Thermally stable aliphatic polycarbonate containing bulky carbazole pendants

To improve the thermal and mechanical properties of poly(propylene carbonate) (PPC), the terpolymers were synthesized by the terpolymerization of CO₂ with PO and a third monomer, N-(2,3-epoxylpropyl)carbazole (NEC) using supported zinc glutarate as catalyst. The catalytic activity, molecular weight, carbonate unit content, as well as the thermal and mechanical properties were investigated extensively. The experimental results showed that the catalytic activity, molecular weight, and carbonate unit content decreased with the incorporation of NEC. The introduction of NEC increased the glass transition temperature from 38.0 to 44.1°C. Moreover, the thermal decomposition temperature (T_g-5%) of the terpolymer (278°C) was much higher than that of pure PPC (238°C). Accordingly, the mechanical properties proved to be enhanced greatly as evidenced by tensile tests due to the incorporation of bulky carbazole moieties. These improvements in thermal and mechanical properties are of very importance for the process of PPC. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical properties of block poly(propylene carbonate‐cyclohexyl carbonate) investigated by nanoindentation and DMA methodologies

To extend the practical application of poly(propylene carbonate) (PPC), the chemical methods were used to improve its mechanical properties. In this connection, random copolymer poly(propylene‐cyclohexyl carbonate) (PPCHC) and di‐block copolymers poly(propylene carbonate‐cyclohexyl carbonate) (PPC‐PCHC) were synthesized. Dynamic mechanical analysis (DMA), nanoindentation and nanoscratch test were applied to evaluate their mechanical properties. The storage's modulus, Young's modulus (E) and hardness (H) obtained from DMA and nanoindentation tests showed that the introduction of the third monomer cyclohexene oxide (CHO) can greatly improve the mechanical properties of PPC, and that the block copolymer PPC‐PCHC hand better mechanical properties than the random copolymer PPCHC. The annealing treated PPC‐PCHCs exhibited deteriorated mechanical properties as compared with untreated PPC‐PCHC. From the results of scratch tests, the plastic deformation of PPC‐PCHC was smaller than those of PPC and PPCHC. Meanwhile, the plastic deformations of the heat‐treated PPC‐PCHCs were smaller than the untreated PPC‐PCHC because of the possible rearrangement of the molecular chains of PPC‐PCHC. The scratch hardness (H_s) of the block copolymer PPC‐PCHC is larger than random polymer PPCHC and PPC, but lower than the values of heat‐treated samples indicating that the surfaces' hardness of block polymers increase after heat treatment. These different measurement methodologies provide a more precise assessment and understanding for the synthesized block polymers. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Novel ternary block copolymerization of carbon dioxide with cyclohexene oxide and propylene oxide using zinc complex catalyst

Block copolymers of poly (propylene carbonate—cyclohexyl carbonate) (PPC-PCHC) were successfully synthesized by a one-pot method with the zinc complex catalyst (Zn2G). The IR and ¹H-NMR and ¹³C-NMR spectra verified the introducing of PCHC segments in the copolymers. The GPC curves of the copolymers appeared only one peak and the DSC results showed three glass transition temperatures at 40 °C, 66 °C and 115 °C, indicating the three-block copolymer structure. TGA tests revealed that the thermal decomposition temperature of the synthesized block copolymers increased up to about 300 °C. The mechanical properties proved to be also enhanced greatly as evidenced by static and dynamic mechanical tests. The thermal and mechanical properties of the resultant block copolymers lay between those of PPC and PCHC, demonstrating the desired properties of a polymer can be achieved via block copolymerization.     

Synthesis and properties of aliphatic polycarbonates derived from carbon dioxide,propylene oxide and maleic anhydride

Terpolymerization of carbon dioxide (CO₂) with propylene oxide (PO) and maleic anhydride (MA) was successfully carried out using supported zinc glutarate catalyst. Consequently giving high molecular weight poly(propylene carbonate maleate) (PPCMA) in a very high yield (72.5 g polymer/g catalyst). The resulting terpolymers were fully characterized by FTIR, ¹H NMR, ¹³C NMR, and wide‐angle X‐ray diffraction (WAXD) techniques. NMR measurements showed that PPCMA had an almost alternating structure for the components of carbon dioxide and PO. The influence of molecular weight and MA content on the properties of PPCMA was also investigated. Differential scanning calorimetry (DSC) measurements revealed that the glass transition temperature (T_g) of PPCMA increased with increasing molecular weight. Thermogravimetric analysis (TGA) indicated that PPCMA51 exhibited a very high decomposition temperature (263°C) due to the introduction of the double bond of MA into the backbone of terpolymer. The terpolymers with double bonds can be readily subjected to crosslinking reaction in high temperature to give a slightly crosslinked PPCMA, which exhibit superior thermal stability. Tensile tests also showed that the mechanical properties of PPCMA increased with increasing molecular weight. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of alternating copolymer from carbon dioxide and propylene oxide

