Cutting moments and grip forces in meat cutting operations and the effect of knife sharpness

The force exposure associated with meat cutting operations and the effect of knife sharpness on performance and productivity have not been well documented. Specialized hardware was used to measure grip force and reactive moments with 15 professional meat cutters performing lamb shoulder boning, beef rib trimming and beef loin trim operations in a field study conducted in two meat packing plants. A system for measuring relative blade sharpness was developed for this study. Mean and peak cutting moments observed for the meat cutting operations, averaged across subjects were 4.7 and 17.2 Nm for the shoulder boning, 3.5 and 12.9 Nm for the rib trim, and 2.3 and 10.6 Nm for the loin trim, respectively. Expressed as percent of MVC, mean grip forces of 28.3% and peak grip forces of 72.6% were observed overall. Blade sharpness was found to effect grip forces, cutting moments and cutting time, with sharper blades requiring statistically significantly lower peak and mean cutting moments, and grip forces than dull knives. Efforts aimed at providing and maintaining sharp blades could have a significant impact on force exposure.     

An ergonomic study on plate shears, applying physical, physiological and psychophysical methods

An ergonomic evaluation model for hand tools was developed and applied in a project aiming at assessment of work with plate shears. Measurement variables were physical, physiological and psychophysical. They included tool force and opening angle, wrist movements, muscular strain and fatigue, subjective rating of symptoms, and localization of symptoms, in a group of male professional platers. Different hand grips were studied in a series of cutting tasks (4.2 m cutting length). Results showed that working with conventional plate shears is extremely physically demanding. The peak force required was in the range of 26 to 72 per cent of the subjects' maximal hand grip force. There was ample localized muscle fatigue in the forearm. Psychophysical and electrophysiological data agreed with respect to aspects of muscular strain and fatigue. Workers' preferences in the short run seemed to focus on productivity rather than on ergonomic quality. There is a need for development of improved tools, based on formulated requirements.     

The effect of workstation and task variables on forces applied during simulated meat cutting

The purpose of the study was to investigate factors related to force and postural exposure during a simulated meat cutting task. The hypothesis was that workstation, tool and task variables would affect the dependent kinetic variables of gripping force, cutting moment and the dependent kinematic variables of elbow elevation and wrist angular displacement in the flexion/extension and radial/ulnar deviation planes. To evaluate this hypothesis a 3 x 3 x 2 x 2 x 2 (surface orientation by surface height by blade angle by cut complexity by work pace) within-subject factorial design was conducted with 12 participants. The results indicated that the variables can act and interact to modify the kinematics and kinetics of a cutting task. Participants used greater grip force and cutting moment when working at a pace based on productivity. The interactions of the work surface height and orientation indicated that the use of an adjustable workstation could minimize wrist deviation from neutral and improve shoulder posture during cutting operations. Angling the knife blade also interacted with workstation variables to improve wrist and upper extremity posture, but this benefit must be weighed against the potential for small increases in force exposure.     

The effect of workstation and task variables on forces applied during simulated meat cutting

The purpose of the study was to investigate factors related to force and postural exposure during a simulated meat cutting task. The hypothesis was that workstation, tool and task variables would affect the dependent kinetic variables of gripping force, cutting moment and the dependent kinematic variables of elbow elevation and wrist angular displacement in the flexion/extension and radial/ulnar deviation planes. To evaluate this hypothesis a 3?×?3?×?2?×?2?×?2 (surface orientation by surface height by blade angle by cut complexity by work pace) within-subject factorial design was conducted with 12 participants. The results indicated that the variables can act and interact to modify the kinematics and kinetics of a cutting task. Participants used greater grip force and cutting moment when working at a pace based on productivity. The interactions of the work surface height and orientation indicated that the use of an adjustable workstation could minimize wrist deviation from neutral and improve shoulder posture during cutting operations. Angling the knife blade also interacted with workstation variables to improve wrist and upper extremity posture, but this benefit must be weighed against the potential for small increases in force exposure.     

Effect of grip span on maximal grip force and fatigue of flexor digitorum superficialis.

