Synthesis and characterization of novel poly(aryl ether ketone)s with metallophthalocyanine pendant unit from a new bisphenol containing dicyanophenyl side group

A new bisphenol, (3,4-dicyano)phenylhydroquinone was prepared via a three-step reaction. Then a series of novel poly(aryl ether ketone) copolymers containing dicyanophenyl groups were prepared by the reactions of 4,4′-difluorobenzophenone with (3,4-dicyano)phenylhydroquinone and 4,4′-isopropylidenediphenol. After that, a series of poly(aryl ether ketone)s with metallophthalocyanine pendants were synthesized via the reactions of poly(aryl ether ketone)s containing dicyanophenyl with excessive amounts of 1,2-dicyanobenzene and the corresponding metal salt in quinoline. These resulting copolymers were found to have high glass transition temperatures and high thermal stability. They have good solubility and are capable of forming tough films. These copolymers show strong optical absorption in the visible region and exhibit strong blue photoluminescence.     

The synthesis and characterization of novel thermotropic liquid crystalline poly(aryl ether ketone)s

The synthesis and characterization of novel thermotropic liquid crystalline poly(aryl ether ketone)s based on the reaction of a liquid crystalline mesogen containing monomer, biphenol, and a crystal-disrupting substituted monomer, t-butyl- or phenyl-, hydroquinone with 4,4′-difluorobenzophenone are described. Two families of copolymers—a biphenol/t-butylhydroquinone series of 90,75,50, 25, and 0% biphenol, and a biphenol/phenylhydroquinone series of 75, 50, 25, and 0%—are evaluated. Thermotropic liquid crystalline behavior was observed in the copolymers containing 50 and 75% biphenol. The first order and second order transitions associated with melting, crystallization, thermotropic liquid crystalline mesophases, and glass transition temperatures (Tgs) of each copolymer are investigated. The thermal transitions are correlated with optical microscopy and X-ray and/or electron diffraction characteristics. It was observed that the Tg increases and end group concentration decreased after isothermal heat treatment indicative of further polymerization. These materials are believed to be the first known thermotropic liquid crystalline poly(aryl ether ketone)s.     

Synthesis and properties of poly(aryl ether ketone) copolymers containing 1,5-naphthalene moieties

Poly(aryl ether ketone) copolymers possessing various compositions of 1,5-naphthalene and 1,4-phenylene moieties were prepared by the reaction of 4,4′-difluorobenzophenone with hydroquinone (HQ) and 1,5-dihydroxynaphthalene (DHN) in the presence of sodium carbonate and potassium carbonate in diphenyl sulfone. The synthesized copolymers were characterized by FT-IR spectra, differential scanning calorimetry, and thermogravimetric analysis. Thermal analyses of the copolymers showed that the glass transition temperature increased, while the melting temperature and 2.5% weight loss temperature decreased with increasing content of 1,5-naphthalene moieties. For the copolymers synthesized with the molar fraction of DHN in the dihydroxy monomers (DHN, HQ) being over 0.4, no cold crystallization temperature and melting temperature were detected, indicating that these copolymers are almost amorphous. The crystal structure of the copolymers with the molar fraction of DHN being not higher than 0.2 is rhombic, equal to poly(ether ether ketone).     

Synthesis and properties of a cyclic oligo(aryl ether ketone) based on bisphenol A and its polymerization

A cyclic oligo(aryl ether ketone) based on bisphenol A (CBAEK) was successfully synthesized via the nucleophilic substitution reaction of 4,4'-difluorobenzophenone and bisphenol A with the use of pseudo-high dilution condition. The structure of the cyclic oligomer was characterized by IR and NMR spectroscopy as well as matrix-assisted laser desorption ionization time-of-flight mass spectroscopy (MALDI-TOF-MS), in comparison with those of the corresponding fluorine- and hydroxy-terminated linear (aryl ether ketone) oligomers (BAEK-F and BAEK-OH). From differential scanning calorimetry and wide angle X-ray diffraction measurements it was revealed that CBAEK exhibits a high degree of crystallinity, while BAEK-F and BAEK-OH are amorphous. Ring-opening polymerization of CBAEK proceeded smoothly in the presence of potassium carbonate at 400°C to give a linear poly(aryl ether ketone).     

