Effect of Drying Conditions and Level of Condensed Distillers Solubles on Protein Quality of Wheat Distillers Dried Grain with Solubles

Reduced protein quality is one of the concerns currently confronting the supply and utilization of wheat distillers dried grain with solubles (DDGS) as an animal feed ingredient. This study assessed the protein quality of wheat DDGS, expressed as acid detergent insoluble crude protein (ADICP) and lysine content, by blending wet distillers grain (WDG) with varying condensed distillers solubles (CDS) levels and drying using forced air convection, microwave, and microwave–convection methods. As the CDS level was increased, the protein content of wheat DDGS generated from the three drying methods increased. Interactions of CDS level with drying air temperature, microwave power, and microwave–convection settings had a significant effect (p < 0.05) on average ADICP and lysine contents. Higher ADICP and lower lysine contents were observed in samples dried at higher temperature, microwave power, and microwave convection settings. Further, the CDS level significantly affected the color parameters of microwave- and microwave–convection-dried samples and the drying air temperature–CDS level interaction significantly affected the color of forced air convection–dried samples. Significant lysine content–redness, ADICP–lightness color parameter, and ADICP–total color difference correlations were found in forced air convection–, microwave-, and microwave–convection-dried samples, respectively. Microwave and microwave–convection drying achieved desirable protein quality associated with low-temperature drying at much shorter times.     

Flow properties of DDGS with varying soluble and moisture contents using jenike shear testing

Distillers dried grains with solubles (DDGS) are an excellent source of energy, minerals, and bypass protein for ruminants and are used in monogastric rations as well. With the remarkable growth of the US fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. Flow of DDGS is often restricted by caking and bridging during its storage and transportation. In our previous works, the Carr powder tester was used to measure various flow properties of DDGS. The objective of this study was to measure the flow properties (cohesion, effective angle of friction, internal angle of friction, yield locus, flow function, major consolidating stress, and unconfined yield strength) of DDGS using the Jenike shear tester. This work investigated the influence of four levels of solubles (10, 15, 20, and 25% db) and five levels of moisture content (10, 15, 20, 25, and 30% db) on the resulting flow properties of DDGS. With an increase in soluble levels, the flow function curves of DDGS shift in an anticlockwise direction towards the shear stress (σ_c) axis. Depending on the soluble level, above certain moisture contents, the moisture actually began acting as a lubricant, easing the flow of the DDGS. Also, with higher solubles and moisture levels, the compressibility of DDGS was found to increase. Overall, the DDGS was classified as a cohesive material, and it is likely to produce cohesive arching problems.     

Drum drying performance of condensed distillers solubles and comparison to that of physically modified condensed distillers solubles

Condensed distillers solubles (CDS) is a viscous, syrupy co-product of ethanol production from corn or other starchy grains; CDS exhibits strong recalcitrance to drying due to its chemical composition, which includes a substantial amount of glycerol. The objectives of this study were to determine the drum drying performance of CDS and to compare it to that of a physically modified CDS (MCDS) having a reduced glycerol level. Material type (CDS vs. MCDS), dwell time, drum internal steam temperature, and gap width were evaluated for their effects on the final moisture content, water activity, and color of the dried product. While both CDS and MCDS could be dried to a range of endpoint moisture contents, dried CDS exhibited a narrow range of water activity compared to that of MCDS. Gap width was found to be the predominant factor affecting dried product color. This work demonstrates that drum drying can effectively reduce the moisture content of CDS, even though the water activity of the dried product cannot be reduced beyond ∼0.45. In contrast, MCDS can be readily drum-dried into a shelf-stable, flaked product with a pleasing appearance.     

Growth promotive conditions for enhanced eritadenine production during submerged cultivation of Lentinus edodes

BACKGROUND: Mycelium of the medicinal mushroom shiitake, Lentinus edodes, is a potential source for production of the blood cholesterol reducing compound eritadenine. To increase the mycelial biomass and in turn the production of eritadenine, a potential growth promoting substance in the form of a water extract of distillers dried grains with solubles (DDGS) was added to the culture media. RESULTS: The hot water extract of DDGS was shown to considerably increase the growth of shiitake mycelia in bioreactor cultivations; the mycelial yield was 2–3 times higher than in the control, and the highest final biomass concentration obtained was 3.4 g L^?1. Further, by using shake flask cultures as inoculums the bioreactor cultivation time could be reduced by 1 week for some of the experiments. The highest final titer of eritadenine in the present study was 25.1 mg L^?1, which was about 2 times higher than in the control, and was also obtained when a water extract of DDGS was added to the culture medium. CONCLUSION: It was demonstrated that a water extract of DDGS promoted the growth of shiitake mycelia in bioreactor cultivations, along with enhanced eritadenine production. Copyright © 2012 Society of Chemical Industry     

