Analysis and implementation of a high step‐up converter for fuel cell power‐generation systems

This paper presents a high step‐up converter, which utilizes a three‐winding coupled inductor and a rectified voltage‐doubler circuit to obtain high step‐up gain for fuel cells. The proposed converter functions as an active‐clamp circuit, which relieves large voltage spikes across the power switches. Thus, power switches with low‐voltage‐rated can be utilized to reduce conduction losses and circuit cost. Energy stored in leakage inductances of the coupled inductor is recycled to the output terminal, resulting in efficiency improvements. In addition, the coupled inductor in the presented converter can also have extra windings in order to achieve higher voltage gain. Finally, a prototype circuit with an input voltage of 60 V and an output voltage of 380 V is developed for a 1000 W‐rated fuel cell power‐generation system to validate its performance, and experimental waveforms and measured efficiency under different input voltages and output power level are demonstrated. Copyright © 2016 John Wiley & Sons, Ltd.     

Design of a ZVS PWM DC–DC converter for high gain applications

In this paper, a pulse width modulation DC‐DC converter with high step‐up voltage gain is proposed. The proposed converter achieves high step‐up voltage gain with appropriate duty ratio, coupled inductor, and voltage multiplier technique. The energy stored in the leakage inductor of the coupled inductor can be recycled in the proposed converter. Moreover, because both main and auxiliary switches can be turned on with zero‐voltage switching, switching loss can be reduced by soft‐switching technique. So the overall conversion efficiency is improved significantly. The theoretical steady‐state analyses and the operating principles of the proposed converter are discussed in detail for both continuous conduction mode and discontinuous conduction mode. Finally, a laboratory prototype circuit of the proposed converter is implemented to verify the performance of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

A single‐switch cascaded high step‐up voltage converter with 95% maximum efficiency for renewable energy systems

This paper proposes a novel nonisolated single‐switch cascaded high step‐up converter. The converter consists of coupled inductors, a clamp circuit, and cascaded capacitors to achieve high step‐up voltage output. Only one switch is used in the proposed converter; the switch can reduce cost efficiently and simplify the control of the proposed converter. The converter also possesses an energy‐recycle mechanism for recycling the spike energy of a leakage inductor. In addition, a clamp circuit is used to reduce voltage‐stress across the switch, and a cascaded design is used to reduce voltage‐stress across diodes and output capacitor. Thus, the proposed converter can select a low‐voltage stress switch for reducing circuit loss and improving the efficiency of the converter. Finally, in this study, a 400‐W nonisolated cascaded high step‐up converter was implemented, of which the input and output voltages are 48 and 400 V, respectively. A microcontroller dsPIC30F4011 was used to control the converter and verify system effects and feasibility. The maximum efficiency of the proposed converter is 95% and the efficiency under a full load is 93%. Copyright © 2015 John Wiley & Sons, Ltd.     

Isolated high voltage‐boosting converter derived from forward converter

A novel isolated high voltage‐boosting converter, derived from the traditional forward converter, is presented in this paper. As compared with the traditional forward converter, the demagnetizing winding of the transformer in the proposed converter is used not only to demagnetize but also to improve the voltage conversion ratio. Therefore, the duty cycle is not limited, and the utilization of the transformer, also called coupled inductor, can be increased also. Furthermore, the proposed converter maintains the advantage of possessing a non‐pulsating output current, leading to a small output voltage ripple. Moreover, by applying one additional voltage‐boosting winding to the transformer, the voltage conversion ratio can be significantly improved. In addition, an active clamp circuit is employed in the proposed converter to reduce the voltage stress of the main switch, caused by the leakage inductance in the transformer, and the switches can achieve zero‐voltage switching. Finally, the analysis of operating principles, choice of the turns, turns ratio, core size, and each wire size of the coupled inductor are described in detail, and the experimental results with a prototype with 12‐V input voltage, 100‐V output voltage, and 100‐W output power are provided to verify the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

Design and analysis of a high step-up single-switch coupled inductor DC-DC converter with low-voltage stress on components for PV power application

