Tack and Green Strength of Blends of Bromobutyl and EPDM Rubbers. I. Unfilled Gum Blends

Polymer blends are gaining importance in recent years because they provide a compromise of properties. In this paper, tack and green strength of several blends of EPDM and bromobutyl rubbers (BIIR) have been studied over a wide range of temperaures, contact times and rates.

Tack increases with increase in contact time and with increase in contact temperature up to 47°C for a particular blend. At a much higher temperature the tack strength falls gradually. Green strength increases with increase in bromobutyl content and decreases with temperature. Tack index, a ratio of tack strength divided by the cohesive strength under the same geometry, decreases slowly with the test temperature. At a 50:50 ratio of BIIR:EPDM, the two rubbers form an interpenetrating network as observed under the phase contrast microscope.     

Tack and Green Strength of Blends of Bromobutyl and EPDM Rubbers. I. Unfilled Gum Blends

Polymer blends are gaining importance in recent years because they provide a compromise of properties. In this paper, tack and green strength of several blends of EPDM and bromobutyl rubbers (BIIR) have been studied over a wide range of temperaures, contact times and rates.

Tack increases with increase in contact time and with increase in contact temperature up to 47°C for a particular blend. At a much higher temperature the tack strength falls gradually. Green strength increases with increase in bromobutyl content and decreases with temperature. Tack index, a ratio of tack strength divided by the cohesive strength under the same geometry, decreases slowly with the test temperature. At a 50:50 ratio of BIIR:EPDM, the two rubbers form an interpenetrating network as observed under the phase contrast microscope.     

Effect of silanized silica nanofiller on tack and green strength of selected filled rubbers

BACKGROUND: Tack and green strength of filled and gum (unfilled) natural rubber (NR), poly(styrene‐co‐butadiene) rubber (SBR), polybutadiene rubber (BR) and (SBR‐BR) blend with different loadings of reinforcement agent, silanized silica nanofiller (Coupsil 8113), were studied and the results compared and discussed. RESULTS: It was found that silica was fully dispersed in rubber matrix after 13 min of mixing. In addition, with some exceptions for NR and (SBR‐BR) blend, filler loading decreased the tack strength of the studied filled rubbers. Green strength and Mooney viscosity increased with filler loading for all studied filled rubbers but with different rates and amounts. The optimum filler loadings for NR and (SBR‐BR) filled blend were 30 and 10 phr, respectively. Tacks of NR filled rubbers were much higher than those of synthetic filled rubbers. CONCLUSION: It was concluded that filler loading alters substantially the tack and green strength of the rubbers under investigation. Copyright © 2009 Society of Chemical Industry     

Tack and green strength of filled blends of bromobutyl and EPDM rubbers

Effect of fillers on tack and green strength of blends of EPDM and bromobutyl rubbers has been studied. The fillers used are carbon black and china clay. Test temperature and mode of mixing are varied. Tack increases with the addition of carbon black and china clay. The highest value of tack strength is achieved when the loading of filler is 50% in each phase or all in EPDM phase. The tack strength of filled blends decreases with an increase of test temperature. Tack index, a ratio of tack strength divided by cohesive strength measured under the same geometry, also decreases with test temperature. It has been found that tack strength (G_a) of filled blends is proportional to the contact time (t) and varies as t^1/2 or t^1/4. Green strength of carbon black filled mixes is much higher than that of china clay filled mixes. The green strength falls with a rise of temperature in both cases. Green strength of carbon black filled mixes increases with the increase of bromobutyl content in the mix. China clay mixes show a reverse trend.     

熔体法制备有机黏土/橡胶纳米复合材料的结构及性能

将有机黏土(OC)分别加入到天然橡胶(NR)、丁苯橡胶(SBR)、丁基橡胶(IIR)和三元乙丙橡胶(EPDM)中,通过熔体法制备了纳米复合材料。探讨了橡胶黏度及其分子结构对OC在复合材料中分散状况的影响,研究了复合材料的力学性能。结果表明,在以NR为基体的复合材料中。OC片层分散均匀,且剥离程度较高;在SBR,IIR,EPDM中,OC以插层结构为主,且插层效果从大到小的顺序依次为SBR,IIR,EPDM。与相应的纯胶相比,OC／NR纳米复合材料的定伸应力提高,拉伸强度和扯断伸长率有所下降;OC／SBR,OC／IIR,OC／EPDM纳米复合材料的定伸应力变化不大,拉伸强度和扯断伸长率明显提高,且OC／SBR和OC／EPDM复合材料的撕裂强度提高。     

