超细纤维。研究证实在气流辅助牵伸的作用下,直线狭缝电纺能够实现熔体电纺超细纤维的批量制备。     

Blow-assisted multi-jet electrospinning of poly-L-lactic acid nanofibers

Regardless the low production rate, electrospinning remains the attractive technique for the nanofibers production in various fields. Thus, the development of a multi-jet technologies for electrospinning gives an opportunity to scale up and increase throughput of the fibers production. However, the multi-jet electrospinning technologies exhibit one major drawback– electrostatic mutual jet repulsion issue. In present research, we propose air blow-assisted multi-jet electrospinning system allowing production of nanofibers with yield, at least, tenfold higher than single jet electrospinning. The system produces nanofibers in two modes: multi-jet electrospinning and blow-assisted multi-jet electrospinning. In case of the latter, the application of sheath air stream allows the system to overcome the electrostatic mutual repulsion issue. These lead to the reduction of deviation of the polymer solution jets, the reduction of instabilities of the jets and the improvement of the control of the nanofibers deposition. Nanofibers morphology and size were investigated based on the scanning electron microscope micrographs. The comparison of the two modes shows changes in nanofibers morphology from beaded structure to fine nanofibers, and the slight increase in fiber mean size when the blowing assistance was applied to the process.     

Nanofibers from gas-assisted polymer melt electrospinning

The concept of a gas-assisted polymer melt electrospinning process is presented. This technique allows for reduced quenching of the melt jet in the spinning region, and thus increasing the jet attenuation rate and resulting in production of sub-micron scale fibers. A comprehensive melt electrospinning model was used to analyze the effects of the heated air stream on the polymer jet. It was found that under the investigated conditions in electrospinning of polylactic acid (PLA) melt, air drag produced an additional 10% thinning compared to the un-assisted melt electrospinning process, and the heating provided by the air stream resulted in an additional 20-fold jet thinning.     

A Review on the Impact of Humidity during Electrospinning: From the Nanofiber Structure Engineering to the Applications

Electrospinning is the process of choice for the elaboration of nanofibrous mats. During the process, a thin and continuous charged jet of a polymer solution is traveling from an emitter subjected to a high voltage toward a grounded collector. Although the duration of the jet travel is in the order of few tens of milliseconds, the physical interactions acting between the jet and the air play a key role on the resulting fiber morphology. These interactions mainly rely on the amount of water molecules in air. This review deals with the effect of humidity during electrospinning on solvent evaporation, the solidification rate of nanofibers and finally, on the morphology at length scales ranging from the non-woven mat, the nanofiber itself down to the polymer crystal. Original electrospinning processes operating under specific environmental conditions as well as specificities encountered in needleless and free-surface electrospinning dedicated to industrial-scale mass production are also discussed. Then, it is shown how the control of humidity during electrospinning and the understanding of its influence on the fibrous structure can be exploited to target various applications dedicated to energy, environment, and health. Finally, current challenges and ideas for future research and new developments are presented.     

Air‐Blowing‐Assisted Coaxial Electrospinning toward High Productivity of Core/Sheath and Hollow Fibers

Coaxial electrospinning is an attractive technology to produce core/sheath and hollow fibers. However, until now, the relatively low productivity has limited its broad applications. In this work, coaxial electrospinning with air‐blowing‐assistance is applied to improve the productivity of core/sheath and hollow fibers. Different core and shell materials are used for this electrospinning. The flow rate and air‐blowing rate during electrospinning are optimized. SEM and TEM are used to confirm the core/sheath and hollow structure of fibers. The results show that air‐blowing‐assisted electrospinning technology can be successfully applied for the large‐scale production of core/sheath and hollow fibers which open the path to new applications of this promising class of materials.     

Effect of air blowing on the morphology and nanofiber properties of blowing‐assisted electrospun polycarbonates

Polycarbonate (PC) nanofibers are prepared using the air blowing‐assisted electrospinning process. The effects of air blowing pressure and PC solution concentration on the physical properties of fibers and the filtration performance of the nanofiber web are investigated. The air blowing‐assisted electrospinning process produces fewer beads and smaller nanofiber diameters compared with those obtained without air blowing. Uniform PC nanofibers with an average fiber diameter of about 0.170 μm are obtained using an applied voltage of 40 kV, an air blowing pressure of 0.3 MPa, a PC solution concentration of 16%, and a tip‐to‐collection‐screen distance (TCD) of 25 cm. The filtration efficiency improvement of the air blowing‐assisted electrospun web can be attributed to the narrow distribution of fiber diameter and small mean flow pore size of the electrospun web. Performance results show that the air blowing‐assisted electrospinning process can be applied to produce PC nanofiber mats with high‐quality filtration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

高压静电场纺丝的研究与进展

综述了高压静电场纺丝的研究背景,原理及进展。介绍了近年来各研究组的研究方向以及目前高压静电场纺丝的应用及前景。     

Effect of perturbation on the whipping motion in electrospinning

Recent studies have demonstrated that the essential electrospinning mechanism is a rapidly whipping jet in an electric field. Perturbation growth is responsible for the observed whipping motion in electrospinning. In this study, we focused on the effect of perturbation on the whipping motion in electrospinning. Experimental and modeling studies were performed. Experimental observations by electrospinning under normal and vacuum conditions showed that perturbations caused by the ambient air influenced the whipping motion and fiber diameter. Modeling predictions also showed the effect of the initial perturbation on the whipping instability, and qualitative trends in the model predictions were in accordance with the experimental investigation. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Double‐nozzle air‐jet electrospinning for nanofiber fabrication

A novel double‐nozzle air‐jet electrospinning apparatus was developed to fabricate nanofibers on a large scale. The distribution of the electric field at different nozzle distances was simulated to analyze the jet path, productivity, and deposition area of nanofiber webs and the nanofiber morphology. Our experiments showed that the bubbles usually ruptured intermittently on the top surface of the two nozzles and the jets traveled in a straight path with a high initial velocity. A continuous and even thickness of the nanofiber webs were obtained when the nozzle distances was less than 55 mm. At nozzle distances of 55 mm, the received fibers were thin with the lowest standard deviation. Experimental parameters involving the applied voltage, collecting distance, and air flow rate were also investigated to analyze the nanofiber morphology at a nozzle distance of 55 mm. The results show that the nanofibers presented a finer and thinner diameter at an applied voltage of 36 kV, a collecting distance of 18 cm, and an air flow rate of 800 mL/min. The nanofiber production of this setup increased to nearly 70 times that with a single‐needle electrospinning setup. On the basis of the principle of this air‐jet electrospinning setup, various arrangements of multinozzle electrospinning setups could be designed for higher throughput of nanofibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40040.