High yield and pure zinc glutarate catalysts used for copolymerization of carbon dioxide and propylene oxide have been synthesized in different solvents by ultrasonic methodology. For the purposes of comparison, low‐yield zinc glutarates were also synthesized via mechanical stirring method with other synthetic conditions remaining unchanged. Fourier Transform Infrared Spectroscopy and wide‐angle X‐ray diffraction techniques confirmed the presence of high‐quality zinc glutarate catalysts. Accordingly, poly(propylene carbonate) (PPC) can be synthesized from carbon dioxide and propylene oxide using the zinc glutarate catalysts. It was confirmed that the as‐prepared PPC had an alternating copolymer structure together with high molecular weight. The thermal and mechanical properties of the obtained PPC copolymer were determined by means of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and tensile test. DSC and TGA results showed that the PPC copolymer exhibited high glass transition temperature (39.39°C) and decomposition temperature (278°C) when compared to their corresponding values reported in the literature. Tensile test showed that the PPC film exhibited superior mechanical strength. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2327–2334, 2002     

Cross-linkable and thermally stable aliphatic polycarbonates derived from CO2, propylene oxide and maleic anhydride

Poly(propylene carbonate maleate) (PPCMA) was successfully synthesized from carbon dioxide with propylene oxide and maleic anhydride using supported zinc glutarate as catalyst. The PPCMA can be readily cross-linked using dicumyl peroxide (DCP) as a cross-linking agent. The gel content, thermal performance and mechanical properties of the cross-linked PPCMA were then investigated. The results showed that the gel content increased with increasing DCP content and reaction temperature. The as-prepared PPCMA showed higher glass transition temperature (T _g) and decomposition temperature compared with uncross-linkable poly(propylene carbonate) (PPC). The introduction of small amount of cross-linkable moiety provides a very effective way to improve the thermal stability and to extend the molecular weight of PPC, consequently extending its application area.     

Improving the thermal and mechanical properties of poly(propylene carbonate) by incorporating functionalized graphite oxide

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability, low glass transition temperatures (T_g), and relatively low mechanical property have limited its applications. To improve the thermal and mechanical properties of PPC, functionalized graphite oxide (MGO) was synthesized and mixed with PPC by a solution intercalation method to produce MGO/PPC composites. A uniform structure of MGO/PPC composites was confirmed by X‐ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer‐sized dispersion of layered graphite in polymer matrix, MGO/PPC composites exhibit improved thermal and mechanical properties than pure PPC. When the MGO content is 3.0 wt %, the MGO/PPC composites shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Catalytic synthesis and characterization of an alternating copolymer from carbon dioxide and propylene oxide using zinc pimelate

New zinc pimelate catalysts used for copolymerization of carbon dioxide and propylene oxide have been synthesized in high yield by a magnetic stirring method. The regular molecular structure of the zinc pimelate was confirmed by Fourier‐transform infrared spectroscopy and wide‐angle X‐ray diffraction techniques. Accordingly, poly(propylene carbonate) (PPC) can be synthesized from carbon dioxide and propylene oxide using these zinc pimelate catalysts. High catalytic efficiency (95.2 gram polymer per gram catalyst or 21 300 g of polymer per mole of zinc) was achieved by optimizing the PO/catalyst ratio. NMR measurement revealed that the PPC synthesized had an alternating copolymer structure. The thermal properties of PPC were determined by modulated differential scanning calorimetry and thermogravimetric analysis. The results demonstrated that the PPC copolymer exhibited an extremely high glass transition temperature of 44.27 °C and decomposition temperature of 257 °C, comparable with values reported in literature. Copyright © 2003 Society of Chemical Industry     

Chain extension and modification of polypropylene carbonate using diphenylmethane diisocyanate