The aim of this study was to investigate the effect of grip span on isometric grip force and fatigue of the flexor digitorum superficialis (FDS) muscle during sustained voluntary contractions at 60-65% of the maximal voluntary contraction (MVC). Eighteen subjects performed isometric, submaximal gripping contractions using a grip dynamometer at four different grip span settings while the pronated forearm rested on a horizontal surface. Maximal absolute grip force and median power frequency of FDS surface electromyography (EMG) during the submaximal trials were analyzed. Fatigue of FDS, as inferred from EMG frequency shifts, did not change as a function of grip size. However, middle grip sizes allowed for greater absolute forces than the small or large size. When contractions are at 60-65% MVC and the muscle is allowed to fatigue, however, grip size may be less influential than when maximal absolute force is required.     

Optimal work–rest cycles for an isometric intermittent gripping task as a function of force,posture and grip span

The aim of this study was to investigate the maximum acceptable contraction frequencies (i.e. work–rest cycles) for an isometric-intermittent handgrip task as a function of grip span, applied force and shoulder posture using psychophysical and physiological approaches. Twelve healthy males served as subjects. The three grip spans investigated were the optimal, 2 cm narrower than the optimal, and 2 cm wider than the optimal. The grip force levels studied were 15% and 30% of maximum voluntary grip force and the two shoulder postures were 25° flexion and 30° abduction. The psychophysical results indicate that subjects work faster with the narrower grip span at 15% of maximum voluntary grip force level in comparison to working with the optimal and the wider spans. However, when the task required 30% of maximum grip force level, the subjects worked faster with the optimal grip span. These findings were supported by the results of electromyography, heart rate, blood pressure and perceived discomfort. The study suggests that grip span of a tool is an important factor to be considered in predicting optimal work–rest cycles for hand grip tasks, and the optimum setting of grip span of the hand-tool depends on the required task force level. That is, the optimality is relative rather than absolute. In addition, it appears that weaker subjects can work at a higher rate than stronger ones at the same relative force level.     

Optimal work-rest cycles for an isometric intermittent gripping task as a function of force, posture and grip span

The aim of this study was to investigate the maximum acceptable contraction frequencies (i.e. work-rest cycles) for an isometric-intermittent handgrip task as a function of grip span, applied force and shoulder posture using psychophysical and physiological approaches. Twelve healthy males served as subjects. The three grip spans investigated were the optimal, 2 cm narrower than the optimal, and 2 cm wider than the optimal. The grip force levels studied were 15% and 30% of maximum voluntary grip force and the two shoulder postures were 25 degrees flexion and 30 degrees abduction. The psychophysical results indicate that subjects work faster with the narrower grip span at 15% of maximum voluntary grip force level in comparison to working with the optimal and the wider spans. However, when the task required 30% of maximum grip force level, the subjects worked faster with the optimal grip span. These findings were supported by the results of electromyography, heart rate, blood pressure and perceived discomfort. The study suggests that grip span of a tool is an important factor to be considered in predicting optimal work-rest cycles for hand grip tasks, and the optimum setting of grip span of the hand-tool depends on the required task force level. That is, the optimality is relative rather than absolute. In addition, it appears that weaker subjects can work at a higher rate than stronger ones at the same relative force level.     

The effect of blade finish and blade edge angle on forces used in meat cutting operations

Meat cutting causes a much greater incidence of upper extremity disorders than industry averages. Grip forces and cutting moments in meat cutting operations can be very high. Recently published studies indicate that the blade sharpness can significantly affect force exposure during meat cutting. Two attributes that have not been investigated with respect to force exposure during meat cutting are the effect of blade edge angle and blade finishing after sharpening (honing and polishing). This study investigated the effect of three blade edge angles and three post-sharpening finishing protocols on the grip forces and cutting moments exerted by professionals during two different meatpacking operations. A fine polish finishing protocol significantly reduced cutting time by 25.3%, mean grip force by 21.2%, and mean cutting moment by 28.4% over a coarser finishing protocol during one of the operations. No significant differences in the exposure variables were found between the blade edge angle conditions.     

Dynamic NC simulation of milling operations

To increase productivity in manufacturing, accurate cutting-simulation systems have increasingly been used to study the performance of machining processes. A new dynamic cutting-simulation system that can simulate the dynamic behaviour of the milling cutting force along the programmed NC toolpath is presented in the paper. The radial and axial depths of cut in the cutting process are extracted from a geometric cutting-simulation system on a workstation. Then, the radial and axial depths of cut and the other given cutting parameters are transmitted to a mechanistic model of the milling process from which the dynamic cutting force is obtained. There is good agreement between the simulated and measured cutting forces.     