The synthesis and thermotropic liquid crystalline behavior of the novel poly(aryl ether ketone)s containing chloro-side group

The novel poly(aryl ether ketone)s containing chloro-side group were synthesized by nucleophilic substitution reactions of 4,4′-biphenol and chlorohydroquinone with either 4,4′-difluorobenzophenone (BP/CH/DF) or 1,4-bis(p-fluorobenzoyl)benzene (BP/CH/BF) and their thermotropic liquid crystalline properties were characterized by a variety of experimental techniques. The thermotropic liquid crystalline behavior was observed in the copolymers containing 50 and 70% biphenol. Melting transition (Tm) and isotropization transition (Ti) both appeared in the DSC thermograms. A banded texture was formed after shearing the sample in the liquid crystalline state. The novel poly(aryl ether ketone)s had relatively higher glass transition temperature (Tg) in the range of 168 ∼ 200 °C and lower melting temperature (Tm) in the range of 290 ∼ 340 °C. The thermal stability (Td) was in the range of 430 ∼ 490 °C. Received: 7 February 1997/Revised: 31 March 1997/Accepted: 2 April 1997     

含三氟甲基聚芳醚酮的合成与表征

以六氟双酚A和4,4′–二氟二苯酮为原料,以N–甲基吡咯烷酮为溶剂采用新的合成工艺合成含三氟甲基聚芳醚酮,采用傅里叶变换红外光谱、核磁共振波谱及X射线衍射等对聚合物的结构和性能进行分析和表征。结果表明,采用新工艺合成的聚芳醚酮与传统工艺合成的树脂的热性能基本一致,具有良好的耐热性能,其玻璃化转变温度为162.6℃,氮气中5%热失重温度为517.1℃;80 kHz下含三氟甲基聚芳醚酮的介电常数为1.55,具有良好的电绝缘性;室温下能溶解于N–甲基吡咯烷酮、氯仿、四氢呋喃等有机溶剂。     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Crosslinkable poly(aryl ether ketone)s containing pendant phenylethynyl moieties: Synthesis, characterization and properties

A novel phenylethynyl-contained bisphenol monomer, (2,5-dihydroxyphenyl)(4-(2-phenylethynyl)phenyl)methanone (PEBP), has been synthesized and characterized. The resultant monomer was copolymerized with hydroquinone and 4,4′-difluorobenzophenone by means of an aromatic nucleophilic substitution reaction to provide a series of crosslinkable poly(aryl ether ketone)s containing pendant phenylethynyl moieties (PE-PAEKs). The solubility of PE-PAEKs tended to be improved with the increase in PEBP content. Wide-angle X-ray diffraction (WAXD) results showed that introduction of bulky pendant groups into molecular chains led to decrease in crystallinity. PE-PAEKs were successfully cured upon heating. Dynamic mechanical analysis (DMA) results indicated that the glass-transition temperature (T_g) of the cured PE-PAEKs was increased. Thermogravimetric analysis (TGA) results implied that the thermal stability of the cured PE-PAEKs was excellent.     

耐高温含氟聚芳醚酮和聚芳醚砜的合成与性能研究

通过三步反应合成新的含氟双酚单体3,4-二氟苯基对苯二酚,由该含氟双酚单体、4-氟苯基对苯二酚、邻苯基对苯二酚分别与4,4′-二氟二苯酮、4,4′-二氯二苯砜经亲核缩聚反应,制备了一系列新型聚芳醚酮和聚芳醚砜。采用 FT-IR、DSC、TGA及XRD手段等对聚合物的结构和性能进行了表征和研究,结果表明：合成的聚芳醚酮和聚芳醚砜具有优异的耐热性能,玻璃化转变温度分别在150~159 ℃和177~196 ℃之间,氮气中5 %热失重温度分别在527 ℃和507 ℃以上。合成的聚芳醚酮和聚芳醚砜具有良好的溶解性,室温下能溶解在N-甲基吡咯烷酮、二甲基乙酰胺、氯仿等有机溶剂中。     