Changes in Lipid Composition During Dry Grind Ethanol Processing of Corn

During the dry grind ethanol process, ground corn is fermented and the major co-product is a feed called distillers dried grains with solubles (DDGS). This study investigated the changes that occur in the composition of corn oil that can be extracted from various process fractions during the dry grind ethanol process. In the first part of this study, samples of distillers dried grains, thin stillage, condensed distillers solubles (also known as syrup), and DDGS were obtained from 7 dry grind ethanol plants. The levels of deleterious free fatty acids were high (>7%) and those of valuable total phytosterols were also high in all fractions (>2%). In the second part of this study, changes in the content and composition of the fatty acids, phytosterols, tocopherols and tocotrienols were quantitatively analyzed in crude oil samples extracted from nine dry grind process fractions from three commercial ethanol plants. Fatty acid and phytosterol composition remained nearly constant in all nine fractions, although some significant variations in phytosterol composition existed among the fractions. Examination of the tocopherols and tocotrienols revealed that γ-tocopherol was the most abundant tocol in ground corn but an unknown tocol became the predominant tocol after fermentation and persisted in the remaining processing fractions and in the final DDGS product. Overall, the remaining majority of tocols remained relatively unchanged.     

Comparison of supercritical CO2 and hexane extraction of lipids from sorghum distillers grains

Total yields and compositions of sorghum dried distillers grains with solubles (DDGS) lipids obtained by supercritical CO₂ (SC‐CO₂) extraction were compared with those obtained by recirculated solvent extraction (RSE) with hexane. The total yield of lipids obtained by SC‐CO₂ extraction at 27.5 MPa and 70 °C was 150 g lipids/kg DDGS, while the yield obtained by RSE with hexane at 69 °C was only 85 g lipids/kg DDGS. The contents of four high‐value compounds, i.e., policosanols, phytosterols, free fatty acids (FFA) and tocols, in the lipids obtained by SC‐CO₂ extraction were 31.2, 15.6, 155.3 and 0.50 mg/g at 27.5 MPa and 70 °C, compared to 26.6, 9.6, 57.3 and 0.03 mg/g for RSE with hexane at 69 °C. The profiles of phytosterols and FFA in the sorghum DDGS lipids were relatively independent of the extraction methods and operating conditions.     

Supercritical carbon dioxide extraction,purification, and characterization of wax from sorghum and sorghum by-products as an alternative natural wax

The objective of this work was to obtain high purity natural wax from sorghum and by-products of sorghum processing (sorghum dried distillers grains with solubles [DDGS] and sorghum bran) using a green process based on supercritical carbon dioxide (SC-CO₂). SC-CO₂ extractions were carried out at varying temperatures (50, 70°C) and pressures (30, 40 MPa) at a CO₂ flow rate 1 L/min for 120 min. Significantly higher wax yield (4.9%) from DDGS was obtained by SC-CO₂ at 40 MPa/70°C compared with whole kernel (0.6%) and bran (3.3%) (p < 0.05). The yield of the extracts obtained by SC-CO₂ extraction was higher than that of the conventional hexane extraction for all three sorghum sources. The highest fraction of wax in the SC-CO₂ extracts was obtained from whole kernel extracts (89%), whereas it was 53.3% from the DDGS and 26.8% from the bran at the same extraction conditions. SC-CO₂ and hexane extracts from sorghum whole kernel shared a similar melting peak temperature of 76.3–77.9 and 79.7°C, respectively, while DDGS and bran extracts by SC-CO₂ showed a much lower melting temperature in the range of 50.7–61.9°C, indicating the presence of lower melting point components such as triacylglycerols. However, the melting points of the DDGS and bran extracts after ethanol purification were significantly increased with the observed peak temperature of 80.8 and 82.0°C, respectively. While the wax yield from DDGS and bran was higher than that of whole kernel, the sorghum whole kernel feedstock was found to be a more feasible feedstock to obtain higher purity wax.     

