Partial oxidation of methane by O2 and N2O to syngas over yttrium-stabilized ZrO2

Catalytic partial oxidation of methane to synthesis gas over ZrO₂ and yttrium-stabilized zirconia (YSZ) is studied using O₂ and N₂O as oxidants. ZrO₂ is much more active than YSZ in oxidation of methane with N₂O. In contrast, YSZ is significantly more active than ZrO₂ when O₂ is used as an oxidant. The presence of O₂ does not influence the rate of N₂O decomposition over ZrO₂ and YSZ, while the presence of H₂O in the system decreases N₂O conversion significantly. O₂ and N₂O are activated at different active sites. Y-induced oxygen vacancies are active for O₂ activation, whereas oxygen co-ordinatively unsaturated Zr cations (Zr-CUS) located at corners, edges, steps and kinks are responsible for N₂O activation. These sites are also capable of dissociating H₂O, resulting in competition between H₂O and N₂O. As compared with N₂O, molecular O₂ is easier to be activated over YSZ and ZrO₂.     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Kinetic analysis of N2O decomposition over calcined hydrotalcites

Kinetics of N₂O decomposition over catalyst prepared by calcination of Co–Mn hydrotalcite was examined in integral fixed-bed reactor () at various N₂O and O₂ initial partial pressure at temperature range of 330–450 °C. Kinetic data were evaluated by linear and non-linear regression method, 15 kinetic expressions were tested. Based on the obtained results a redox model of N₂O decomposition was proposed. At low pressures of O₂, adsorbed oxygen is formed by the N₂O decomposition; the N₂O chemisorption is considered as the rate-determining step. On the contrary, at high O₂ pressure it could be assumed that adsorbed oxygen species appear as a result of O₂ adsorption and the Eley–Rideal mechanism is the rate determining. N₂O decomposition is well described by the 1st rate law at N₂O and O₂ concentrations typical for waste gases.     

Development of a new Rh/TiO2–sepiolite monolithic catalyst for N2O decomposition

Monolithic catalysts based on Rh/TiO₂–sepiolite were developed and tested in the decomposition of N₂O traces. Several effects such as the presence of NO, O₂ and NO + O₂ in the gas mixture, the catalysts pre-treatment and the metal loading were evaluated. The system was extremely sensitive to the amount of rhodium, passing through a maximum in the catalytic activity at a Rh content of 0.2 wt.%. It has been demonstrated that both NO and O₂ compete for the same adsorption sites as N₂O; however, this effect was not as severe as for other previously reported Rh systems. For NO + O₂ gas mixtures the inhibition effect was stronger than when only NO or O₂ was present. Analysis of the pre-reduced sample by XPS showed Rh mainly in the metal state, even after treatment with N₂O + O₂ mixtures, suggesting that the oxygen consumption observed in the Temperature Programmed Reaction experiments was related to the oxygen uptake by vacancies in the support. The presence of sepiolite in the support preparation and its role as a matrix over which TiO₂ particles were distributed, seems to play an important effect in the migration process of oxygen species through the support vacancies. The Rh/TiO₂ monolithic system is an attractive alternative for the elimination of N₂O traces from stationary sources due to the combination of high catalytic activity with a low pressure drop and optimum textural/mechanical properties.     

DeNOx reactions on Cu-zeolites Decomposition of NO, N2O and SCR of NO by C3H8 and CH4 on Cu-ZSM-5 and Cu-AlTS-1 catalysts

Cu-ZSM-5 and Cu-AlTS-1 catalysts were prepared by solid state ion exchange and studied in DeNO_x reactions. A NO₃ type surface complex was found to be an active intermediate in the decomposition of NO and N₂O. Copper was oxidized to Cu²⁺ in the decomposition reactions. Oscillations at full N₂O conversion were observed in the gas phase O₂ concentration, without any change in the N₂ concentration. The oscillation was synchronized by gas phase NO formed from the NO₃ complex. The same complex seems to be an active intermediate also in NO selective catalytic reduction (SCR) by methane, whereas carbonaceous deposits play a role in NO SCR by propane. TPD reveals that only 10–20% of the total copper in the zeolites participates in the catalytic cycles.     