In the present work, with the application of diphenylmethane diisocyanate (MDI) as the chain extender, poly(propylene carbonate) (PPC) was modified by chain extension. The changes in the chemical, thermal and mechanical properties of PPC after modification were characterized by Fourier transform infrared spectroscopy, gel permeation chromatography, thermogravimetry and elemental analysis. The experimental results indicate that during melt blending of MDI and PPC the terminal hydroxyl group in PPC can react with the isocyanate group in MDI, leading to chain extension of PPC. Via modification, the physical properties and thermal stability of PPC can be enhanced considerably. With the addition of 1.5% MDI, the glass transition temperature increased from 14.1 °C to 28.2 °C and the thermal decomposition temperature T_?5% increased from 162.7 °C to 246.8 °C. Moreover, the tensile strength of the modified PPC was improved from 3.1 MPa to 20.3 MPa. © 2015 Society of Chemical Industry     

Miscibility and properties of completely biodegradable blends of poly(propylene carbonate) and poly(butylene succinate)

Completely biodegradable blends of poly (propylene carbonate) (PPC) and poly(butylene succinate) (PBS) were melt‐prepared and then compression‐molded. The miscibilities of the two aliphatic polyesters, that is, PPC and PBS, were investigated by dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM). The static mechanical properties, thermal behaviors, crystalline behavior, and melt flowability of the blends were also studied. Static tensile tests showed that the yield strength and the strength at break increased remarkably up to 30.7 and 46.3 MPa, respectively, with the incorporation of PBS. The good ductility of the blends was maintained in view of the large elongation at break. SEM observation revealed a two‐phase structure with good interfacial adhesion. The immiscibility of the two components was verified by the two independent glass‐transition temperatures obtained from DMA tests. Moreover, thermogravimetric measurements indicated that the thermal decomposition temperatures (T_?5% and T_?10%) of the PPC/PBS blends increased dramatically by 30–60°C when compared with PPC matrix. The melt flow indices of the blends showed that the introduction of PBS improved the melt flowability of the blends. The blending of PPC with PBS provided a practical way to develop completely biodegradable blends with applicable comprehensive properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure and improved properties of PPC/PBAT blends via controlling phase morphology based on melt viscosity

Poly(propylene carbonate) (PPC)/poly(butylenes adipate-co-terephthalate) (PBAT) blends with various composition ratios were prepared via melt mixing using a twin-screw extruder. The effect of melt viscosities of polymers on mechanical behavior, interfacial interaction, thermal properties, rheological responses, and phase morphology was investigated. Results showed that the phase morphology and properties of PPC/PBAT blends were affected by the composition of the blends and the melt viscosities of the two polymers. Results of tensile tests, FTIR, and dynamic rheological measurement of PBAT-rich blends exhibited a better mechanical properties, intermolecular interactions, and compatibility when compared with PPC-rich blends due to the differences of their melt viscosities. Incorporating of PBAT effectively improved the T_g of PPC and the thermal stability of the blends. The T_c of PPC/PBAT blends markedly increased from 37.5 to 66.8 °C with addition of only 10 wt% PPC, indicating an enhanced crystallization ability of PBAT. The improvement of T_c was helpful for blown film extrusion. SEM microphotographs showed that the size of the dispersed phase particles is much smaller and the distribution is more uniform for PBAT-rich blends, compared with that in PPC-rich blends. The processing stability of blown film extrusion was improved by blending PPC with PBAT. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48924.     

Foaming and chain extension of completely biodegradable poly(propylene carbonate) using DPT as blowing agent

Completely biodegradable foams of poly(propylene carbonate) (PPC) derived from carbon dioxide and propylene oxide were fabricated using N, N′-dinitroso pentamethylene tetramine (DPT) as chemical blowing agent, and urea as the activator to lower the decomposition temperature of DPT. Thermal decomposition behavior and gas evolution behavior of the DPT composite with various urea to DPT ratios were investigated to optimize the composition of the blowing agent. The formulation of blowing agent mixture and foaming condition, the foam morphologies, the molecular weight change, as well as the mechanical properties of produced PPC foams were studied extensively. The experimental results demonstrated that the greatest blowing ratio of 14.8 can be afforded in case 12 phr blowing agent was used at 170 °C for 30 min. Gel permeation chromatography (GPC) and thermal analysis revealed that DPT acted as both chain-extension agent and blowing agent for PPC matrix. The molecular weight of PPC subjected to foaming increased by 76%. The foamed PPC exhibited superior mechanical properties and can be used as packaging material for many practical applications.     