Tack and green strength of brominated isobutylene-co-p-methylstyrene and its blends

The tack of uncrosslinked gum and filled brominated isobutylene-co-p-methylstyrene (BIMS) was examined as a function of time using the 180° peel geometry. The tack strength showed a 1/4th power dependence with respect to time. The BIMS showed marginally lower tack strength than its non-brominated precursor (IMS). The addition of fillers to the BIMS increased the tack strength as compared to the gum rubber. With increasing filler loading, the tack strength increased up to a certain contact time. A good adhesion between BIMS and ethylene propylene diene terpolymer elastomer (EPDM) was observed due to their similar solubility parameters, whereas adhesion between BIMS and natural rubber (NR) was low. Autohesion studies of different blends of BIMS with EPDM and NR revealed that 70 : 30 BIMS : EPDM and 30 : 70 BIMS : NR blends showed higher tack strength than their constituent polymers. The results could be explained in terms of green strength and compression creep measurements.     

Compatibility studies on some polymer blend systems by electrical and mechanical techniques

Systematic electrical and mechanical studies were carried out on natural rubber (NR) blended with different types of synthetic rubber such as styrene‐butadiene rubber (SBR), polybutadiene rubber (BR), and ethylene‐propylene‐diene monomer (EPDM) as nonpolar rubbers and nitrile‐butadiene rubber (NBR) and chloroprene rubber (CR) as polar rubbers. The NR/SBR, NR/BR, NR/EPDM, NR/NBR, and NR/CR blends were prepared with different ratios (100/0, 75/25, 50/50, 25/75, and 0/100). The permittivity (ε′) and dielectric loss (ε″) of these blends were measured over a wide range of frequencies (100 Hz–100 kHz) and at room temperature (∼ 27°C). The compatibility results obtained from the dielectric measurements were comparable with those obtained from the calculation of the heat of mixing. These results were confirmed by scanning electron microscopy and showed that NR/SBR and NR/BR blends were compatible while NR/EPDM, NR/NBR, and NR/CR blends were incompatible. To overcome the problem of phase separation (incompatibility) between NR and EPDM, NBR, or CR, a third component such as SBR or poly(vinyl chloride) (PVC) was added as a compatibilizing agent to these blends. The experimental data of dielectric and mechanical measurements showed that the addition of either SBR or PVC could improve the compatibility of such blends to some extent. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 60–71, 2001     

Adhesion properties of pressure-sensitive adhesives prepared from SMR 10/ENR 25, SMR 10/ENR 50, and ENR 25/ENR 50 blends

The adhesion properties, i.e. viscosity, tack, and peel strength of pressure-sensitive adhesives prepared from natural rubber/epoxidized natural rubber blends were investigated using coumarone-indene resin and toluene as the tackifier and solvent respectively. One grade of natural rubber (SMR 10) and two grades of epoxidized natural rubbers (ENR 25 and ENR 50) were used to prepare the rubber blends with blend ratio ranging from 0 to 100%. Coumarone-indene resin content was fixed at 40 parts per hundred parts of rubber (phr) in the adhesive formulation. The viscosity of adhesive was measured by a HAAKE Rotary Viscometer whereas loop tack and peel strength was determined using a Lloyd Adhesion Tester operating at 30 cm/min. Results show that the viscosity of the adhesive passes through a minimum value at 20% blend ratio. For loop tack and peel strength, it indicates a maximum at 60% blend ratio for SMR 10/ENR 25 and SMR 10/ENR 50 systems. However, for ENR 25/ENR 50 blend, maximum value is observed at 80% blend ratio. SMR 10/ENR 25 blend consistently exhibits the best adhesion property in this study, an observation which is attributed to the optimum compatibility between rubbers and wettability of adhesive on the substrate. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Tack and Shear Strength of Adhesives Prepared from Styrene-Butadiene Rubber (SBR) Using Gum Rosin and Petro Resin as Tackifiers

Tack and shear strength of styrene-butadiene rubber (SBR)-based pressure-sensitive adhesive were studied using gum rosin and petro resin as the tackifiers. The concentration of the tackifying resin was varied from 0 to 100 parts per hundred parts of rubber (phr). Toluene was used as the solvent throughout the experiment. The rolling ball technique was used to measure the tack of the adhesive, whereas, shear strength was determined by a TA-HDi Texture Analyser. Results show that the tack of the adhesive increases with increasing tackifier loadings for both tackifier systems. However, shear strength indicates the reverse behavior with increasing resin content, an observation which is attributed to the decrease in cohesive strength as the tackifier concentration is increased. Both tack and shear strength of the adhesives increases with molecular weight of SBR. Adhesive containing petro resin consistently exhibits higher values than the gum rosin system due to better wettability and compatibility in the former system.     