Co-ZSM-5 catalysts for N2O decomposition

The catalytic properties of cobalt containing ZSM-5 zeolites prepared by various methods were compared. TPR, XRD, N₂-BET, XPS, FTIR and UV–vis spectroscopy were used for characterizing the samples. Well-dispersed cobalt oxide-like species and isolated Co²⁺ ions in charge compensation positions were found in the zeolite. Catalysts prepared using a single step cation exchange method showed high activity for N₂O decomposition in a temperature range 300–550°C, in the presence of 0–5% O₂, and high stability in the presence of 10% H₂O to the feed. UV–vis spectra and TPR experiments indicated the presence of some cobalt oxides, not detected by DRX, in a Co-ZSM-5 catalyst containing 3.76 wt% Co, prepared by a solid-state reaction procedure. The N₂O conversion over this catalyst was strongly affected by addition of both O₂ and H₂O to the feed.     

Catalytic decomposition of N2O and catalytic reduction of N2O and N2O + NO by NH3 in the presence of O2 over Fe-zeolite

The decomposition of N₂O, and the catalytic reduction by NH₃ of N₂O and N₂O + NO, have been studied on Fe-BEA, -ZSM-5 and -FER catalysts. These catalysts were prepared by classical ion exchange and characterized by TPR after various activation treatments. Fe-FER is the most active material in the catalytic decomposition because “oxo-species” reducible at low temperature, appearing upon interaction of Fe^II-zeolite with N₂O (-oxygen), are formed in largest amounts with this material. The decomposition of N₂O is promoted by addition of NH₃, and even more with NH₃ + NO in the case of Fe-FER and -BEA. It is proposed that the NO-promoted reduction of N₂O originated from the fast surface reaction between -oxygen O^* and NO^* to yield NO₂^*, which in turn reacts immediately with NH₃.     

Catalytic reduction of N2O over steam-activated FeZSM-5 zeolite: Comparison of CH4, CO, and their mixtures as reductants with or without excess O2

The catalytic reduction of N₂O by CH₄, CO, and their mixtures has been comparatively investigated over steam-activated FeZSM-5 zeolite. The influence of the molar feed ratio between N₂O and the reducing agents, the gas-hourly space velocity, and the presence of O₂ on the catalytic performance were studied in the temperature range of 475–850 K. The CH₄ is more efficient than CO for N₂O reduction, achieving the same degree of conversion at significantly lower temperatures. The apparent activation energy for N₂O reduction by CH₄ was very similar to that of direct N₂O decomposition (140 kJ mol⁻¹), being much lower for the N₂O reduction by CO (60 kJ mol⁻¹). This suggests that the reactions have a markedly different mechanism. Addition of CO using equimolar mixtures in the ternary N₂O + CH₄ + CO system did not affect the N₂O conversion with respect to the binary N₂O + CH₄ system, indicating that CO does not interfere in the low-temperature reduction of N₂O by CH₄. In the ternary system, CO contributed to N₂O reduction when methane was the limiting reactant. The conversion and selectivity of the reactions of N₂O with CH₄, CO, and their mixtures were not altered upon adding excess O₂ in the feed.     

Effect of different oxygen species originating from the dissociation of O2, N2O and NO on the selectivity of the Pt-catalysed NH3 oxidation

An effect of oxygen species formed from O₂, N₂O and NO on the selectivity of the catalytic oxidation of ammonia was studied over a polycrystalline Pt catalyst using the temporal analysis of products (TAP) reactor. The transient experiments were performed in the temperature range between 773 and 1073 K in a sequential pulse mode with a time interval of 0.2 s between the pulses of the oxidant (O₂, N₂O and NO) and NH₃. In contrast to adsorbed oxygen species formed from NO, those from O₂ and N₂O reacted with ammonia yielding NO. It is suggested that the difference between these oxidising agents may be related to the different active sites for dissociation of O₂, N₂O and NO, where oxygen species of various Pt-O strength are formed. Weaker bound oxygen species, which are active for NO formation, originate from O₂ and N₂O rather than from NO. These species may be of bi-atomic nature.     

Calcined hydrotalcites for the catalytic decomposition of N2O in simulated process streams

Various hydrotalcite based catalysts were prepared for testing for the catalytic decomposition of N₂O. CoAl, NiAl, Co/PdAl, Co/RhAl, and Co/MgAL substituted hydrotalcites and CoLaAl hydroxides offer very good activity at modest temperatures. Precalcination of these materials at ca. 450–500°C, which destroys the hydrotalcite phase, is necessary for optimum activity and life. For Co substituted hydrotalcites, the optimal ratio of Co/Al is 3.0. The temperature for 50% conversion of N₂O of these calcined cobalt hydrotalcites is ca. 75°C lower than for the previous highly active Co-ZSM-5. These calcined cobalt hydrotalcite materials display sustained life at temperatures in excess of 670°C in an O₂ rich, wet stream with high levels of N₂O [10%]. Excess O₂ does not seriously impact N₂O decomposition, but the combination of both water vapor and O₂ does reduce activity by ca. 50%.     

