原位CuYSi颗粒增强块体镁基非晶合金复合材料的研究

用Mg-4%Si合金、纯Cu、纯Mg、Cu-38%Y合金经普通铜模铸造方法制备了一种原位颗粒增强Mg60Cu30Y10块体非晶合金复合材料。运用XRD以及EDS确定其颗粒为CuYSi相,采用SEM-EDS对颗粒的形貌、大小及成分进行了分析,并对Mg60Cu30Y10块体非晶合金复合材料的硬度及热稳定性进行了研究。结果表明,原位生成的CuYSi颗粒尺寸细小(10μm左右),形状规整并且均匀分布在非晶合金基体上;与Mg60Cu30Y10块体非晶合金相比,CuYSi颗粒的生成使得非晶合金复合材料的硬度增加102.5HV,ΔTx增加6.1K。     

超声诱导Mg65Cu25Y10块体非晶合金的晶化研究

采用普通铜模浇铸法制备出厚度为3mm的Mg65Cu25Y10块体非晶合金试样,并在室温(22℃)、120和160℃下分别对试样采用频率为20kHz的功率超声处理不同时间2、5和10min使其晶化.超声处理后的试样采用XRD分析其晶化程度;在扫描电子显微镜(SEM)下观察到较小弥散分布的晶体相颗粒和较大羽毛状颗粒.EDS...     

Fe43Cr16Mo16C18B5Y2大块非晶合金的晶化行为及力学性能研究

采用铜模吸铸法制备出Fe43Cr16Mo16C18B5Y2块体非晶合金,并用XRD、SEM、DSC、硬度和压痕实验分别研究了该合金的结构、压缩断口形貌、晶化特征、硬度和断裂韧度.由热分析曲线得到玻璃转变温度(Tg)、晶化起始温度(Tx)和晶化峰值温度(Tp),这些特征温度具有明显的动力学效应.用Kissinger方法计算出不同升温速率下该Fe基块体非晶合金的玻璃转变激活能Eg、晶化激活能Ex、激活能Ep,结果表明该合金具有较高的热稳定性.力学实验结果表明,该块体非晶合金的硬度高达1178kg/mm2,断裂韧度为7.614MPa·m1/2,呈典型的脆性断裂,通过压缩断口形貌的观察发现该块体非晶合金的断裂呈现剪切断裂模式.     

Mg-Cu-Zn-Y快速凝固组织的演化及压缩性能研究

采用快速凝固法制备了Mg65+χ(Cu0.66 Y0.34)30-χ Zn5(χ=0、5、10、15)合金样品,并通过X射线衍射(XRD)、扫描电子显微镜(SEM)对制得样品的结构和组织进行了表征.结果表明,χ=0的S-1样品主要由基体相、尺寸较小的块状Mg2Cu相和少量的MgZnY相组成,随着Mg含量的增加,样品中还会出现片状的Mg相及颗粒状的MgZnY相,同时Mg相会有所增加,且其尺寸也增大.通过测试合金的压缩应力应变曲线,发现χ=10的S-3样品具有高的强度和良好的塑性,其最大压缩强度达到1098MPa,断裂时的应变值高达14%.     

具有大过冷液相温度区间的Cu基大块非晶合金的制备和机械性能

利用铜模铸造方法制备了具有大过冷液相温度区间的Cu-Zr-Ti-Ni系高强度Cu基大块非晶合金,对于Cu55Zr55Ti15Ni5合金,最大直径达5mm.过冷液相区温度范围ΔTx达45.48～70.98 K.Cu基玻璃合金棒表现出非常高的机械性能和明显的塑性,对于Cu50Zr25Ti15Ni10、Cu55Zr25Ti15Ni5和Cu54Zr22Ti18Ni6合金,压缩断裂强度分别达2155MPa、2026MPa和1904MPa,维氏硬度分别达674、678和685.加入Co元素扩大了CuZr-Ti-Ni系合金的ΔTx,Cu50Zr22Ti18Ni6Co4合金的ΔTx高达74.5K.     

TiC颗粒增强非晶钛合金基复合材料的热稳定性

用单辊铜轮旋注法制备了TiC颗粒增强Ti45Zr5Cu25Ni20Sn5非晶合金基复合材料.发现在Ti45Zr5Cu25Ni20Sn5非晶合金中加入TiC颗粒可以提高合金的热稳定性.     