This paper presents a single-switch, high step-up, non-isolated DC-DC converter for photovoltaic (PV) power application. The proposed converter is composed of a coupled inductor, a passive clamp circuit, a voltage multiplier cell, and a voltage lift circuit. The passive clamp circuit recovers the leakage inductance energy of the coupled inductor and limits the voltage spike on the switch. Configuration of the passive clamp and voltage multiplier circuits increases the converter voltage gain. High-voltage gain without a large duty cycle, low turn ratio of the coupled inductor, low-voltage stress on the switch and diodes, leakage inductance energy recovery, and high efficiency are the main merits of the suggested DC-DC converter. Steady-state operation of the converter in continuous conduction mode (CCM), discontinuous conduction mode (DCM), and boundary condition mode (BCM) is discussed and analyzed in detail. Then, design procedure of the proposed converter is given. The presented DC-DC converter is compared with similar topologies to verify its advantages. Moreover, theoretical efficiency of the presented converter is calculated in details. Finally, simulation and experimental measurement results of 388 V-220 W prototype of the proposed DC-DC converter at 50-kHz switching frequency are presented to verify its performance.     

Non‐isolated large step‐down voltage conversion ratio converter with non‐pulsating output current

A non‐isolated dual half‐bridge large step‐down voltage conversion ratio converter with non‐pulsating output current, utilizing one coupled inductor, one energy‐transferring capacitor, and one output inductor, is presented herein. The coupled inductor is connected between the input voltage and the output inductor and plays a role to step down the input voltage. Furthermore, the output inductor is used not only to further step down the voltage but also to provide a non‐pulsating output current. Moreover, the proposed converter can achieve zero‐voltage switching. In this study, detailed theoretical deductions and some experimental results of a prototype with 48 V input voltage, 3.3 V output voltage, and 10 A output current are provided to demonstrate the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

一种双不对称升压倍增单元的耦合电感Boost变换器

为了满足光伏发电并网系统对DC/DC变换器的要求和解决耦合电感变换器的电压尖峰,提出一种无电压尖峰的高升压Boost。该变换器有如下特点:采用两组不对称倍压单元,提高了变换器的升压能力,同时又消除了耦合电感二次侧绕组因续流引起的高突变电压;采用不对称倍压单元中的电容与二极管构成无源无损钳位电路,避免额外增加钳位电路,降低了成本;漏感的能量得到吸收,提高了变换器的效率;同时,降低了开关管和输出二极管的电压应力,降低了变换器对器件的要求。详细分析了变换器的工作原理,并给出了关键性的公式推到和设计依据。最后,搭建了一台200 W的试验样机,实验验证了理论的正确性,满足了电网的需求。     

Quasi‐active power factor correction on flyback‐based dc/dc converter

This paper presents a novel input current shaper based on a quasi‐active power factor correction (PFC) scheme. In this method, high power factor and low harmonic content are achieved by providing an auxiliary PFC circuit with a driving voltage which is derived from a third winding of the transformer of a cascaded dc/dc flyback converter. It eliminates the use of active switch and control circuit for PFC. The auxiliary winding provides a controlled voltage‐boost function for bulk capacitor without inducing a dead angle in the line current. Since the dc/dc converter operates at high switching frequency, the driving voltage is also of high switching frequency, which results in reducing the size of the magnetic components. Operating principles, analysis and experimental results of the proposed method are presented. Copyright © 2011 John Wiley & Sons, Ltd.     

Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Characteristic Analysis of a Micro DC‐DC Converter for Portable Electronic Devices and an Improvement of Transient Response Characteristic

This paper describes the characteristic analysis of a micro DC‐DC converter which integrates inductor, controller and switching devices, and the improvement of the transient response characteristic. The steady‐state operation and the efficiency characteristics of the micro DC‐DC converter are presented as experimental data. The static characteristics are theoretically analyzed with consideration of the DC current characteristics of the inductor. The load transient response characteristics of the micro DC‐DC converter are also analyzed experimentally and theoretically. In addition, the factors responsible for the overshoot and undershoot of the output voltage when the load changes are discussed. Finally, a clamp circuit for reducing the overshoot and undershoot of the output voltage when the load changes is proposed. © 2011 Wiley Periodicals, Inc. Electr Eng Jpn, 175(3): 56–64, 2011; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/eej.21081