Micro-kinetic analysis of direct N2O decomposition over steam-activated Fe-silicalite from transient experiments in the TAP reactor

Mechanistic and kinetic aspects of the direct decomposition of N₂O over steam-activated Fe-silicalite were investigated by transient experiments in vacuum (N₂O peak pressure of ca. 10 Pa) using the temporal analysis of products (TAP) reactor in the temperature range of 773–848 K. The transient responses of N₂O, N₂, and O₂ obtained upon N₂O decomposition were fitted to different micro-kinetic models. Through model discrimination it was concluded that both free iron sites and iron sites with adsorbed mono-atomic oxygen (*O) species are active for N₂O decomposition. Oxygen formation occurs via decomposition of bi-atomic (*O₂) oxygen species adsorbed over the iron site. This bi-atomic oxygen species originates from another bi-atomic oxygen species (O*O), which is initially formed via interaction of N₂O with iron site possessing mono-atomic oxygen species (*O). Based on our modeling, the recombination of two mono-atomic oxygen (*O) species or direct O₂ formation via reaction of N₂O with *O can be excluded as potential reaction pathways yielding gas-phase O₂. The simulation results predict that the overall rate of N₂O decomposition is controlled by regeneration of free iron sites via a multi-step oxygen formation at least below 700 K.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

Catalytic decomposition of nitrous oxide N 2O: a study for p-block-element lead in PbO—ZrO2/Al2O3 systems

PbO—ZrO₂ catalysts have been prepared by sequential impregnation/calcination onto Al₂O₃ support for high concentration N₂O (27.97 mol%) decomposition. The p-block-element involved material system has been investigated with GC, BET, DTA, XRD and catalytic activity evaluation. It is found that with an atomic ratio Pb:Zr = 1:6 the material system shows the best catalytic performance for the decomposition. The catalyst with this composition has a tetragonal phase of ZrO₂ over reaction temperatures. The catalytic activity observed can be attributed to the presence of Pb cations with mixed valence states in tetragonal ZrO₂ lattice. Doping gases such as H₂O, CO₂, and O₂ are also mixed into the N₂O and studied. It is found that N₂O adsorption is rate-limiting step for the decomposition reaction. The reaction can be described as first order with respect to partial pressure of N₂O, considering that decomposition product O₂ exhibits no inhibition effect on the reaction in high conversion region.     

Conversion of N2O to N2 on TiO2(1 1 0)

In this study, we examine the interaction of N₂O with TiO₂(1 1 0) in an effort to better understand the conversion of NO_x species to N₂ over TiO₂-based catalysts. The TiO₂(1 1 0) surface was chosen as a model system because this material is commonly used as a support and because oxygen vacancies on this surface are perhaps the best available models for the role of electronic defects in catalysis. Annealing TiO₂(1 1 0) in vacuum at high temperature (above about 800 K) generates oxygen vacancy sites that are associated with reduced surface cations (Ti³⁺ sites) and that are easily quantified using temperature programmed desorption (TPD) of water. Using TPD, X-ray photoelectron spectroscopy (XPS) and electron energy loss spectroscopy (EELS), we found that the majority of N₂O molecules adsorbed at 90 K on TiO₂(1 1 0) are weakly held and desorb from the surface at 130 K. However, a small fraction of the N₂O molecules exposed to TiO₂(1 1 0) at 90 K decompose to N₂ via one of two channels, both of which are vacancy-mediated. One channel occurs at 90 K, and results in N₂ ejection from the surface and vacancy oxidation. We propose that this channel involves N₂O molecules bound at vacancies with the O-end of the molecule in the vacancy. The second channel results from an adsorbed state of N₂O that decomposes at 170 K to liberate N₂ in the gas phase and deposit oxygen adatoms at non-defect Ti⁴⁺ sites. The presence of these O adatoms is clearly evident in subsequent water TPD measurements. We propose that this channel involves N₂O molecules that are bound at vacancies with the N-end of the molecule in the vacancy, which permits the O-end of the molecule to interact with an adjacent Ti⁴⁺ site. The partitioning between these two channels is roughly 1:1 for adsorption at 90 K, but neither is observed to occur for moderate N₂O exposures at temperatures above 200 K. EELS data indicate that vacancies readily transfer charge to N₂O at 90 K, and this charge transfer facilitates N₂O decomposition. Based on these results, it appears that the decomposition of N₂O to N₂ requires trapping of the molecule at vacancies and that the lifetime of the N₂O–vacancy interaction may be key to the conversion of N₂O to N₂.     