Synthesis of novel poly(ether ketone diphenyl ketone ether ketone ketone)s by electrophilic Friedel–Crafts solution polycondensation

4,4′‐Bis(4‐phenoxybenzoyl)diphenyl was prepared by the Friedel–Crafts reaction of 4‐bromobenzoyl chloride and diphenyl followed by condensation with potassium phenoxide. Novel aromatic poly(ether ketone diphenyl ketone ether ketone ketone)s were obtained by the electrophilic Friedel–Crafts solution copolycondensation of 4,4′‐bis(4‐phenoxybenzoyl)diphenyl with a mixture of isophthaloyl chloride and terephthaloyl chloride over a wide range of isophthaloyl chloride/terephthaloyl chloride molar ratios in the presence of anhydrous aluminum chloride and N‐methylpyrrolidone in 1,2‐dichloroethane. The influence of the reaction conditions on the preparation of the copolymers was examined. The copolymers were characterized with different physicochemical techniques. Because of the incorporation of diphenyl, the resulting copolymers exhibited outstanding thermal stability. The glass‐transition temperatures were above 174°C, the melting temperatures were above 342°C, and the 5% weight loss temperatures were above 544°C in nitrogen. All these copolymers were semicrystalline and insoluble in organic solvents. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Copolymerization and blending of poly(phthalazinone ether ketone)s to improve their melt processability

The melt processability of phthalazinone‐containing poly(aryl ether)s (PAEs) was improved through copolymerization and blending. Poly(phthalazinone ether ketone) (PPEK) copolymers containing phthalazinone and bisphenol‐A (BPA) moieties were synthesized through nucleophilic substitution polycondensation. The PPEK copolymers exhibited high glass transition temperatures, excellent thermooxidative properties, good mechanical properties and improved solubility, all of which can be tailored by changing the molar ratio of phthalazinone to bisphenol monomers. The rheological investigation indicated that the incorporation of the flexible BPA moiety into the main chain lowered the melt viscosity of the copolymers. To improve the melt processability further, polymer blends of a PPEK copolymer/polycarbonate (PC) were prepared. The results suggested that blending is an effective approach for improving the melt processability of phthalazinone‐containing PAEs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2575–2580, 2007     

Synthesis and curing behavior of macrocycle‐terminated poly(aryl ether ketone)s

BACKGROUND: The introduction of poly(ether ether ketone)‐based carbon‐fiber composites accelerated the application of poly(ether ether ketone)s in advanced composite materials. In order to improve the compatibility and processability with reinforced components, polymers with low melt viscosity are preferable. RESULTS: Novel fully aromatic macrocycle‐terminated poly(aryl ether ketone)s (MCPAEKs) were prepared by condensation of macrocyclic aryl ether ketone dimers containing hydroxyphenyl groups and fluorine end‐capped poly(aryl ether ketone) oligomers. Compared with liner poly(aryl ether ketone)s, MCPAEKs showed much lower melt viscosities at low temperature. In the presence of caesium fluoride, the crosslinking reaction of MCPAEKs afforded fully aromatic thermoset poly(aryl ether ketone)s by ring‐opening reaction. CONCLUSION: The MCPAEKs exhibited high thermal stability due to their wholly aromatic structures. After crosslinking, the glass transition temperatures and complex melt viscosities of the polymers were increased greatly. Although there was some residual cesium fluoride or phenoxides produced by ring‐opening reaction, the thermoset poly(aryl ether ketone)s obtained had good thermal stability with temperatures at 5% weight loss above 475 °C. Copyright © 2009 Society of Chemical Industry     

Synthesis and properties of poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups

2,6‐Diphenoxybenzonitrile (DPOBN) was synthesized by reaction of phenol with 2,6‐difluorobenzonitrile in N‐methyl‐2‐pyrrolidone in the presence of KOH and K₂CO₃. Poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups were prepared by the Friedel–Crafts electrophilic substitution reaction of terephthaloyl chloride with varying mole proportions of diphenyl ether and DPOBN using 1,2‐dichloroethane as solvent and N‐methyl‐2‐pyrrolidone as Lewis base in the presence of anhydrous AlCl₃. The resulting polymers were characterized by various analytical techniques, such as FT‐IR, differential scanning calorimeter, thermal gravimetric analysis, and wide‐angle X‐ray diffraction. The crystallinity and melting temperature of the polymers were found to decrease with increase in concentration of the DPOBN units in the polymer. Thermogravimetric studies showed that all the polymers were stable up to 514°C in N₂ atmosphere. The glass transition temperature was found to increase with increase in concentration of the DPOBN units in the polymer when the molar ratios of DPOBN to DPE ranged from 10/90 to 30/70. The copolymers containing 30–40 mol % of the DPOBN units exhibit excellent thermostability at (350 ± 10)°C and have good resistance to acidity, alkali, and organic solvents. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3601–3606, 2007     

Synthesis and characterization of novel poly(aryl ether ketone ketone)s containing the o‐dibenzobene moiety

The synthesis of a novel chloro monomer containing the 1,2‐dibenzoylbenzene moiety was described. The chloro monomer was reacted with 4‐(4‐hydroxyphenyl)‐1(2H)‐phthalazinone compound in the presence of excess anhydrous potassium carbonate in an aprotic solvent (Sulfolane), and high molecular weight amorphous poly(aryl ether ketone ketone) was synthesized. The polymers with high glass transition temperature were soluble in solvents such as chloroform and nitrobenzene at room temperature and easily cast into flexible, colorless, and transparent films. The 5% weight loss of the polymers was >400 °C. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1487–1492, 2001     

Synthesis and thermotropic liquid‐crystalline behaviour of novel main‐chain poly(ether ether ketone ketone)s containing a lateral tert‐butyl group

The synthesis of novel poly(ether ether ketone ketone)s containing a lateral group via the random copolymerization of 4,4′‐biphenol, tert‐butylhydroquinone and 1,4‐bis(p‐fluorobenzoyl)benzene is described. The copolymers were characterized by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and polarized optical microscopy (POM) observation. The results showed that the thermotropic liquid‐crystalline properties were achieved in the copolymers containing 30 mol% and 50 mol% tert‐butylhydroquinone, which have relatively lower melting temperatures due to the copolymerization effect. Both the crystalline–liquid‐crystalline transition (T_m) and the liquid‐crystalline–isotropic phase transition (T_i) were observable in the DSC thermograms, while the biphenol‐based poly(aryl ether ketone) has only one melting transition. The hydroquinone‐based polymer was shown to be amorphous. Thermogravimetric analysis (TGA) results showed that these copolymers are all high‐temperature resistant with higher glass transition temperature between 147 and 149 °C, and higher decomposition temperature T_d in the range 480–520 °C. © 2000 Society of Chemical Industry     

Synthesis and properties of poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain

Two monomers, 4,4′‐bis(4‐phenoxybenzoyl)biphenyl (BPOBBP) and 4,4′‐diphenoxydiphenyl sulfone (DPODPS), were conveniently synthesized via simple synthetic procedures from readily available materials. A series of novel poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain were synthesized by the modified electrophilic Friedel‐Crafts acylation copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBBP and DPODPS, over a wide range of BPOBBP/DPODPS molar ratios. The resulting polymers were characterized by Fourier transform infrared spectroscopy (FT‐IR), wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA), etc. The results indicated that the copolymers with 30 to 35 mol% DPODPS were semicrystalline and had remarkably increased glass transition temperatures (T_gs) over the conventional poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK) due to the incorporation of biphenylene units and sulfone linkages in the main chain. The copolymers with 30 to 35 mol% DPODPS had not only high T_gs of 176 to 177°C, but also moderate melting temperatures (T_ms) of 334 to 337°C, having good potential for the melt processing. The semicrystalline copolymers II to V had tensile strengths of 99.8 to 103.1 MPa, Young's moduli of 2.26 to 2.79 GPa, and elongations at break of 16.8 to 26.5% and exhibited outstanding thermal stability and good resistance to organic solvents. POLYM. ENG. SCI., 55:2140–2147, 2015. © 2015 Society of Plastics Engineers     

