带准备时间的单机调度问题的混合进化算法研究

提出了一种混合进化算法（HEA）用于求解具有序列相关依赖且带准备时间的单机调度问题, 其优化目标为最小化总延迟。该混合进化算法由局部搜索和进化算法框架混合而成。HEA具有一些新的特点, 例如在局部搜索中采用了一种新提出的基于块移动的邻域结构, 这种邻域结构合理地限制了搜索空间, 提高了算法的搜索效率; 在HEA中采用了一种新的组合算子——块顺序交叉算符（BOX）来产生新的子代工作序列。用本算法对当前国际文献中公开的两组共64个算例进行了测试, HEA改进了9个算例在当前文献中的最优解, 表明了所提出的HEA算法的优越性。与之前的国际文献中最好的四个启发式算法进行了详细比较, 表明了HEA算法的优势。     

A discrete differential evolution algorithm for the single machine total weighted tardiness problem with sequence dependent setup times

This paper is concerned with solving the single machine total weighted tardiness problem with sequence dependent setup times by a discrete differential evolution algorithm developed by the authors recently. Its performance is enhanced by employing different population initialization schemes based on some constructive heuristics such as the well-known NEH and the greedy randomized adaptive search procedure (GRASP) as well as some priority rules such as the earliest weighted due date (EWDD) and the apparent tardiness cost with setups (ATCS). Additional performance enhancement is further achieved by the inclusion of a referenced local search (RLS) in the algorithm together with the use of destruction and construction (DC) procedure when obtaining the mutant population. Furthermore, to facilitate the greedy job insertion into a partial solution which will be employed in the NEH, GRASP, DC heuristics as well as in the RLS local search, some newly designed speed-up methods are presented for the insertion move for the first time in the literature. They are novel contributions of this paper to the single machine tardiness related scheduling problems with sequence dependent setup times. To evaluate its performance, the discrete differential evolution algorithm is tested on a set of benchmark instances from the literature. Through the analyses of experimental results, its highly effective performance with substantial margins both in solution quality and CPU time is shown against the best performing algorithms from the literature, in particular, against the very recent newly designed particle swarm and ant colony optimization algorithms of Anghinolfi and Paolucci [A new discrete particle swarm optimization approach for the single machine total weighted tardiness scheduling problem with sequence dependent setup times. European Journal of Operational Research 2007; doi:10.1016/j.ejor.2007.10.044] and Anghinolfi and Paolucci [A new ant colony optimization approach for the single machine total weighted tardiness scheduling problem. http://www.discovery.dist.unige.it/papers/Anghinolfi_Paolucci_ACO.pdf, respectively. Ultimately, 51 out of 120 overall aggregated best known solutions so far in the literature are further improved while other 50 instances are solved equally.     

Iterated Local Search for single-machine scheduling with sequence-dependent setup times to minimize total weighted tardiness

We present an Iterated Local Search (ILS) algorithm for solving the single-machine scheduling problem with sequence-dependent setup times to minimize the total weighted tardiness. The proposed ILS algorithm exhibits several distinguishing features, including a new neighborhood structure called Block Move and a fast incremental evaluation technique, for evaluating neighborhood solutions. Applying the proposed algorithm to solve 120 public benchmark instances widely used in the literature, we achieve highly competitive results compared with a recently proposed exact algorithm and five sets of best solutions of state-of-the-art metaheuristic algorithms in the literature. Specifically, ILS obtains the optimal solutions for 113 instances within a reasonable time, and it outperforms the previous best-known results obtained by metaheuristic algorithms for 34 instances and matches the best results for 82 instances. In addition, ILS is able to obtain the optimal solutions for the remaining seven instances under a relaxed time limit, and its computational efficiency is comparable with the state-of-the-art exact algorithm by Tanaka and Araki (Comput Oper Res 40:344–352, 2013). Finally, on analyzing some important features that affect the performance of ILS, we ascertain the significance of the proposed Block Move neighborhood and the fast incremental evaluation technique.     