合金元素对非晶形成能力及力学性能的影响

采用铜模吸铸法制备了直径为(Φ)4mm的合金Fe55Ni2Cr12Mo10B6C13Y2,Fe55Cu2Cr12Mo10B6C13Y2和Fe55Nb2Cr12Mo10B6C13Y2.通过X射线衍射(XRD),差式扫描量热法(DSC)以及压缩实验研究了Ni,Cu和Nb合金元素对Fe55Ni2Cr12Mo10B6C13Y2, Fe55Cu2Cr12Mo10B6C13Y2和Fe55Nb2Cr12Mo10B6C13Y2合金的非晶形成能力和力学性能的影响.实验结果表明:Fe55Ni2Cr12Mo10B6C13Y2和Fe55Cu2Cr12Mo10B6C13Y2可以形成块体非晶,他们的约化玻璃转化温度Trg为0.57.非晶合金Fe55Ni2Cr12Mo10B6C13Y2和Fe55Cu2Cr12Mo10B6C13Y2具有较高的压缩断裂强度.Fe55Cu2Cr12Mo10B6C13Y2的断裂方式不是沿剪切带断裂,而是断裂成很多碎片.Fe55Ni2Cr12Mo10B6C13Y2断裂时这两种方式共同存在.     

低温弛豫对Mg65Cu25Gd10大块非晶合金热稳定性及力学行为影响

Mg65Cu25Gd10非晶合金的热稳定性关系到其作为结构材料的实用性及发展前景.利用差示扫描量热法(DSC)研究了预先低温弛豫处理后Mg65Cu25Gd10非晶的特征转变温度和晶化激活能,分析了低温弛豫对其热稳定性的影响,通过Kissinger方程计算其晶化激活能、频率因子、反应速率系数进一步说明此非晶的晶化过程.同时,通过比较其力学性能的变化,发现非晶压缩性能受非晶稳定性影响不大,抗压强度下降很小.但其断裂方式及断面微观特征有明显变化.     

块体非晶合金Gd_（36）La_（20）Al_（24）Co_（20）晶化行为的研究

为深入理解非晶合金的晶化行为,有效控制合金的微观结构和性能,本文利用铜模铸造法制备了Gd36La20Al24Co20块体非晶合金,通过X射线衍射和差示扫描量热法对该非晶合金的热稳定性和晶化行为进行了研究.结果表明：Gd36La20Al24Co20块体非晶合金的晶化激活能为282.5 kJ/mol;与轻稀土基非晶合金相比...     

低温弛豫对Mge5 Cu25 Gd10大块非晶合金热稳定性及力学行为影响

Mg65 Cu25 Gd10非晶合金的热稳定性关系到其作为结构材料的实用性及发展前景。利用差示扫描量热法（DSC）研究了预先低温弛豫处理后Mg65 Cu25 Gd10非晶的特征转变温度和晶化激活能，分析了低温弛豫对其热稳定性的影响，通过Kissinger方程计算其晶化激活能、频率因子、反应速率系数进一步说明此非晶的晶化过程。同时，通过比较其力学性能的变化，发现非晶压缩性能受非晶稳定性影响不大，抗压强度下降很小。但其断裂方式及断面微观特征有明显变化。     

Mg65Cu25Y10大块金属玻璃的玻璃转变行为与玻璃形成能力

简要回顾了Mg基大块金属玻璃(BMG)的历史,试图揭示其开发进程中所蕴藏的科学思想,以期能够给今后的研究工作带来某些启示;通过对一些实验结果的分析,探讨了Mg65Cu25Y10 BMG的玻璃转变行为与玻璃形成能力(GFA)之间的内在联系,并最终展示合金大的GFA.     

Formation and thermal stability of Ca–Mg–Zn and Ca–Mg–Zn–Cu bulk metallic glasses

Several Ca–Mg–Zn and Ca–Mg–Zn–Cu bulk metallic glasses were produced by copper mold casting method. The alloy compositions were selected using specific criteria recently identified by the authors. The glass transition temperature, crystallization temperature, temperature interval of the supercooled region, melting temperature as well as heats of crystallization, and melting are reported for these alloys.     

Zr-Al-Ni-Cu块体非晶合金的制备及其耐蚀性能

块体非晶合金的耐蚀性能与合金元素本身的特性及合金成分密切相关.采用铜模吸铸法制备了Zr_(55)Al_(10)Ni_5Cu_(30)块体非晶合金,用X射线衍射(XRD)、差示扫描量热分析法(DSC)和差热分析法(DTA)考察了合金的非晶特性和热力学属性,通过电化学极化试验和盐雾腐蚀试验测试了合金的耐蚀性.结果表明,制备的Zr_(55)Al_(10)Ni_5Cu_(30)合金为完全的非晶相,且具有较大玻璃形成能力和热稳定性;腐蚀电流密度仅为12.6 nA/cm~2,经144 h盐雾试验无质量变化,表明合金具有优异的耐腐蚀性能.     