Synthesis and characterization of poly(arylene ether ketone) (co)polymers containing sulfonate groups

Poly(arylene ether ketone)s containing sulfonate groups were synthesized by aromatic nucleophilic polycondensation of 4,4′-difluorobenzophenone (DFK), sodium 2,5-dihydroxybenzensulfonate (SHQ) and bisphenols. Only low-molecular weight oligomer was obtained when hydroquinone (HQ) was employed as comonomer, while copolymerization of DFK, SHQ, and phenolphthalein (PL) proceeded quantitatively to high-molecular weight (reduced viscosities above 0.68 dL/g) in dimethylsulfoxide at 175 °C in presence of anhydrous potassium carbonate. The sulfonated polymers were soluble in dipolar aprotic solvents, such as N,N-dimethylactamide and N-methyl-2-pyrrolidinone. Tough membranes cast from N,N-dimethylformamide solution with SHQ/DFK mole ratios ≤65:35 were obtained. Both glass transition temperatures and hydrophilicity of the copolymers increased with the content of sodium sulfonate groups. The materials are candidates as new polymeric electrolytes for proton exchange membranes.     

Preparation and characterization of soluble copoly(aryl ether ketone)s containing hindering structures

New copoly(aryl ether ketone)s have been synthesized by polycondensation of 2,2′,3,3′,6,6′‐hexaphenyl‐4,4′‐diphenol, 2,2′‐p‐hydroxyphenyl‐iso‐propane, and 4,4′‐difluorobenzophenone. The technology of ¹³C‐NMR was used to determine contents of the two bisphenols in the copolymers. Chain structure was characterized by illustrating average block length (L_A, L_C) in terms of portion of the triads (AKA, CKC, AKC). The obtained copoly(aryl ether ketone)s have the properties of excellent solubility, high heat‐resistance, good tensile strength, and good selectivity for gas permeability. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 20–24, 2000     

Physical aging and crystallization of amorphous poly(aryl ether ether ketone ketone)

Physical aging of poly(aryl ether ether ketone ketone) (PEEKK) was investigated. Heat flow responses were measured after annealing the amorphous samples that were obtained by quenching the melt into an ice-water bath at just below the glass transition temperature. Isothermal cold crystallization of the aged samples was carried out. The Avrami equation was used to determine the kinetic parameters, and the Avrami constant n is about 2. An Arrhenius form was used to evaluate the relaxation activation energy of physical aging and the transport activation energy of isothermal crystallization. The activation energy of physical aging was similar in magnitude to that observed for the temperature dependence of crystallization under conditions of transportation control. Results obtained were interpreted as purely kinetic effects associated with the glass formation process. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 907–912, 1998     

Synthesis of new poly(aryl ether)s with pendent benzoxazole groups via Ullmann ether reaction

A study has been done on the synthesis of new poly(aryl ether)s with two pendent benzoxazole groups via Ullmann condensation reaction. As a new rigid monomer, 1,4-bis(2-benzoxazolyl)-2,5-dibromobenzene ( II ) was synthesized in a two-step reaction starting from 2,5-dibromo-p-xylene. A model reaction of aryl dibromide II with two equivalents of m-cresol under Ullmann reaction conditions gave very high yield of the substitution product III , suggesting the possibility of producing polyethers in this system. The aryl dibromide monomer was polymerized with two different bisphenols (bisphenol A (BPA) and 4,4'-(hexafluoroisopropylidine)diphenol (BPA-6F)) in NMP or benzophenone/pyridine via CuCl-catalysed Ullmann reaction. The molecular weights of the obtained polymers ( IV ), however, seemed relatively low according to their solution viscosity. The resulting polymers showed good solubility in many common solvents including chlorinated hydrocarbons, tetrahydrofuran, pyridine as well as typical aprotic polar solvents. The glass transition temperatures were found at 168°C ( IV-a ) and 172°C ( IV-b ), respectively, and no melting transition appeared, indicating the amorphous nature of these polymers. The polymers were stable up to 400 – 450°C as determined by the weight loss onset temperature observed by TGA.