Drying Kinetics and Physicochemical Characteristics of Laboratory-Prepared Corn/Wheat Distillers Grains and Solubles Dried with Superheated Steam and Hot Air

The effect of superheated steam (SS) drying and hot air (HA) drying on drying kinetics and changes in the color, crude protein, and amino acid concentrations (in particular, lysine content) of corn/wheat wet distillers grains (WDG) and centrifuged solubles (CS) was evaluated. An inversion temperature was reached at 139°C for WDG and 132°C for CS, above which moisture evaporation rate and qualitative changes under SS drying conditions exceeded the values noted in HA, and below which the reverse was observed. A significant decrease (from 8 to 50%) in the lysine content of WDG and CS was reported during SS and HA. The overall changes in the color (ΔE*) of corn/wheat WDG and CS ranged from 7.9 ± 2.6 to 27.2 ± 1.9 during SS drying and from 11.9 ± 3.7 to 32.0 ± 0.5 during HA drying. The observed deterioration in color was attributed mainly to changes in lightness (L*) and yellowness (b*) of dried samples. The values of L* and b* were reliable predictors of the lysine content of corn/wheat distillers co-products.     

Phenolic Acids and Antioxidant Capacity of Distillers Dried Grains with Solubles (DDGS) as Compared with Corn

Three sets of ground corn and the corresponding distillers dried grains with solubles (DDGS) were collected from three commercial plants and analyzed for individual phenolic acids and antioxidant capacity. This study was undertaken to investigate the influence of processing on phenolic acids content and antioxidant capacity of corn and the corresponding processed DDGS samples. The five phenolic acids identified in corn and DDGS were vanillic, caffeic, p-coumaric, ferulic, and sinapic acids. Ferulic and p-coumaric acids accounted for about 80% of the total identified and quantified phenolic acids. The phenolic acids profile of DDGS was comparable to that of corn. The content of total phenolic acids per gram basis, in DDGS was 3.40 fold higher and antioxidant capacity was 2.58 fold more than that of corn. These observations suggest that there was little degradation in individual phenolic acids content during dry grind processing. Furthermore, significant variation in measured individual and total phenolic acids, and antioxidant capacity among processing plants existed for both corn and DDGS. Results from this study will be valuable to bioethanol manufacturers and the feed industry.     

The General Applicability of in Situ Transesterification for the Production of Fatty Acid Esters from a Variety of Feedstocks

We previously described a method for fatty acid methyl ester (FAME) production wherein acylglycerol transesterification was achieved by reacting flaked full fat soybeans with alkaline methanol to create a product that met ASTM specifications for biodiesel. In the present work we explore the general applicability of this approach, termed in situ transesterification, to feedstocks other than soybeans. Materials investigated were distillers dried grains with solubles (DDGS), which is a co-product of the production of ethanol from corn, and meat and bone meal (MBM), a product of animal rendering. For both feedstocks, reaction conditions giving maximum lipid transesterification were predicted by statistical experimental design and response surface regression analysis, and then verified experimentally. Successful transesterification was achieved at ambient pressure and 35 °C. For DDGS, partial drying markedly reduced the methanol requirement to achieve a high degree (91.1% of maximum theoretical) of transesterification. Elevated reaction temperatures (to 55 °C was explored) caused little or no shortening of the time to completion. Protein was not removed from the DDGS during this treatment. For MBM, drying was not required to achieve a high degree (93.3%) of transesterification. The remaining meal retained approximately 90% of the protein originally present. Coupled with the previous work with soybeans, the data presented here indicate that in situ transesterification is generally applicable to lipid-bearing materials, which could substantially increase the supply of biodiesel. Mention of brand or firm names does not constitute an endorsement by the US Department of Agriculture over others of a similar nature not mentioned.     