Effect of contact time and temperature on adhesion between components of rubber-polyethylene thermoplastic composites

—The effect of contact time and temperature on the adhesion between rubber and polyethylene has been studied. The degree of adhesion between natural rubber (NR) and polyethylene (PE) was varied by using physical (EPDM) and chemical interaction promoters (ENR/PE_m). It was observed that the peel strength increases with an increase in time of contact at a particular temperature. The adhesion strength varies with the square root of the contact time for all the systems with the exception of NR/PE/DCP at 75 and 100°C, EPDM/PE at 100°C, and NR/ENR/PE_m/PE at 100°C. With an increase in temperature, however, only EPDM-containing systems show higher values of adhesion between components. EPDM enhances the strength of the interface of the NR/PE joint, especially at longer contact times and higher temperatures. However, the chemical modifier is active only when the joining temperature is 150°C. On mastication of NR up to 15 min, the adhesion between natural rubber and polyethylene increases. The tack strength of NR-PE composites is increased with the introduction of physical and chemical modifiers.     

Thermoplastic dynamic vulcanisates containing LDPE,rubber, and thermochemically reclaimed ground tyre rubber

Abstract

Thermochemically devulcanised ground tyre rubber (GTR^DL) was added to fresh rubber compositions, which were then melt blended with low density polyethylene (LDPE). Styrene/butadiene rubber (SBR), natural (NR), and ethylene/propylene/diene (EPDM) rubbers were selected as the fresh rubbers. During blending, dynamic curing was achieved using sulphuric, phenolic, and peroxide curing agents. Some of the GTR was decomposed in the presence of 6 phr Regen^TM Agent-S reclaiming compound before being incorporated into the blends. The resulting thermoplastic dynamic vulcanisates had constant compositions, namely LDPE/rubber/GTR=50:25:25. Sulphuric and phenolic curing agents proved to be most suitable for dynamic curing. The thermoplastic dynamic vulcanisates with the best mechanical performance contained SBR and EPDM rubbers. The observed improvements in mechanical performance were attributed to chain entanglement and co-crosslinking in the interphase between the GTR^DL particles and the surrounding matrix (i.e. with the fresh rubber and/or LDPE). The phase morphology, which was assessed using scanning electron microscopy on the etched surfaces of cryogenically fractured thermoplastic dynamic vulcanisate compositions, is discussed.     

绢英粉对橡胶硫化参数与力学性能的效应

探索了绢英粉（12份）填充的多种橡胶的硫化参数、力学性能相对于纯胶的相应变化。表明这些变化因胶种而异,IIR、EPDM、CPE和CSM缩短了ts与t90;NR、SBR和NBR则相反;NR、CR和CSM的拉伸强度、撕裂强度下降;SBR等无自补性能橡胶则有些增大。     

新型白炭黑改性橡胶研究

采用2种新型白炭黑替代常用白炭黑来改性天然橡胶（NR）、顺丁橡胶（BR）、丁笨橡胶（SBR）、三元乙丙橡胶（EPDM）、丙烯酸酯橡胶（ACM）和硅橡胶。研究不同用量和不同种类的白炭黑对上述几种橡胶进行改性,通过对硬度、扯断伸长率、拉伸强度、磨耗和耐老化性能的测试,确定白炭黑的最佳用量和最适宜的种类。结果表明：白炭黑填料用量为80份时效果最好,普通白炭黑适合做EPDM的补强剂,碱法白炭黑对NR、SBR和ACM的改性效果更好,而酸法白炭黑改性的橡胶拉伸强度和硬度很小,不适于补强;白炭黑对硅橡胶的改性效果不好,得到的产品硬度很小,无法进行力学性能测试。     