An ant colony optimization for single-machine tardiness scheduling with sequence-dependent setups

In many real-world production systems, it requires an explicit consideration of sequence-dependent setup times when scheduling jobs. As for the scheduling criterion, the weighted tardiness is always regarded as one of the most important criteria in practical systems. While the importance of the weighted tardiness problem with sequence-dependent setup times has been recognized, the problem has received little attention in the scheduling literature. In this paper, we present an ant colony optimization (ACO) algorithm for such a problem in a single-machine environment. The proposed ACO algorithm has several features, including introducing a new parameter for the initial pheromone trail and adjusting the timing of applying local search, among others. The proposed algorithm is experimented on the benchmark problem instances and shows its advantage over existing algorithms. As a further investigation, the algorithm is applied to the unweighted version of the problem. Experimental results show that it is very competitive with the existing best-performing algorithms.     

A hybrid genetic algorithm for the single machine scheduling problem with sequence-dependent setup times

This paper presents a hybrid approach based on the integration between a genetic algorithm (GA) and concepts from constraint programming, multi-objective evolutionary algorithms and ant colony optimization for solving a scheduling problem. The main contributions are the integration of these concepts in a GA crossover operator. The proposed methodology is applied to a single machine scheduling problem with sequence-dependent setup times for the objective of minimizing the total tardiness. A sensitivity analysis of the hybrid approach is carried out to compare the performance of the GA and the hybrid genetic algorithm (HGA) approaches on different benchmarks from the literature. The numerical experiments demonstrate the HGA efficiency and effectiveness which generates solutions that approach those of the known reference sets and improves several lower bounds.     

A discrete electromagnetism-like mechanism for single machine total weighted tardiness problem with sequence-dependent setup times

Electromagnetism-like mechanism (EM) is a novel meta-heuristic, inspired by the attraction–repulsion mechanism of electromagnetic theory. There are very few applications of EM in scheduling problems. This paper presents a discrete EM (DEM) algorithm for minimizing the total weighted tardiness in a single-machine scheduling problem with sequence-dependent setup times. Unlike other discrete EM algorithms that use a random key method to deal with the discreteness, the proposed DEM algorithm employs a completely different approach, with an attraction–repulsion mechanism involving crossover and mutation operators. The proposed algorithm not only accomplishes the intention of an EM algorithm but also can be applied in other combinatorial optimization problems. To verify the algorithm, it is compared with a discrete differential evolution (DDE) algorithm, which is the best meta-heuristic for the considered problem. Computational experiments show that the performance of the proposed DEM algorithm is better than that of the DDE algorithm in most benchmark problem instances. Specifically, 30 out of 120 aggregated best-known solutions in the literature are further improved by the DEM algorithm, while other another 70 instances are solved to an equivalent degree.     

Minimizing total tardiness in a two-machine re-entrant flowshop with sequence-dependent setup times

We consider a two-machine re-entrant flowshop scheduling problem in which all jobs must be processed twice on each machine and there are sequence-dependent setup times on the second machine. For the problem with the objective of minimizing total tardiness, we develop dominance properties and a lower bound by extending those for a two-machine re-entrant flowshop problem (without sequence-dependent setup times) as well as heuristic algorithms, and present a branch and bound algorithm in which these dominance properties, lower bound, and heuristics are used. For evaluation of the performance of the branch and bound algorithm and heuristics, computational experiments are performed on randomly generated instances, and results are reported.     

A variable neighborhood search for minimizing total weighted tardiness with sequence dependent setup times on a single machine

This paper deals with the single machine scheduling problem to minimize the total weighted tardiness in the presence of sequence dependent setup. Firstly, a mathematical model is given to describe the problem formally. Since the problem is NP-hard, a general variable neighborhood search (GVNS) heuristic is proposed to solve it. Initial solution for the GVNS algorithm is obtained by using a constructive heuristic that is widely used in the literature for the problem. The proposed algorithm is tested on 120 benchmark instances. The results show that 37 out of 120 best known solutions in the literature are improved while 64 instances are solved equally. Next, the GVNS algorithm is applied to single machine scheduling problem with sequence dependent setup times to minimize the total tardiness problem without changing any implementation issues and the parameters of the GVNS algorithm. For this problem, 64 test instances are solved varying from small to large sizes. Among these 64 instances, 35 instances are solved to the optimality, 16 instances' best-known results are improved, and 6 instances are solved equally compared to the best-known results. Hence, it can be concluded that the GVNS algorithm is an effective, efficient and a robust algorithm for minimizing tardiness on a single machine in the presence of setup times.     