Plant Sterol and Policosanol Characterization of Hexane Extracts from Grain Sorghum, Corn and their DDGS

Plant sterols (PS) and policosanols (PC) have been attributed with plasma cholesterol-lowering properties in humans. Hexane extracts from grain sorghum, corn and their distillers dried grain with solubles (DDGS), an important co-product of ethanol production, contain these health promoting compounds, which could be used to develop health promoting dietary products. However, limited information is currently available regarding optimal methods of extraction and their influence on plant sterol or PC levels and compositions. Therefore, the objective of this study was to quantify lipids, particularly PS and PC extracted from grain sorghum and its DDGS using reflux and Soxtec methods. Corn and its DDGS were also extracted to compare lipid yields and PS/PC compositional profiles in these two related cereals. Intact grains were extracted either as whole or ground kernels. Lipid yields from all the corn sources were typically greater than those obtained from grain sorghum. Lipid yields from DDGS were the highest among all the forms of the grains used whereas corn/sorghum DDGS contained the highest levels of PS and PC, respectively. Additional study demonstrated that hydrolysis (acidic and alkaline) of ground sorghum or sorghum DDGS increased the levels of total extractable plant sterols. Overall, the Soxtec method extracted higher amounts of lipids than the reflux method.     

Thermophysical properties of laboratory-prepared corn/wheat dried distillers grains and dried distillers solubles dehydrated with superheated steam and hot air

The objective of this study was to dry–wet distillers grains and centrifuged solubles and to examine the effect of two different drying media, superheated steam and hot air, at different drying temperatures (110, 130, and 160°C), moisture contents (5–30% wb), and percentages of solubles’ presence (0 or 100%) on some thermophysical properties of laboratory-prepared corn/wheat dried distillers co-products, including geometric mean diameter (d_g), particle density (ρ_p), bulk density (ρ_b), bulk porosity (?_b), specific heat (C), effective thermal diffusivity (α_eff), and bulk thermal conductivity (λ_b). The values of d_g of corn/wheat dried distillers co-products ranged from 0.358 ± 0.001 to 0.449 ± 0.001 mm. Experimental values of ρ_p, ρ_b, and ?_b varied from 1171 ± 6 to 1269 ± 3 kg m^?3, from 359 ± 7 to 605 ± 5 kg m^?3, and from 0.54 ± 0.01 to 0.71 ± 0.01 kg m^?3, respectively. The values of α_eff were between 0.58 × 10^?7 and 0.93 × 10^?7 m² s^?1. The calculated values of C ranged from 1887 ± 11 to 2599 ± 19 J kg^?1 K^?1, and the values of λ_b of corn/wheat dried distillers co-products ranged from 0.06 ± 0.01 to 0.09 ± 0.01 W m^?1 K^?1. Multiple linear regression prediction models were developed to predict the changes in d_g, ρ_p, ρ_b, ?_b, C, α_eff, and λ_b of laboratory-prepared corn/wheat dried distillers co-products with different operational factors.     

Comparison of xylo-oligosaccharides production by autohydrolysis of fibers separated from ground corn flour and DDGS

Xylo-oligosaccharides (XOS) are known to have beneficial health properties, and are considered to be functional food ingredients. The objective of this study is to compare corn fibers separated from ground corn flour and distillers dried grains with solubles (DDGS) for XOS yield and optimum autohydrolysis conditions. Based on the initial xylan content, the fiber separated from ground corn flour (FC) resulted in higher XOS yield (71.5%) than the fiber separated from DDGS (FD) (54.6%) at the maximum XOS production conditions. XOS produced were mainly xylobiose and xylotriose. Based on total initial material also, FC resulted in higher XOS yield (8.9%) than FD (8.0%), based on total original masses. Thus, fiber separated from ground corn flour would be a better feedstock for production of XOS than fiber separated from DDGS. The conditions for maximum XOS production from FD and FC were 180 °C with 20 min hold-time and 190 °C with 10 min hold-time, respectively.     

Greenhouse gas emissions when composting manure from cattle fed wheat dried distillers’ grains with solubles

