Microstructure and mechanical properties of SiC<Subscript>P</Subscript>/SiC and SiC<Subscript>W</Subscript>/SiC composites by CVI

37.2 vol.% SiC_P/SiC and 25.0 vol.% SiC_W/SiC composites were prepared by chemical vapor infiltration (CVI) process through depositing SiC matrix in the porous particulate and whisker preforms, respectively. The particulate (or whisker) preforms has two types of pores; one is small pores of several micrometers at inter-particulates (or whiskers) and the other one is large pores of hundreds micrometers at inter-agglomerates. The microstructure and mechanical properties of 37.2 vol.% SiC_P/SiC and 25.0 vol.% SiC_W/SiC composites were studied. 37.2 vol.% SiC_P/SiC (or 25.0 vol.% SiC_W/SiC) consisted of the particulate (or whisker) reinforced SiC agglomerates, SiC matrix phase located inter-agglomerates and two types of pores located inter-particulates (or whiskers) and inter-agglomerates. The density, fracture toughness evaluated by SENB method, and flexural strength of 37.2 vol.% SiC_P/SiC and 25.0 vol.% SiC_W/SiC composites were 2.94 and 2.88 g/cm³, 6.18 and 8.34 MPa m^1/2, and 373 and 425 MPa, respectively. The main toughening mechanism was crack deflection and bridging.     

Studies on machinability of Al/Si<Subscript>p</Subscript> + SiC<Subscript>p</Subscript> composite materials

This paper presents the experimental results on the machinability of silicon and silicon carbide particles (SiC_p) reinforced aluminium matrix composites (Al/Si_p + SiC_p) during milling process using a carbide tool. The total volume fraction of the reinforcements is 65 vol%. The milling forces, flank wear of the tool and the machined surface quality of composites with different volume fraction of SiC_p were measured during experiments. The machined surfaces of composites were examined through SEM. The results showed that the flexural strength and Vickers hardness are improved when certain volume fraction of silicon particles are replaced by silicon carbide particles with the same volume fraction and particle size and the effect of SiC_p on machinability is optimal when 9 vol% silicon particles in Al/Si_p was replaced by silicon carbide particles with the same volume fraction and the same particle size. Cracks and pits were found on the machined surfaces of composites due to the intrinsic brittleness of silicon particles.     

Effects of copper addition on the sintering behavior and mechanical properties of powder processed Al/SiC<Subscript><Emphasis Type="Bold">p</Emphasis></Subscript> composites

The effect of copper addition on powder processed Al-10 vol% SiC composites was studied in regards to their sintering responses. Copper was mixed with aluminum powder either as elemental powders or as the coated layer on SiC particles. After sintering at 600°C for 1 h, Al-SiC composites with no copper addition showed little densification. It also demonstrated very low bend strengths of 49 and 60 MPa, indicating poor bonding between the powders in the sintered composite. The addition of 8% copper to the Al/SiC system effectively improved the sintering response, producing over 95% theoretical density, a bend strength of 231 MPa with the copper coated SiC, and a 90% density with over 200 MPa bend strength with the admixed copper.The as-sintered microstructures of the Al–SiC composites clearly revealed particle boundaries and sharp pores, indicating that only a limited neck growth occurred during sintering. In the case of Al–Cu–SiC composites, however, a liquid phase was formed and spread through particle boundaries filling the interfaces or voids between SiC particles and the matrix powders. The coated copper on SiC particles produced a somewhat better filling of the interface or voids, resulting in a little more densification and better sintered strength. Since the solubility of copper in aluminum is less than 2% at the sintering temperature, the alloying of copper in the aluminum matrix was limited. Most of the copper added was dissolved in the liquid phase during the sintering and precipitated as CuAl₂ phase upon cooling.     