Multi-agent based approach for single machine scheduling with sequence-dependent setup times and machine maintenance

Scheduling of single machine in manufacturing systems is especially complex when the order arrivals are dynamic. The complexity of the problem increases by considering the sequence-dependent setup times and machine maintenance in dynamic manufacturing environment. Computational experiments in literature showed that even solving the static single machine scheduling problem without considering regular maintenance activities is NP-hard. Multi-agent systems, a branch of artificial intelligence provide a new alternative way for solving dynamic and complex problems. In this paper a collaborative multi-agent based optimization method is proposed for single machine scheduling problem with sequence-dependent setup times and maintenance constraints. The problem is solved under the condition of both regular and irregular maintenance activities. The solutions of multi-agent based approach are compared with some static single machine scheduling problem sets which are available in the literature. The method is also tested under real-time manufacturing environment where computational time plays a critical role during decision making process.     

A beam search heuristic for scheduling a single machine with release dates and sequence dependent setup times to minimize the makespan

This paper considers the problem of scheduling a set of jobs subject to arbitrary release dates and sequence-dependent setup times on a single machine with the objective of minimizing the maximum completion of all the jobs, or makespan. This problem is often found in manufacturing processes such as painting and metalworking. A new mixed integer linear program (MILP) is firstly proposed. Because the problem is known to be NP-hard, a beam search heuristic is developed. Computational experiments are carried out using a well-known set of instances from the literature. Our results show that the proposed heuristic is effective in finding high quality solutions at low computational cost.     

An efficient memetic algorithm for total weighted tardiness minimization in a single machine with setups

The single machine scheduling problem with sequence-dependent setup times with the objective of minimizing the total weighted tardiness is a challenging problem due to its complexity, and has a huge number of applications in real production environments. In this paper, we propose a memetic algorithm that combines and extends several ideas from the literature, including a crossover operator that respects both the absolute and relative position of the tasks, a replacement strategy that improves the diversity of the population, and an effective but computationally expensive neighborhood structure. We propose a new decomposition of this neighborhood that can be used by a variable neighborhood descent framework, and also some speed-up methods for evaluating the neighbors. In this way we can obtain competitive running times. We conduct an experimental study to analyze the proposed algorithm and prove that it is significantly better than the state-of-the-art in standard benchmarks.     

Minimization of maximum lateness on parallel machines with sequence-dependent setup times and job release dates

In this paper, we consider an identical parallel machine scheduling problem with sequence-dependent setup times and job release dates. An improved iterated greedy heuristic with a sinking temperature is presented to minimize the maximum lateness. To verify the developed heuristic, computational experiments are conducted on a well-known benchmark problem data set. The experimental results show that the proposed heuristic outperforms the basic iterated greedy heuristic and the state-of-art algorithms on the same benchmark problem data set. It is believed that this improved approach will also be helpful for other applications.     

Application of graph search and genetic algorithms for the single machine scheduling problem with sequence-dependent setup times and quadratic penalty function of completion times

In this paper, we consider the single machine scheduling problem with quadratic penalties and sequence-dependent (QPSD) setup times. QPSD is known to be NP-Hard. Only a few exact approaches, and to the best of our knowledge, no approximate approaches, have been reported in the literature so far. This paper discusses exact and approximate approaches for solving the problem, and presents empirical findings. We make use of a graph search algorithm, Memory-Based Depth-First Branch-and-Bound (MDFBB), and present an algorithm, QPSD_MDFBB that can optimally solve QPSD, and advances the state of the art for finding exact solutions. For finding approximate solutions to large problem instances, we make use of the idea of greedy stochastic search, and present a greedy stochastic algorithm, QPSD_GSA that provides moderately good solutions very rapidly even for large problems. The major contribution of the current paper is to apply QPSD_GSA to generate a subset of the starting solutions for a new genetic algorithm, QPSD_GEN, which is shown to provide near-optimal solutions very quickly. Owing to its polynomial running time, QPSD_GEN can be used for much larger instances than QPSD_MDFBB can handle. Experimental results have been provided to demonstrate the performances of these algorithms.     