Constrained handgrip force decreases upper extremity muscle activation and arm strength

Many industrial tasks require repetitive shoulder exertions to be performed with concurrent physical and mental demands. The highly mobile nature of the shoulder predisposes it to injury. The purpose of this study was to determine the effects of simultaneous gripping, at a specified magnitude, on muscle activity and maximal arm force in various directions. Ten female subjects performed maximal arm exertions at two different heights and five directions using both specified (30% maximum voluntary grip) and preferred (self-selected) grip forces. Electromyography was recorded from eight muscles of the right upper extremity. The preferred grip condition produced grip forces that were dependent on the combination of arm height and force direction and were significantly greater (arm force down), lower (to left, up and push forward), or similar to the specified grip condition. Regardless of the magnitude of the preferred grip force, specifying the grip resulted in decreased maximal arm strength (by 18–25%) and muscle activity (by 15–30%) in all conditions, indicating an interfering effect when the grip force was specified by visual target force-matching. Task constraints, such as specific gripping demands, may decrease peak force levels attainable and alter muscle activity. Depending on the nature of task, the amount of relative demand may differ, which should be considered when determining safety thresholds.     

Self-selected duty cycle times for grip force,wrist flexion postures and three grip types

Performance and health issues are common in industry. On-the-job productivity gains related to good design, which could help justify ergonomics intervention, are often not considered. More quantitative data are needed to model the discomfort/productivity relationship for upper limb activity in simulated repetitive assembly type work. Eighteen participants completed an experiment, simulating a repetitive upper limb task with force, posture and grip type recorded as independent variables. Duty cycle time and discomfort were recorded as dependent variables. Participants performed 18 experiment combinations (block designed around force); each treatment lasted 35 min, including breaks. Analysis indicated a significant two-way interaction between posture and grip type. Results from this experiment were used to model the effect of these variables on operator discomfort and performance.     

A method for fatigue detection based on Driver's steering wheel grip

We propose a simple method to measure a driver's fatigue state by detecting the driver's grip force on the steering wheel while driving. We tested the grip force of 36 drivers on the steering wheel in conscious states (Alert) and fatigue states under actual road driving conditions. Using the Stanford sleepiness scale (SSS), we divided drivers into Alert Group A, fatigue Group A, and fatigue Group B. During 20-min real-road driving trials, we measured the steering wheel grip force, electroencephalogram index (R = (α + θ)/β), and blink frequency of each driver synchronously. We found that ΔF, the difference between the maximum/minimum grip force and the standard deviation of the grip force, σF, for each driver, strongly correlated with the driver's fatigue state. In the fatigue state, both ΔF and σF increased significantly. We examined these force indices using analysis of variance (ANOVA) and validated them against the R-value, blink frequency, and the driver's self-reported fatigue state. Using the grip force in fatigue detection, our method can achieve an overall recognition rate of 86.6% and an individual recognition rate of 88.3%. These results indicate that this method can effectively detect a driver's fatigue state during actual road driving. This new method has several advantages, such as a high signal-to-noise ratio, simple data collection, and no influence on daily driving. Thus, our proposed method may provide a theoretical foundation for the development of fatigue-detecting steering wheels     

Hand strength: the influence of grip span and grip type

The maximal force from each of the fingers II-V (FF) and the resultant force between the jaws of the tool (RF), due to contribution from all fingers, were measured using a pair of modified pairs. The RF was measured at 21 handle separations and the FF was measured at seven handle separations for each finger. A traditional grip type was compared with a 'reversed' grip where the little finger was closest to the head of the tool. Sixteen subjects (8 females and 8 males) participated in the study. Both the RF and FF varied according to the distance between the handles. For both grip types, the highest RF was obtained at a handle separation of 50-60 mm for females and 55-65 mm for males. For wide handle separations, the RF was reduced by 10% (cm increase in handle separation). The force-producing ability of the hand was influenced by the grip type and the highest RF was obtained when using the traditional grip. An interaction was found between the fingers, i.e., the maximal force of one finger depended not only on its own grip span, but also on the grip spans of the other fingers. About 35% of the sex difference in hand strength was due to hand size differences.     