Experimental and modeling study of the thermal conductivity of SiC<Subscript>p</Subscript>/Al composites with bimodal size distribution

The thermal conductivity of SiC_p/Al composites with high volume fractions of 46 to 68% has been investigated. The composites were fabricated by pressureless infiltrating liquid aluminum into SiC preforms with monomodal and bimodal size distributions. The density measurement indicates that a small amount of pores is presented for the composites approaching their maximum volume fractions. An analytical model with an explicit expression is proposed for describing the thermal conductive behavior of the composites with multimodal-reinforced mixtures in terms of an effective medium approach taking into account the porosity effect. Predictions of the developed effective medium expression reveal good correspondence with the experimental results, and explore how each of the considered factors (i.e., particle size ratio, volume fraction ratio, and porosity) can have a significant effect on the thermal conductivity of the composites with bimodal mixtures.     

Complex permittivity and electromagnetic interference shielding properties of Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript>/polyaniline composites

Ti₃SiC₂/insulating polyaniline (Ti₃SiC₂/PANI) composites were prepared by solution blending and subsequently by hot-pressing process. The dielectric permittivity and electromagnetic interference (EMI) shielding effectiveness (SE) of the composites were determined in the frequency range of 8.2–12.4 GHz (X-band). Both real and imaginary permittivities increase with the increasing Ti₃SiC₂ content, and which are attributed to the enhanced displacement current and conduction current. The EMI SE of the composites can be greatly improved by addition of Ti₃SiC₂ filler, which may be ascribed to the increase of electrical conductivity of the composites. It is also found that the reflection of electromagnetic radiation is a dominant mechanism for EMI shielding of the composite. An average EMI SE of 23 dB can be achieved in the X-band range for the composite with 25 wt% Ti₃SiC₂ content, which shows the potential of the Ti₃SiC₂/PANI composites as EMI shielding materials for commercial applications.     

Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript>/TiC composites prepared by PDS

Synthesis of composite materials with improved mechanical properties is considered. Pulse discharge sintering (PDS) technique was utilized for consolidation and synthesis of double phase Ti₃SiC₂/TiC composites from the initial powders TiH₂/SiC/TiC. Scanning electron microscopy with energy-dispersive spectrometry (SEM with EDS) and X-ray diffractometry (XRD) were exploited for the analysis of the microstructure and composition of the sintered specimens. Mechanical tests showed high bending and compression strength and low Vickers hardness of Ti₃SiC₂-rich specimens. The reasons of this behaviour are in the features of the textured microstructure of Ti₃SiC₂ phase.     

Study on the damping behavior of Al/SiC<Subscript>p</Subscript> composite in thermal cycling

A SiC particulate reinforced 1040 commercially pure aluminum was thermally cycled in air between 20 and 300 °C up to 500 cycles. And the damping capacities of the specimens after 50 and 500 cycles were measured against temperature and strain amplitude. Thermal cycling causes the increase in damping, and dislocation damping is the main mechanism. A damping peak was observed in the range of 150–200 °C, which is related to dislocation motion. Thermal cycling leads to the increase in the peak temperature. The activation energy of the internal friction peak was calculated by Arrhenius equation, yielding 1.02 and 1.09 eV for 50 and 500 cycles, respectively. Increase in dislocation during thermal cycling is responsible for the increase in peak temperature and activation energy.     

Behavior of electrical resistance of SiC<Subscript>CVD</Subscript> fiber and development of micro-heater with SiC<Subscript>CVD</Subscript> fiber

Behavior of electrical resistance was examined in room temperature and elevated temperatures up to 1000 °C for two types of SiC_CVD fibers with diameters of 140 and 70 μm, respectively. The results showed that electrical resistance showed a good linear relationship with the length of fibers. Electrical resistance decreased as temperature increased, besides, temperature coefficient of electrical resistance was a minus constant, −5.2 × 10⁻⁴ °C⁻¹ except that in the first heating. In the first heating, electrical resistance and temperature coefficient increased and had a peak in the range of 550–700 °C owing to the burning of the carbon-rich layer on the fiber surface. It suggested that behavior of electrical resistance of the fibers depended mainly on the carbon core and the carbon-rich layer. It was confirmed that SiC_CVD fiber could be used as heating elements for micro-heater and finally a micro-heater using SiC_CVD fiber as heating elements was developed.     