Integrating non-preemptive open shops scheduling with sequence-dependent setup times using advanced metaheuristics

In this article, we consider non-preemptive open shops scheduling problem (OSSP) where setup times are sequence-dependent (SDST) on each machine to minimize makespan. The contributions of this article are threefold. Firstly, we incorporate a very practical assumption in our problem, SDST, which, according to Allahverdi et al. (2008) [Allahverdi, A., Ng, C. T., Cheung, T. C. E., & Kovalyov, Y. M. (2008). A survey of scheduling problems with setup times or costs. European Journal of Operational Research, 187(3), 985–1032], no paper has ever attempted to integrate into OSSP. Secondly, we propose two new advanced metaheuristics: multi-neighborhood search simulated annealing and hybrid simulated annealing to tackle the problem at hand. Thirdly, for the first time, we adapt two well-known constructive heuristics: longest total processing time and longest total remaining processing from the literature so as to consider the case of SDSTs. We also apply genetic algorithm from the literature of OSSP to embrace the concepts of SDST. Since there is no standard SDST-OSSP benchmark, we make certain adaptations on the Taillard’s benchmark [Taillard, E. (1993). Benchmarks for basic scheduling problems. European Journal of Operational Research, 64, 278–285] to include setup times. An experimental design based on foregoing benchmark is conducted to evaluate the competitiveness and robustness of our proposed algorithm against some effective algorithms in the literature. The obtained results strongly support the high performance of our proposed algorithms with respect to other well-known heuristic and metaheuristic algorithms.     

A hybrid metaheuristic for the prize-collecting single machine scheduling problem with sequence-dependent setup times

This paper investigates a single machine scheduling problem with strong industrial background, named the prize-collecting single machine scheduling problem with sequence-dependent setup times. In this problem, there are n candidate jobs for processing in a single machine, each job has a weight (or profit) and a processing time, and during processing a symmetric sequence-dependent setup time exists between two consecutive jobs. Since there is a maximum available time limitation of the machine, it is generally impossible to complete the processing of all the candidate jobs within this time limitation. The objective is to find a job processing sequence of maximal job weights (or profits) over a subset of all candidate jobs whose makespan does not exceed the given time limitation. This problem can be considered as an application of the orienteering problem (OP) in the field of discrete manufacturing. We formulate this problem as a mixed integer linear programming (MILP) model and propose a hybrid metaheuristic combining the structures of scatter search and variable neighborhood search. Computational results on a large number of randomly generated instances with different structures show that the proposed hybrid metaheuristic outperforms CPLEX and two metaheuristics proposed for the OP.     

Algorithms for job scheduling problems with distinct time windows and general earliness/tardiness penalties

This paper addresses the single machine scheduling problem with distinct time windows and sequence-dependent setup times. The objective is to minimize the total weighted earliness and tardiness. The problem involves determining the job execution sequence and the starting time for each job in the sequence. An implicit enumeration algorithm denoted IE and a general variable neighborhood search algorithm denoted GVNS are proposed to determine the job scheduling. IE is an exact algorithm, whereas GVNS is a heuristic algorithm. In order to define the starting times, an O(n²) idle time insertion algorithm (ITIA) is proposed. IE and GVNS use the ITIA algorithm to determine the starting time for each job. However, the IE algorithm is only valid for instances with sequence-independent setup times, and takes advantage of theoretical results generated for this problem. Computational experiments show that the ITIA algorithm is more efficient than the only other equivalent algorithm found in the literature. The IE algorithm allows the optimal solutions of all instances with up to 15 jobs to be determined within a feasible computational time. For larger instances, GVNS produces better-quality solutions requiring less computational time compared with the other algorithm from the literature.     