Copolymerization of carbon dioxide and propylene oxide using zinc adipate as catalyst

Zinc adipate was synthesized from zinc oxide with adipic acid by different methods. Their chemical structure and crystalline morphology were determined by Fourier transform infrared spectroscopy (FTIR), wide‐angle X‐ray diffraction (WXRD), and scanning electron microscopy (SEM) techniques. The results showed that the zinc adipate synthesized under magnetic stirring possessed higher degree of crystallinity than that synthesized under mechanical stirring due to the different stirring strength, and therefore exhibited greater catalytic activity for the copolymerization between CO₂ and propylene oxide (PO). The optimum condition for the copolymerization of CO₂ and PO was also investigated. Very high catalytic activity of 110.4 g polymer/g catalyst was afforded under optimizing copolymerization condition. NMR spectra revealed that the synthesized poly(propylene carbonate) (PPC) had a highly alternating copolymer structure. DSC and TGA examinations showed that the glass transition temperature and decomposition temperature of the PPC with M_n = 41,900 Da were 27.7 and 248°C, respectively. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 200–206, 2006     

Improved thermal stability and mechanical properties of poly(propylene carbonate) by reactive blending with maleic anhydride

To extend the application of a carbon dioxide sourced environmental friendly polymer: poly (propylene carbonate) (PPC), a small amount of maleic anhydride (MA) was melt blended to end‐cap with PPC to improve its thermal stability and mechanical properties. Thermal and mechanical properties of end‐capped PPC were investigated by TGA, GPC, mechanical test, and DMA. TGA and titration results demonstrate that PPC can be easily end‐capped with MA through simple melt blending. TGA results show that the thermal degradation temperature of PPC could be improved by around 140°C by adding MA. GPC measurement indicates that the molecular weight of PPC can be maintained after blending with MA, where pure PPC experiences a dramatic degradation in molecular weight during melt process. More importantly, the tensile strength of PPC after blending with MA was found to be nearly eight times higher than that of pure PPC. It has approached the mechanical properties of polyolefin polymers, indicating the possibility of replacing polyolefin polymers with PPC for low temperature applications. The method described here could be used to extend the applications of PPC and fight against the well known global warming problem. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis, characterization and hydrolysis of an aliphatic polycarbonate by terpolymerization of carbon dioxide, propylene oxide and maleic anhydride

Terpolymerization of propylene oxide (PO), carbon dioxide (CO₂) and maleic anhydride (MA) was carried out by using a polymer-supported bimetallic complex (PBM) as a catalyst. A degradable aliphatic poly(propylene carbonate maleate) (PPCM) was synthesized, and determined by FT-IR, ¹H NMR, ¹³C NMR, DSC, TGA and WAXD measurements. The influences of various reaction conditions such as molar ratio of the monomers, reaction time and reaction temperature on the terpolymerization progress were investigated. The results showed that MA was inserted into the backbone of CO₂–PO successfully. The viscosity, glass transition temperature and decomposition temperature of the terpolymers were much higher than those of poly(propylene carbonate) (PPC). Because of the existence of the MA ester unit, PPCM had stronger degradability than PPC in a pH 7.4 phosphate-buffered solution. MA offered an ester structural unit that gave the terpolymers remarkable degradability. And the degradation rate of the backbone increased with the insertion of MA into the terpolymers.     

Melt processable and biodegradable aliphatic polycarbonate derived from carbon dioxide and propylene oxide

Alternating poly(propylene carbonate)s (PPC)s were successfully synthesized from carbon dioxide and propylene oxide in higher yield than previously reported. Such thermally stable and high molecular weight copolymers were achieved by optimizing the reaction conditions. The molecular structural change and mechanical properties of the alternating copolymer subjected to melt extrusion were examined by means of modulated differential scanning calorimetry (MDSC), thermogravimetric analysis (TGA), NMR, and tensile tests. The MDSC and TGA results showed that the alternating copolymer generally exhibits a high glass‐transition temperature of above 40°C and a decomposition temperature of above 250°C. These PPCs can be readily melt processed under conditions similar to those for commercial polyolefins. For instance, they can be melt extruded in a temperature range from 150 to 170°C under varying extrusion pressures. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3301–3308, 2003     

Inhibitory effect of hydrogen bonding on thermal decomposition of the nanocrystalline cellulose/poly(propylene carbonate) nanocomposite