Formulation and morphology of kaolin-filled rubber composites

In the present work the formulation and morphology of novel kaolin-filled rubber composites were investigated. The kaolin-filled rubber composites were obtained by filling rubbers such as natural rubber (NR), styrene–butadiene rubber (SBR), polybutadiene rubber (ER), nitrile butadiene rubber (NBR), ethylene propylene diene monomer (EPDM), chloroprene rubber (CR) and methyl vinyl silicon rubber (MVQ). The best formulation of filled rubbers was determined by determining the mechanical and thermal properties of the composites. Structural characterization was carried out by using infrared spectroscopy (IR) and a polarizing light microscope (PLM). The kaolin/rubber composites have outstanding mechanical and thermal properties except elongation at break, and good compatibility. The best formulation of kaolin filled rubbers is respectively 40 parts per hundred rubber (phr), 40 phr, 50 phr, 40 phr, 50 phr, and 50 phr for NR, SBR, BR, NBR, EPDM and CR. Kaolin can replace silica in the specific rubber products, and is suitable to reinforce more steric rigid rubber.     

Effect of Blend Ratio and Testing Rate on the Adhesion Properties of Epoxidized Natural Rubber (ENR 25)/Styrene–Butadiene Rubber (SBR) Blend Adhesive

The effect of rubber blend ratio and testing rate on the adhesion properties of epoxidized natural rubber (ENR 25)/styrene–butadiene rubber (SBR) blend adhesive were studied using 40 parts per hundred parts of rubber (phr) of coumarone-indene resin as the tackifying resin. Toluene and poly(ethylene terephthalate) (PET) film were used as the solvent and substrate, respectively. A SHEEN hand coater was used to coat the adhesive on the PET substrate at 30, 60, 90, and 120 µm coating thickness. Viscosity was determined by a Brookfield viscometer whereas loop tack, peel strength, and shear strength were measured by a Llyod Adhesion Tester at various testing rates from 10 to 60 cm/min. Results show that viscosity increases gradually with % ENR 25. However, loop tack, peel strength, and shear strength of adhesives indicate a maximum value at 40% ENR 25, after which the adhesion properties decreases with further increase in % ENR 25. This observation is attributed to the varying degree of wettability which culminates at an optimum value of 40% ENR 25 blend ratio. In all cases, the adhesion properties increase with increasing coating thickness and rate of testing.     

Formulation and curing characteristics of EPDM/NR and EPDM/SBR polyblends used in metallic surfaces rubber lining

In this work, a new elastomeric liner was introduced to protect the metal surfaces of storage tanks against corroding materials in petrochemical industries. This new liner was prepared on the basis of EPDM/NR and EPDM/SBR compounds. The elastomeric compounds were cured by using super‐heated water vapor at atmospheric pressure. To increase the rate of curing in these rubber samples, the optimum curing system contained 15 phr sulfur and 1.5 phr mercaptobenzothiazole, 1.5 phr zinc diethyl dithiocarbamate, and 1.8 phr tetramethylthiuram disulfide accelerators. Mechanical tests showed that ultimate tensile strength, elongation at break, and hardness of both polyblend samples were comparable to the SBR/NR blend, which is widely used in the rubber lining of metallic surfaces. In the next step, the chemical resistance of the samples was measured by placing them in a 30 wt % HCl solution. The tensile strength, elongation at break, and weight loss of the samples were measured before and after immersion in HCl. Also, the chemical resistances for EPDM/NR, EPDM/SBR, and SBR/NR samples were qualitatively measured in caustic solution. The cracking, blistering, permeability, and adhesion of the rubber samples to steel surface were observed. Finally, the results showed that EPDM/SBR (70/30) polyblend can be a suitable substitute for conventionally used SBR/NR (50/50) for a successful rubber used to line metallic surfaces. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of Coumarone-Indene Resin on Adhesion Property of SMR 20-Based Pressure-Sensitive Adhesives

The viscosity, tack, and peel strength of a natural rubber (SMR 20)–based pressure-sensitive adhesive (PSA) was studied using coumarone-indene resin as the tackifier. The resin loading was varied from 0–80 parts per hundred parts of rubber (phr). Toluene was used as the solvent throughout the experiment. The viscosity of PSA was measured using a Haake Rotary Viscometer whereas loop tack and peel strength were determined using a Lloyd Adhesion Tester. PSA was coated onto the substrates using a SHEEN hand coater to give a coating thickness of 60 μm and 120 μm. Results show that the viscosity and tack of the adhesive increases with resin content due to the concentration effect of tackifier resin. However, for the peel strength, it increases up to 40 phr of resin for both coating thickness, an observation that is attributed to the wettability of substrates.     