Natural ageing behaviour of cast alumina particle-reinforced 2618 aluminium alloy

The effect of the presence of 10 and 15 vol% alumina particles on the natural ageing behaviour of cast 2618 aluminium alloy was investigated using microhardness measurements and differential scanning calorimetry. It was found that the addition of the alumina particles does not alter the ageing sequence of 2618 AI although certain aspects of the precipitation reactions are changed. In particular, the relative quantities of the various phases were changed by reinforcement addition. Increasing the alumina content decreased the volume fractions of the Guinier-Preston-Bagaryatskii (GPB) I phases. Also, the peak reaction temperature, (T _p), for the GPBII and S phases decreased with increasing volume fraction of alumina.     

SiC<Subscript>f</Subscript>/SiC composites reinforced by randomly oriented chopped fibers prepared by semi-solid mechanical stirring method and hot pressing

SiC short fibers, with an average diameter of 13 μm, length of 300–1,000 μm and chopped from SiC continuous fibers, were surface modified by the semi-solid mechanical stirring method to produce a discrete coating of aluminum particles. Then the starting mixtures, which consist of SiC short composite fibers, aluminum powder less than 50 μm and α-SiC powder of an average diameter of 0.6 μm, were mechanically mixed in ethanol for about 3 h, dried at 80 °C in air, and hot pressed under 30 MPa pressure at 1,650, 1,750 and 1,850 °C with 1 h holding time to prepare SiC_f/SiC composites. Volume fraction of SiC short fibers in the starting powder for SiC_f/SiC composites was about 25 vol.%. The composites were characterized in terms of bulk density, phase composition, and mechanical properties at room temperature. In addition, the distribution of SiC short fibers in the matrix and the cracking pattern in the composites were examined by optical microscope. Fracture surface of the composites were performed by a scanning electron microscope (SEM). The effect of hot-pressing temperature on bulk density and mechanical properties was investigated. The results indicated that SiC short fibers were uniformly and randomly distributed in the matrix, bending strength and bulk density of the composites increased with increasing sintering temperature. The composite, hot-pressed at 1,850 °C, exhibited the maximum bulk density and bending strength at room temperature, about 3.01 g/cm³ and 366 MPa, respectively. SEM analyses showed that there were a few of fiber pullout on the fracture surface of samples sintered at 1,650 °C and 1,750 °C, which was mainly attributed to lower densities. But few of fiber pullout was observed on the fracture surface of sample sintered at 1,850 °C, the combined effects of high temperature and a long sintering time were considered as a source of too severe fiber degradation because of the large amount of oxygen in the fibers.     

Wear and mechanical properties of epoxy/SiO<Subscript>2</Subscript>-TiO<Subscript>2</Subscript> composites

Preparation of epoxy/SiO₂-TiO₂ composites is investigated in this paper. The products are characterized by FT-IR spectroscopy. Results of FT-IR spectroscopy and atom force microscope (AFM) demonstrated that epoxy chains have been covalently bonded to the surface of the SiO₂-TiO₂ particles. The particles sized of SiO₂-TiO₂ are about 20–50 nm, which characterized by AFM. The properties of composites such as impact strength, flexural strength, tensile strength and ring-on-block wear are also investigated. Dry sliding wear tests showed that the SiO₂-TiO₂ particles could improve the wear resistance of the epoxy matrix even though the content of the SiO₂-TiO₂ particles was at a relatively low level (1.95–2.65 wt%). This makes it possible to develop novel type of epoxy-based materials with improved wear resistance for various applications. The worn surface was observed by scanning electron microscopy (SEM), and mechanisms for the improvement are discussed in this paper     