Dried distillers’ grains with solubles (DDGS) are a co-product of ethanol production that is increasingly available for use as a livestock feed. Including DDGS in diets could affect animal manure properties and impact manure management strategies. The objectives of this study were to investigate changes in the rate of greenhouse gas (GHG) emissions during composting and final properties of manure compost when DDGS is included in feedlot cattle diets. Treatments were: (1) Control; manure from cattle fed a typical finishing diet containing barley (Hordeum vulgare L.) grain and silage and (2) DDGS; manure from cattle fed a finishing diet with 60% DDGS from wheat (Triticum aestivum L.) in the dietary ration. Manure, consisting of feces, urine and wood shavings, was composted in open windrows. Samples were collected for analysis at initiation and completion of composting. Greenhouse gas surface fluxes were collected weekly during the first 4 weeks and every 2–3 weeks for the remainder of the composting period. The DDGS compost had lower total C, but similar total N (TN) content relative to Control, reflecting the initial manure conditions. The DDGS compost also had higher moisture, higher water-extractable NH₄⁺ and NO₃⁻, a greater fraction of TN in available form, and a lower pH than the Control. The O₂ consumption and N₂O emission from DDGS compost were higher, whereas CO₂ and CH₄ emissions were similar to Control. The higher N₂O emissions from DDGS compost were likely related to the high water-extractable N content in DDGS manure. Increased use of DDGS in feedlot diets may have environmental repercussions that include greater emissions of GHG (N₂O) during manure composting. From an end user perspective, enhanced availability of N could increase the nutrient value of the compost for crop production.     

The angle of repose of bulk corn stover particles

Lignocellulosic biomass feedstock such as corn stover, the residues left on the field after corn grain harvest, has been studied as one of the renewable feedstocks to be used for fuel ethanol conversion in the near future. The primary objective of this work was to determine the angle of repose (AoR) of bulk corn stover particles prepared to four particle sizes (chopped and particles screened through 6.4, 3.2 and 1.6 mm) at two moisture contents (dry, < 10% and wet, > 20%). The results show that particles size and feedstock moisture content were important variables that affected the angle of repose for all three angle of repose methods (piling AoR loose-base, piling AoR fixed-base and sliding AoR) investigated. In general, increasing moisture content and particle size increased the piling AoR (loose-base), piling AoR (fixed-base) and sliding angle of repose. Characterization of the flow behavior of bulk corn stover particles using the piling AoR (loose-base) and comparison with three granular bulk solids of biological origin (corn, soybean and distillers dried grains with solubles, DDGS) indicated that dry and wet stover particles of the particle size ranges tested in this study have a poor flow behavior.     

Conversion of Extracted Oil Cake Fibers into Bioethanol Including DDGS,Canola, Sunflower,Sesame, Soy,and Peanut for Integrated Biodiesel Processing

We have come up with a novel, integrated approach for making biodiesel by in-house producion of ethanol after fermentation of hexane extracted edible oil cake fiber. In addition, we have demonstrated how ethanol could be manufactured from commonly available oil cakes (such as canola, sunflower, sesame, soy, peanut) and dried distiller’s grains with solubles (DDGS). The edible oil cakes and DDGS were hexane extracted, ammonia fiber expansion pretreated, enzymatically hydrolysed and fermented to produce ethanol. From all the oil cakes tested in this work, DDGS and peanut oil cake showed the most promising results giving more than 180 g of glucose/kg of oil cake. These two feedstock’s were hydrolyzed at 15% solids loading and fermented by a native strain of Pichia stipitis. Most sugars were consumed during the first 24 h, with no pronounced inhibition of P. stipitis by the degradation products in the hydrolysate. Xylose consumption was more effective for peanut cake hydrolyzate compared to DDGS.     

Protein Structures among Bio-Ethanol Co-Products and Its Relationships with Ruminal and Intestinal Availability of Protein in Dairy Cattle

The objectives of this study were to reveal molecular structures of protein among different types of the dried distillers grains with solubles (100% wheat DDGS (WDDGS); DDGS blend1 (BDDGS1, corn to wheat ratio 30:70%); DDGS blend2 (BDDGS2, corn to wheat ratio 50:50 percent)) and different batches within DDGS type using diffuse reflectance infrared Fourier transform spectroscopy (DRIFT). Compared with BDDGS1 and BDDGS2, wheat DDGS had higher (p < 0.05) peak area intensities of protein amide I and II and amide I to II intensity ratio. Increasing the corn to wheat ratio form 30:70 to 50:50 in the blend DDGS did not affect amide I and II area intensities and their ratio. Amide I to II peak intensity ratio differed (p < 0.05) among the different batches within WDDGS and BDDGS1. Compared with both blend DDGS types, WDDGS had higher α-helix and β-sheet ratio (p < 0.05), while α-helix to β-sheet ratio was similar among the three DDGS types. The α-helix to β-sheet ratio differed significantly among batches within WDDGS. Principal component analysis (PCA) revealed that protein molecular structures in WDDGS differed from those of BDDGS1 and between different batches within BDDGS1 and BDDGS2. The α-helix to β-sheet ratios of protein in all DDGS types had an influence on availability of protein at the ruminal level as well as at the intestinal level. The α-helix to β-sheet ratio was positively correlated to rumen undegraded protein (r = 0.41, p < 0.05) and unavailable protein (PC; r = 0.59, p < 0.05).     