A hybridization of simulated annealing and electromagnetic-like mechanism for job shop problems with machine availability and sequence-dependent setup times to minimize total weighted tardiness

In this paper, we explore job shop problems with two recently popular and realistic assumptions, sequence-dependent setup times and machine availability constraints to actualize the problem. The criterion is a minimization of total weighted tardiness. We establish a simple criterion to integrate machine availability constraints and scheduling decisions simultaneously. We propose a hybrid meta-heuristic to tackle the given problem. This meta-heuristic method, called EMSA, is a combination of two meta-heuristics: (1) Electromagnetic-like mechanism (EM); and (2) simulated annealing (SA). The hybridization is done to overcome some existing drawbacks of each of these two algorithms. To evaluate the proposed hybrid meta-heuristic method, we carry out a benchmark by which the proposed EMSA is compared with some existing algorithms as well as simulated annealing and electromagnetic-like mechanism alone in a fixed given computational time. All the related results and analysis obtained through the benchmark illustrate that our proposed EMSA is very effective and supersedes the foregoing algorithms.     

An effective discrete invasive weed optimization algorithm for lot-streaming flowshop scheduling problems

Lot-streaming scheduling problem has been an active area of research due to its important applications in modern industries. This paper deals with the lot-streaming flowshop problem with sequence-dependent setup times with makespan criterion. An effective discrete invasive weed optimization (DIWO) algorithm is presented with new characteristics. A job permutation representation is utilized and an adapted Nawaz–Enscore–Ham heuristic is employed to ensure an initial weed colony with a certain level of quality. A new spatial dispersal model is designed based on the normal distribution and the property of tangent function to enhance global search. A local search procedure based on the insertion neighborhood is employed to perform local exploitation. The presented DIWO is calibrated by means of the design of experiments approach. A comparative evaluation is carried out with several best performing algorithms based on a total of 280 randomly generated instances. The numerical experiments show that the presented DIWO algorithm produces significantly better results than the competing algorithms and it constitutes a new state-of-the-art solution for the lot-streaming flowshop problem with sequence-dependent setup times with makespan criterion.     

Multistart Iterated Tabu Search for Bandwidth Coloring Problem

This paper presents a Multistart Iterated Tabu Search (MITS) algorithm for solving Bandwidth Coloring Problem (BCP) and Bandwidth MultiColoring Problem (BMCP). The proposed MITS algorithm exhibits several distinguishing features, such as integrating an Iterated Tabu Search (ITS) algorithm with a multistart method and a problem specific perturbation operator. Tested on two sets of 66 public benchmark instances widely used in the literature, the MITS algorithm achieves highly competitive results compared with the best performing algorithms, improving the previous best known results for 22 instances while matching the previous best known results for 39 ones. Furthermore, two important features of the proposed algorithm are analyzed.     

A single machine carryover sequence-dependent group scheduling in PCB manufacturing

This paper considers the problem of minimizing the makespan on a single machine with carryover sequence-dependent setup times. A similar problem with multi-machine flow shop usually arises in the assembly of printed circuit boards (PCBs). This research investigates the possibility of processing all components of PCBs using just one machine. By doing so the operational costs of having multi-machines can be reduced, and as a result, finding an optimal solution might be more plausible. The objective is to minimize the maximum completion time of all board groups, commonly known as makespan. The operational constraints are such that all board types within a board group must be completely kitted, as it is traditionally performed by kitting staff, before that board group begins its assembly operation. We introduce the external setup (kitting) time and require that it be performed solely by the machine operator during the run time of the current board group, and thereby completely eliminating the need for kitting staff. The carryover sequence-dependent setup time, namely the internal (machine) setup time, is realized when a new board group is ready for assembly operation and is dependent on all of the previously scheduled board groups and their sequences. To the best of our knowledge, this is the first time the external and internal setup times are integrated in PCB group scheduling research. We develop a branch-and-bound algorithm and a lower-bounding structure. The lower bound consists of two approaches, which enable the algorithm to simultaneously reduce performing unnecessary exploration. In order to test the efficiency of the algorithm, several problem instances with different board groups have been used. The algorithm developed requires a significantly large computation time to optimally solve very large problems. Thus to speak for the efficiency in terms of solving comparable large industry-size problems, we evaluate the deviation of the algorithm from the lower bound which turns out to be very small, with an average of only 6%, in all of the problem instances considered.