Biodegradable poly(propylene carbonate, PPC) is a typical noncrystalline polymer from the copolymerization of carbon dioxide (CO₂) with propylene oxide (PO). But it is easy to be degraded to propylene carbonate (PC) via backbiting route during heat process (above 170°C), which limits its application. This work reports the introduction of biodegradable nanocrystalline cellulose (NCC) which was exfoliated from microcrystalline cellulose (MCC) by acid hydrolysis into PPC, affording a biodegradable PPC/NCC nanocomposite with improved thermal decomposition temperatures (the initial decomposition temperature, T_5wt% was up to 265°C). Impressively, the thermal decomposition of PPC to PC at 200°C within 4.0 h was dramatically inhibited by introducing NCC, which was evident by ¹H NMR spectra. This could be attributed to the hydrogen bonding interaction between NCC and PPC. Moreover, the film of PPC/NCC nanocomposite had not deformed when it was heated at 110°C for 4 h. In application, such biodegradable nanocomposite is a promising disposable package material. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39847.     

Effects of l‐aspartic acid and poly(butylene succinate) on thermal stability and mechanical properties of poly(propylene carbonate)

Poly(propylene carbonate) (PPC) was modified by l ‐aspartic acid (Asp) and poly(butylene succinate) (PBS). To assess the effects of Asp and PBS on the thermal stability, mechanical properties of PPC, different PPC/Asp, PPC/PBS, and PPC/PBS/Asp blends were prepared by twin‐screw extruder. The results indicated that the thermal stability improved with the Asp content increasing from 0.5 to 5%. With trace presence of 2% Asp, the degradation temperature of PPC was greatly increased upon extruding and the Yield strength and Young's modulus increased 62 and 849 times, respectively, at 20°C. The flexibility of PPC was effectively improved by blending with PBS, the PBS has no significant effect on the thermal stability of PPC until PBS up to enough amount. Besides the Asp additive in PPC/PBS blends not only improved the thermal stability PPC, but improved the interfacial compatibility of the blend. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42970.     

Essential work of fracture (EWF) analysis for compression molded alternating poly(propylene carbonate)

In this investigation, the main objective was to study the mechanical properties of alternating poly(propylene carbonate) copolymer (PPC). The PPC used in this study was derived from propylene oxide and carbon dioxide using zinc glutarate as catalyst. The molecular weight of the PPC copolymer used in this study has M?_n～33,000. The synthesized PPC was compression molded into sheets of thickness ～1mm. The fracture toughness of the PPC films was determined using the essential work of fracture (EWF) technique, at a laboratory temperature of 20°C, and a loading rate of 1 mm/min. During the EWF measurement, a significant amount of plastic deformation has taken place around the initial ligament region. The measured specific total fracture work (w_f) was observed to vary in a linear fashion with the specimen ligament (l), and hence satisfied the basic requirement for EWF analysis. The specific essential fracture work (w_e) for the PPC film was measured to be 11.0 kJ/m². The PPC showed a prominent recovery behavior. The severely deformed region surrounding the fracture ligament was observed to recover completely 8 days after fracture testing. Polym. Eng. Sci. 44:580–587, 2004. © 2004 Society of Plastics Engineers.     

Nanocomposites of poly(propylene carbonate) reinforced with cellulose nanocrystals via sol‐gel process

Cellulose nanocrystals (CNCs) organogels were first produced from aqueous dispersion through solvent exchange of CNCs to acetone via a simple sol‐gel process. After mixing the organogels with poly(propylene carbonate) (PPC) in dimethylformamide followed by solution casting, green nanocomposites were obtained with CNCs well dispersed in PPC polymer matrix which was confirmed by scanning electron microscopy observations. Differential scanning calorimeter analysis revealed that glass transition temperature of the nanocomposites was slightly increased from 34.0 to 37.4°C. Tensile tests indicated that both yield strength and Young's modulus of CNCs/PPC nanocomposites were doubled by adding 10 wt % CNCs. However, poor thermal stability of PPC occurred after incorporating with CNCs due to the thermo‐sensitive sulfate groups located on the surface of CNCs. Furthermore, PPC became more hydrophilic because of the inclusion of CNCs according to the water contact angle measurement. The enhanced mechanical and hydrophilic properties, coupled with the inherent superior biocompatibility and degradability, offered CNCs/PPC composites potential application in biomedical fields. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40832.