Study of tack properties of uncrosslinked natural rubber

The purpose of this study was to better understand the effect of non-rubber substances (mainly proteins and lipids) on adhesion (against glasses) and self-adhesion tack properties of uncrosslinked natural rubber (NR). Various types of NR, with or without non-rubber constituents, were prepared. Synthetic polyisoprene rubber was also used as a reference material. All the rubbers were first characterized by many techniques (FT-IR, DSC, GPC, etc.). Two experimental tests were specially utilized to measure the level of adhesion and self-adhesion: (i) at very short contact times (from a few milliseconds up to 0.1 s) the impact of a pendulum and (ii) for longer contact times (from 0.1 s to a few h) the contact of a probe using a tensile testing machine. The tack energy increased with contact time for all the rubbers studied. Natural rubber which did not contain proteins and lipids exhibited the highest adhesion and self-adhesion tack abilities. In contrast, whole natural rubber, containing both proteins and lipids, showed the lowest tack property. In each case, self-adhesion levels are higher than those of adhesion, presumably due to interdiffusion of macromolecular chains or chain segments at the interface.     

Effects of Characteristics of Rubber,Mixing and Vulcanization on the Structure and Properties of Rubber/Clay Nanocomposites by Melt Blending

Summary: Three rubber‐based nanocomposites, natural rubber (NR), styrene‐butadiene rubber (SBR), and ethylene‐propylene‐diene rubber (EPDM) matrixes, were prepared with octadecylamine modified fluorohectorite (OC) by melt blending. X‐ray diffraction (XRD) revealed that the SBR/OC and EPDM/OC nanocomposites exhibited a well‐ordered intercalated structure and a disordered intercalated structure, respectively. In the case of the NR/OC nanocomposite, it exhibited an intermediate intercalated and even exfoliated structure. These results were in good agreement with transmission electron microscopy (TEM) observations. Furthermore, in the NR/OC and SBR/OC systems, the mixing process played a predominant role in the formation of nanometer‐scale dispersion structure, whereas the intercalated structure of EPDM/OC formed mainly during the vulcanization process. The tensile strength of SBR/OC and EPDM/OC nanocomposites loading 10 phr OC was 4–5 times higher than the value obtained for the corresponding pure rubber vulcanizate, which could be ascribed to the slippage of the rubber molecules and the orientation of the intercalated OC. For the strain‐induced crystallization NR, the exfoliated OC efficiently improved the modulus of the NR/OC nanocomposite relative to the pure NR. However, its hindrance on NR crystallization during the tensile process may be the main reason for the decrease in tensile strength of NR/OC.

XRD diffraction patterns of three nanocomposites containing 10 phr organoclay.     

Compatibilization of natural rubber–polyolefin thermoplastic elastomeric blends by phase modification

Natural rubber–polyolefin (70/30) blends have been studied by incorporation of modified rubber and plastic phases with a view to make the heterogeneous phases compatible. The modified rubbers used were epoxidized natural rubber (ENR) and sulfonated ethylene–propylene diene rubber (S-EPDM) at a level of 20 parts. Other rubbers such as chlorinated polyethylene (CPE) and ethylene propylene diene rubbers (EPDM) were also used at a level of 20 parts in the natural rubber–polyethylene (NR/PE) systems. The plastic phase was chemically modified with maleic anhydride (MA) in presence of benzoyl peroxide (BPO) and used at a concentration of 10% of PE, i.e., PEm. The tensile properties such as the modulus, elongation at break, tensile strength, and hysteresis were studied. NR/ENR/PEm/PE shows the greatest improvement in tensile strength (45% over control NR/PE). NR/S-EPDM/PEm/PE also shows similar improvement, although the hysteresis loss decreases. The change in these properties could be related to the adhesive strength. This was found to be improved by the incorporation of modified rubber and modified plastic phases. The best adhesion values have been obtained with NR/ENR/PEm/PE and NR/S-EPDM/PEm/PE. Thus, a correlation between tensile and adhesive strength was obtained for all the systems. The increase in adhesive strength is due to chemical reactions between the various phases. Probable chemical reactions have been suggested. Morphological observations show that the phases are interpenetrating, and this is consistent with the increased tensile strength. The natural rubber–polypropylene (NR/PP) systems do not offer good strength properties with the modified PP and modified rubbers. The adhesive strength also decreases with the incorporation of the modified system. The hysteresis properties show some improvement.