Ergonomic evaluation of an alternative tool for cake decorating

AimCake decorating involves several hand intensive steps with high grip force during the application of icing. The purpose of this laboratory study was to evaluate forearm muscle activity, discomfort, productivity, and usability of an alternative tool for cake decorating compared to decorating with the traditional piping bag.MethodsParticipants (n = 17) performed 2 h of cake decorating tasks using the two tools. Subjective hand and arm fatigue, usability, upper extremity posture, and muscle activity from three forearm muscles were assessed for each tool. Outcome measures were evaluated using the Wilcoxon Signed Rank test and the paired t-test.ResultsLess fatigue was reported in the dominant hand (p = 0.001), forearm (p = 0.003) and shoulder (p = 0.02) for the alternative tool when compared to the piping bag. Average median (APDF 50%) and peak (APDF 90%) muscle activity was significantly less for the alternative tool across all three forearm muscles. The alternative tool significantly reduced grip force, an important risk factor for distal upper extremity pain and disorders. Participants rated usability of the alternative tool superior for refill and comfort but the traditional method was rated better for accuracy, stability, positioning and control.ConclusionsThe alternative tool was associated with less dominant arm fatigue, muscle activity, and grip force when compared with the piping bag. However, the alternative tool did not receive the best overall usability rating due to problems with accuracy and overflow, especially with smaller decorating tips. Recommendations were made for addressing these problems with the alternative tool.     

The effect of handgrip span on isometric exercise performance

Fourteen male and eight female volunteers served as subjects in these experiments lo determine the effect of hand tool dimensions on isometric strength, endurance, the surface EMG above the active muscle, and the cardiovascular responses to isometric exercise. As reported by others, we found that for each individual, there existed one handgrip size at which he or she could exert the greatest isometric strength. Endurance was the same at any work load relative to the maximum strength for a given grip dimension. The EMG and blood pressure responses to isometric exercise were the same at any given grip span: however, the heart rate response was lowest when subjects worked with their muscles at the optimal grip span.     

Measurement of prehensile grasp capabilities by a force and moment wrench: Methodological development and assessment of manual workers

Prehensile grasp capability is typically quantified by pinch and grasp forces. This work was undertaken to develop a methodology to assess complex, multi-axis hand exertions through the measurement of forces and moments exerted by the hand along and about three orthogonal axes originating at the grip centre; termed an external wrench. Instrumentation consisting of a modified pinch/grip dynamometer affixed to a 6?df force cube was developed to simultaneously measure three forces, three moments and the pinch/grip force about the centre of the grip. Twenty right hand dominant manual workers (10 male and 10 female), free of hand or wrist disorders, completed a variety of maximal strength tasks. The randomized block design involved three separate grips?–?power grip, lateral pinch and pulp pinch. Randomized within each block were three non-concurrent repetitions of isolated maximal force and moment generations along and about the three principle orthogonal axes and a maximal grip force exertion. Trials were completed while standing, with the arm abducted and elbow flexed to 90° with a wrist posture near neutral. Where comparable protocols existed in the literature, forces and moments exerted were found to be of similar magnitude to those reported previously. Female and male grip strengths on a Jamar dynamometer were 302.6?N and 450.5?N, respectively. Moment exertions in a power grip (female and male) were 4.7 Nm and 8.1 Nm for pronator, 4.9 Nm and 8.0 Nm for supinator, 6.2 Nm and 10.3 Nm for radial deviator, 7.7 Nm and 13.0 Nm for ulnar deviator, 6.2 Nm and 8.2 Nm for extensor, and 7.1 Nm and 9.3 Nm for flexor moments. Correlations with and between maximal force and moment exertions were only moderate. This paper describes instrumentation that allows comprehensive characterization of prehensile force and moment capability.     

Measurement of prehensile grasp capabilities by a force and moment wrench: methodological development and assessment of manual workers