Effect of Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript> addition on microwave absorption property of plasma sprayed Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript>/NASICON coatings

The work attempted to develop a kind of high temperature microwave absorption coating. The Ti₃SiC₂/NASICON composite coatings with different Ti₃SiC₂ concentrations were fabricated by atmospheric plasma spraying. The effect of Ti₃SiC₂ addition on phase, density, microstructure, dielectric property and microwave absorption property of as-sprayed coatings was investigated. Results show that the complex permittivity increases with increasing the content of Ti₃SiC₂ due to the enhanced space charge polarization, decreased porosity and increased conduction loss. When the content of Ti₃SiC₂ increases to 30 wt%, the coating exhibits the optimal microwave absorption property with a bandwidth (below ??5 dB) of 4.01 GHz and lowest reflection loss of ??12.4 dB at 9.63 GHz in 1.4 mm thickness. It indicates that the Ti₃SiC₂/NASICON composite coating can be a potential candidate for microwave absorption.     

Fabrication and properties of SiO<Subscript>2</Subscript>/TiO<Subscript>2</Subscript> composites

Composites in the form of precipitated powders, hybrid xerogels, and SiO₂ core/TiO₂ shell particles have been produced via hydrolysis of precursors (alkoxides and inorganic derivatives of titanium and silicon) and have been characterized by differential thermal analysis, X-ray diffraction, adsorption measurements, and macroelectrophoresis. The results demonstrate that heat treatment of the composites leads to crystallization of the titanium-containing component and, accordingly, reduces their specific surface area. Hydrothermal treatment enables the fabrication of materials in which TiO₂ nanocrystals are evenly distributed over an amorphous SiO₂ matrix.     

Multistage homogenization process of aluminum alloy 2618

Single-, two-, and three-stage homogenization treatments of heat-resistant alloy 2618 were conducted in this study. Results reveal a low melting point Al₂CuMg phase and high melting point Al₂Cu phase in the as-cast aluminum alloy 2618. After single-stage homogenization at 495 °C for 10 h, the Al₂CuMg phase dissolves completely, but the Al₂Cu phase cannot be completely dissolved even once the homogenization time is prolonged to 18 h. After the alloy 2618 are homogenized using two stages: 495 °C for 10 h and 520 °C for 8 h, a portion of the Al₂Cu phase remains in the alloy. The Al₂Cu phase remains undissolved even after prolonged time. After the two-stage homogenization treatment at 495 °C for 10 h and 540 °C for 5 h, the high melting point Al₂Cu phase completely dissolves but overburn occurs. After the alloy 2618 are homogenized using three stages at 495 °C for 10 h, 520 °C for 5 h, and 540 °C for 3 h, the Al₂Cu phase completely dissolves and no overburn is detected. The three-stage homogenization treatment is an effective method for dissolving the high melting point Al₂Cu phase in the alloy 2618 and increasing their overburn temperature and solid solution temperature.     

Crystallographic relations between Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript> and TiC

Ti₃SiC₂ is a so-called not-so-brittle ceramic that combines the merits of both metals and ceramics. However, many previous works demonstrated that its bonding nature and properties were strongly related to TiC. In this paper the crystallographic relations between Ti₃SiC₂ and TiC were established and described based on the transmission electron microscopy investigation on the Ti₃SiC₂/TiC interface in Ti₃SiC₂ based material. At Ti₃SiC₂/TiC interface, the following crystallographic relationships were identified: (111)TiC//(001)Ti₃SiC₂, (002) TiC//(104)Ti₃SiC₂, and [11ˉ0]TiC//[110]Ti₃SiC₂. Based on the above interfacial relations an interfacial structure model was established. The structure of Ti₃SiC₂ could be considered as two-dimensional closed packed layers of Si periodically intercalated into the (111) twin boundary of TiC_0.67 (Ti₃C₂). The intercalation resulted in the transformation from cubic TiC_0.67 to hexagonal Ti₃SiC₂. In the opposite case, de-intercalation of Si from Ti₃SiC₂ caused the transformation from hexagonal Ti₃SiC₂ to cubic TiC_0.67. Understanding the crystallographic relations between Ti₃SiC₂ and TiC is of vital importance in both understanding the properties and optimizing the processing route for preparing pure Ti₃SiC₂. Received: 10 February 2000 / Reviewed and accepted: 17 March 2000     