Plywood adhesives derived from distillers' dried grains with solubles (DDGS) incorporating 2‐hydroxyethyl acrylate

Distillers' dried grains with solubles (DDGS), a byproduct of corn ethanol production, are currently used primarily as an alternative animal feed thanks to its high protein content and low cost. Previous research has developed a protein‐based bioadhesive from DDGS. However, the adhesive does not possess the appropriate properties to compete with synthetic adhesives and other bio‐based adhesives. In this study, a bioadhesive is prepared from DDGS and hydroxyethyl acrylate (HEA) is incorporated to improve the bonding strength and moisture resistance. The greatest increase in lap‐shear strength was observed in the adhesive containing 50% of the acrylic resin. Water resistance was absent from the original DDGS adhesive, but established upon the inclusion of HEA. HEA was found to self‐polymerize under the hot‐pressing conditions and form a co‐continuous phase with the protein adhesive derived from DDGS. The strength of the adhesives was adequate for bonding plywood panels. More work must be done to further enhance the performance of the adhesives for wider applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45689.     

Nutrient Enhancement of Corn Distillers Dried Grains by Addition of Coproducts of the Enzyme-Assisted Aqueous Extraction Process of Soybeans in Corn Fermentation

Corn distillers dried grains with solubles (DDGS) are not nutritionally complete as a nonruminant ingredient owing to poor essential amino acid profile, and high fat and fiber contents. Coproducts of soybean enzyme-assisted aqueous extraction process, skim (wastewater) and insoluble fiber (IF; solid residue), and/or enzymes (pectinase, cellulase, and acid protease; referred to as PCF) were evaluated as distillers dried grains (DDG) nutritional quality enhancers in corn fermentation. Corn-soy DDG had ~10% higher protein, ~3% lower fat, and ~2% lower fiber contents compared to corn DDG; fiber content was further reduced with PCF treatment (~4% total decrease). Concentrations of all essential amino acids in corn-soy DDG showed at least a threefold increase, except for allo-isoleucine and tryptophan, compared to corn DDG. Corn-soy DDG had ~25% decrease in total fatty acid (TFA) and ~6% decrease in free fatty acid (FFA) contents compared to corn DDG; TFA and FFA contents further decreased with PCF treatment. Corn-soy DDG had ~15%, 3%, and 1.7% lower hemicellulose, cellulose, and lignin contents, respectively, compared to corn DDG; hemicellulose content further decreased with PCF treatment. Mineral composition of corn-soy DDG was in the recommended range, except Na and S were out of range by 0.79% and 0.74%, respectively. All results, except for Na and S, suggest strong potential of using skim and IF as DDG nutritional quality enhancers.     

Biodegradable Green Composites from Distiller's Dried Grains with Solubles (DDGS) and a Polyhydroxy(butyrate‐co‐valerate) (PHBV)‐Based Bioplastic

Biodegradable green composites from distiller's dried grains with solubles (DDGS), a major coproduct of the corn ethanol industry, and a polyhydroxy(butyrate‐co‐valerate) (PHBV)‐based bioplastic were successfully produced. Green surface treatment of DDGS was performed and thermogravimetric analysis showed noticeable improvement in the degradation onset temperature of DDGS from 140 to 235 °C; this was a key point during melt processing of the composite. Utilizing compatibilizer improved the adhesion between DDGS and the matrix, which was observed by scanning electron microscopy. The green composite containing treated and compatibilized DDGS showed an enhanced modulus (by about 28% from 1.77 to 2.26 GPa) and an improved heat deflection temperature (by about 21% from 109 to 132 °C) compared to the polymeric matrix, while having tensile and flexural strengths equal to or greater than the respective properties of the matrix.