Prehensile grasp capability is typically quantified by pinch and grasp forces. This work was undertaken to develop a methodology to assess complex, multi-axis hand exertions through the measurement of forces and moments exerted by the hand along and about three orthogonal axes originating at the grip centre; termed an external wrench. Instrumentation consisting of a modified pinch/grip dynamometer affixed to a 6 df force cube was developed to simultaneously measure three forces, three moments and the pinch/grip force about the centre of the grip. Twenty right hand dominant manual workers (10 male and 10 female), free of hand or wrist disorders, completed a variety of maximal strength tasks. The randomized block design involved three separate grips--power grip, lateral pinch and pulp pinch. Randomized within each block were three non-concurrent repetitions of isolated maximal force and moment generations along and about the three principle orthogonal axes and a maximal grip force exertion. Trials were completed while standing, with the arm abducted and elbow flexed to 90 degrees with a wrist posture near neutral. Where comparable protocols existed in the literature, forces and moments exerted were found to be of similar magnitude to those reported previously. Female and male grip strengths on a Jamar dynamometer were 302.6 N and 450.5 N, respectively. Moment exertions in a power grip (female and male) were 4.7 Nm and 8.1 Nm for pronator, 4.9 Nm and 8.0 Nm for supinator, 6.2 Nm and 10.3 Nm for radial deviator, 7.7 Nm and 13.0 Nm for ulnar deviator, 6.2 Nm and 8.2 Nm for extensor, and 7.1 Nm and 9.3 Nm for flexor moments. Correlations with and between maximal force and moment exertions were only moderate. This paper describes instrumentation that allows comprehensive characterization of prehensile force and moment capability.     

Static strength and physical work capacity of agricultural labourers in the central plain of Thailand

An investigation was conducted to determine the static strength and physical work capacity of Thai agricultural labourers. Ten male and 10 female subjects, were randomly selected from the two provinces of the central plain of Thailand. The anthropometry of these labourers was determined by taking 42 body dimensions. During the static strength evaluation, back, arm, leg, shoulder, composite and hand grip strengths were measured. The physical work capacity was determined by using a bicycle ergometer. The oxygen consumption was determined by oxylog. It was observed that the composite strength was highest while grip strength was lowest for both male and female subjects. However, static strength of different body parts for all males was higher than that of similar body parts for females. Comparison of data obtained in this study was made with the data for subjects in other countries. The physical work capacity of female agricultural labourers participating in this study was found to be 69% that of male labourers.     

Validity and reliability of a novel device for bilateral upper extremity functional measurements

Background and objective

This study was designed to establish the validity and reliability of a new device that measures bilateral shoulder and elbow range of motion (ROM) and grip force performance in vivo. A further aim was to investigate the control of inter-limb grip force coordination during isometric force-maintenance tasks. Validity of the ROM and grip force measurements was examined using a validated clinical goniometer and standard weights.

Subjects

Twenty-one healthy adults (six female, 15 male; mean ± standard deviation age = 23.05 ± 3.51) were recruited for this study.

Design

All subjects were asked to perform tests to evaluate the validity and reliability of ROM, grip force maximum voluntary contraction (MVC) and coordination control measurements.

Results

The ROM and grip force measurements were linearly correlated with criterion standards. For reliability testing, all of the intraclass correlation coefficient values were >0.99. The inter-limb grip force coordination control task showed that the force modulation timing during dominant-to-non-dominant hand transition was longer than the non-dominant-to-dominant hand transition (p < 0.05).

Conclusions

These results demonstrate that this device is valid and reliable when used to measure shoulder and elbow ROM and grip force of both hands. Isometric force-maintenance tasks also indicated changes in inter-limb grip force control.     

基于运动相关皮层电位握力运动模式识别研究

面向基于脑-机接口（Brain-computer interface,BCI）的脑-机交互控制（Brain-machine interaction control,BMIC）——直接脑控机器人,提出一种新的左、右手握力运动参数范式,在该范式下探索左、右手握力运动相关皮层电位/运动相关电位（Movement-related potentials,MRPs）的时域特征表示并识别握力运动模式.在涉及左、右手4个不同任务的实验中采集了11个健康被试的脑电信号,任务期间要求被试以2种握力变化模式之一完成自愿握力运动,每种任务随机重复30次.不同握力任务之间具有显著差异的运动相关电位特征用于识别握力运动模式.分别用基于核的Fisher线性判别分析和支持向量机识别4个不同的握力运动任务.研究结果进一步证实运动相关电位可以表征握力运动规划、运动执行和运动监控的脑神经机制过程.基于核的Fisher线性判别分析和支持向量机分别获得24±4%和21±5%的平均错误分类率.最小误分类率是12%,所有被试平均最小误分类率为20.9±5%.与传统的仅仅识别参与运动的肢体类型以及识别单侧肢体运动参数的研究相比,本研究可望为脑-机交互控制/脑控机器人接口提供更多的力控制意图指令,奠定了后续的对比研究基础.