Mechanism of N2O decomposition over a Rh black catalyst studied by a tracer method: The reaction of N2O with O(a)

N₂O decomposition on an unsupported Rh catalyst has been studied using tracer technique in order to reveal the reaction mechanism. N₂¹⁶O was pulsed onto ¹⁸O/oxidized Rh catalyst at 220°C and desorbed O₂ molecules (m/e=32,34,36) were monitored by means of mass spectrometer. The ¹⁸O fraction in the desorbed dioxygen was the same value as that on the surface oxygen. The result shows that the O₂ molecules desorb via Langmuir–Hinshelwood mechanism, i.e., the desorption of dioxygen through the recombination of adsorbed oxygen. On the other hand, TPD measurements in He showed that desorption of oxygen from the Rh black catalyst occurred at the higher temperatures. Therefore, reaction-assisted desorption of oxygen during N₂O decomposition reaction at the low temperature was proposed.     

The origin of N2O formation in the selective catalytic reduction of NOx by NH3 in O2 rich atmosphere on Cu-faujasite catalysts

The selective catalytic reduction (SCR) of NO_x (NO + NO₂) by NH₃ in O₂ rich atmosphere has been studied on Cu-FAU catalysts with Cu nominal exchange degree from 25 to 195%. NO₂ promotes the NO conversion at NO/NO₂ = 1 and low Cu content. This is in agreement with next-nearest-neighbor (NNN) Cu ions as the most active sites and with N_xO_y adsorbed species formed between NO and NO₂ as a key intermediate. Special attention was paid to the origin of N₂O formation. CuO aggregates form 40–50% of N₂O at ca. 550 K and become inactive for the SCR above 650 K. NNN Cu ions located within the sodalite cages are active for N₂O formation above 600 K. This formation is greatly enhanced when NO₂ is present in the feed, and originated from the interaction between NO (or NO₂) and NH₃. The introduction of selected co-cations, e.g. Ba, reduces very significantly this N₂O formation.     

Catalytic decomposition of N2O over supported Rh catalysts: effects of supports and Rh dispersion

The study of catalytic decomposition of nitrous oxide to nitrogen and oxygen over Rh catalysts supported on various supports (USY, NaY, Al₂O₃, ZrO₂, FSM-16, CeO₂, La₂O₃) showed that the activities of Rh/Al₂O₃ and Rh/USY (ultrastable Y zeolite) catalysts were comparable to or higher than the other catalysts reported in the literatures. The catalytic activity of N₂O decomposition was sensitive not only to the Rh dispersion but also to the preparation variables such as the Rh precursors and the supports used. A pulsed N₂O experiment over a Rh/USY catalyst suggested that the catalytic N₂O decomposition occurs on oxygen-covered surface and that O₂ may be freed on collision of N₂O molecules with the adsorbed oxygen atoms.     

Mechanistic insights into the formation of N2O and N2 in NO reduction by NH3 over a polycrystalline platinum catalyst

The reaction pathways of N₂ and N₂O formation in the direct decomposition and reduction of NO by NH₃ were investigated over a polycrystalline Pt catalyst between 323 and 973 K by transient experiments using the temporal analysis of products (TAP-2) reactor. The interaction between nitric oxide and ammonia was studied in the sequential pulse mode applying ¹⁵NO. Differently labelled nitrogen and nitrous oxide molecules were detected. In both, direct NO decomposition and NH₃–NO interaction, N₂O formation was most marked between 573 and 673 K, whereas N₂ formation dominated at higher temperatures. An unusual interruption of nitrogen formation in the ¹⁵NO pulse at 473 K was caused by an inhibiting effect of adsorbed NO species. The detailed analysis of the product distribution at this temperature clearly indicates different reaction pathways leading to the product formation. Nitrogen formation occurs via recombination of nitrogen atoms formed by dissociation of nitric oxide or/and complete dehydrogenation of ammonia. N₂O is formed via recombination of adsorbed NO molecules. Additionally, both products are formed via interactions between adsorbed ammonia fragments and nitric oxide.