Statistical analysis of the fracture strengths of aluminum alloy–alumina (Al<Subscript>2</Subscript>O<Subscript>3</Subscript>) particulate composites

The mechanics of composite materials and their “fracture behaviors” are relatively complex phenomena to analyze and establish due to their inconsistent process stability and reliability, combined with production and related processing problems. In this work, an attempt has been made to statistically analyze the tensile behavior of metal matrix composites. Composites of aluminum alloy containing 5–20% volume fraction of Al₂O₃ particles of 15 μm size were prepared by adding alumina particles to a vigorously agitated semi-solid aluminum alloy. Prior to this, alumina particles were subjected to preheating at 800 °C for 5 h. Particles were then added to the aluminum alloy and further heated to 850 °C by using a mixer in a nitrogen medium. A total of 20 tension tests were performed for each volume fraction according to ASTM Standards B557 and using these test data, the initial estimators for an empirical model were obtained. Using this empirical model, the reliability of the composite characteristics in terms of its tensile strength was assessed. Another significant implication of the present study is proving the ability and utility of the Weibull statistical distribution for describing the experimentally measured data on the tensile strength of metal matrix composites, in a more appropriate manner.     

The Degradation Behavior of SiC<Subscript>f</Subscript>/SiO<Subscript>2</Subscript> Composites in High-Temperature Environment

SiC_f/SiO₂ composites had been fabricated efficiently by Sol-Gel method. The oxidation behavior, thermal shock property and ablation behavior of SiC_f/SiO₂ composites was investigated. SiC_f/SiO₂ composites showed higher oxidation resistance in oxidation atmosphere, the flexural strength retention ratio was larger than 90.00%. After 1300 °C thermal shock, the mass retention ratio was 97.00%, and the flexural strength retention ratio was 92.60%, while after 1500 °C thermal shock, the mass retention ratio was 95.37%, and the flexural strength retention ratio was 83.34%. After 15 s ablation, the mass loss rate was 0.049 g/s and recession loss rate was 0.067 mm/s. The SiO₂ matrix was melted in priority and becomes loosen and porous. With the ablation going on, the oxides were washed away by the shearing action of the oxyacetylene flame. The evaporation of SiO₂ took away large amount of heat, which is also beneficial to the protection for SiC_f/SiO₂ composites.     

Dielectric,thermal and mechanical properties of Sr<Subscript>2</Subscript>ZnSi<Subscript>2</Subscript>O<Subscript>7</Subscript> based polymer/ceramic composites

Polymer/Sr₂ZnSi₂O₇ (SZS) ceramic composites suitable for substrate applications have been developed using the polymers polystyrene (PS), high density polyethylene (HDPE) and Di-Glycidyl Ether of Bisphenol A (DGEBA). The dielectric, thermal and mechanical properties of the composites are investigated as a function of various concentrations of the ceramic filler. The obtained values of relative permittivity, dielectric loss tangent, thermal conductivity and coefficient of thermal expansion of the composites are compared with the corresponding theoretical predictions. The relative permittivity of the polymer/ceramic composites increases with filler loading. The dielectric loss tangent also shows the same trend except for DGEBA/SZS composites. The major advantages of the ceramic loading are improvement in thermal conductivity and a decrease in the coefficient of thermal expansion. The tensile strength of the composites decreases with increase in filler content, whereas an improvement is observed in microhardness. The variation of relative permittivity (at 1 MHz) of the composites is also studied as a function of temperature.