High specific strength Mg-based bulk metallic glass matrix composite highly ductilized by Ti dispersoid

Mg-based bulk metallic glass matrix composite with hcp-Ti powders was fabricated by casting the mixtures of Mg₆₅Cu₂₅Gd₁₀ molten alloy and pure Ti powders into a copper mold. Ti powder was spherical and less than 150 μm in diameter, and its volume fraction was controlled from 5 to 40%. Thermal stability of the glassy matrix was maintanied even in the coexistence with the Ti powders. However, Ti dispersoid caused a significant improvement on compressive ductility from 0% plastic deformation for the monolithic glass to 41% plastic deformation for the composite with 40 vol.% Ti powders. This is the first success of synthesizing Mg-based alloys with high ultimate strength of 900 MPa level as well as the large plastic deformation of 40%, and suggests a novel guideline to develop Mg-based alloys having high specific strength with high ductility.     

Mechanical and corrosion behaviour of in situ intermetallic phases reinforced Mg-based glass composite

A (Mg₆₅Cu₁₀Ni₁₀Y₁₀Zn₅)₉₁Zr₉ bulk metallic glass matrix composite, reinforced by in situ formed intermetallic phase, has been fabricated. In contrast to the monolithic Mg-based bulk metallic glasses (BMGs), the composite showed much higher fracture strength of 1039?MPa and a significant plastic strain of more than 5%. Moreover, the effect of in situ formed intermetallic phase on the corrosion behaviour of the composite was also studied. The results indicated that the corrosion resistance of the composite was only slightly lower than that of the monolithic Mg-based BMGs, but still much higher than that of the AZ31 magnesium alloy. This finding gives us a new clue to enhance the mechanical properties and corrosion resistance of Mg-based alloy by designing appropriate metallic glass composites.     

Challenges and Solutions for the Additive Manufacturing of Biodegradable Magnesium Implants

Due to their capability of fabricating geometrically complex structures, additive manufacturing (AM) techniques have provided unprecedented opportunities to produce biodegradable metallic implants—especially using Mg alloys, which exhibit appropriate mechanical properties and outstanding biocompatibility. However, many challenges hinder the fabrication of AM-processed biodegradable Mg-based implants, such as the difficulty of Mg powder preparation, powder splash, and crack formation during the AM process. In the present work, the challenges of AM-processed Mg components are analyzed and solutions to these challenges are proposed. A novel Mg-based alloy (Mg–Nd–Zn–Zr alloy, JDBM) powder with a smooth surface and good roundness was first synthesized successfully, and the AM parameters for Mg-based alloys were optimized. Based on the optimized parameters, porous JDBM scaffolds with three different architectures (biomimetic, diamond, and gyroid) were then fabricated by selective laser melting (SLM), and their mechanical properties and degradation behavior were evaluated. Finally, the gyroid scaffolds with the best performance were selected for dicalcium phosphate dihydrate (DCPD) coating treatment, which greatly suppressed the degradation rate and increased the cytocompatibility, indicating a promising prospect for clinical application as bone tissue engineering scaffolds.     

金属玻璃基复合材料的制备及断裂韧性测试

采用铜模吸铸法制备了(Zr0.55Al0.1Ni0.05Cu0.30)100-xTix(x=0、2、4、6、8)板状哑铃型金属玻璃基复合材料试样。用X射线衍射(XRD)、岛津AG-10TA万能材料力学试验机和JSM-6700F场发射扫描电子显微镜(SEM)对试样的组织结构以及断裂韧性进行了测试。结果表明,当x=0、2、4时,试样为非晶-晶体复合材料,当x=6、8时,试样为晶体材料。表明通过调整Ti的含量可以制备出金属玻璃基复合材料。采用三点弯曲法测定了复合材料的断裂韧性,当x=0、2、4时,试样的断裂韧性KIC值分别为10.529、5.142和3.446MPa.m1/2。     

用差示扫描量热法研究Mg65Cu25Gd10块体非晶合金的晶化动力学

通过铜模吸铸法得到Mg65Cu25Gd10块体非晶舍金，用差示扫描量热仪（DSC）研究其晶化动力学和玻璃转变行为，玻璃转变温度Tg，晶化起始温度Tx，晶化峰值温度Tp都与加热速率有关，通过Kissinger方程可以得到表面激活能，发现晶化初始激活能Ex小于峰值激活能Ep，表明形核过程比生长过程容易，讨论了此非晶舍金的玻璃形成能力，根据JMA方程非等温模型研究了晶化动力学，Avrami参数表明在不同温度下的晶化机制是不同的．     

Effects of Pressure on the Solidification Microstructure of Mg_(65)Cu_(25)Y_(10) Alloy

The Mg65Cu25Y10 melts were quenched at a temperature of 973 K under various pressures in the range of 2-5 GPa and ambient pressure. The microstructure of the solidified specimens has been investigated by X-ray diffraction, transmission electron microscope and electron probe microanalysis. Experimental results show that the pressure has a great influence on the solidification microstructure of the Mg65Cu25Y10. At ambient pressure, the solidification products are Mg2(Cu,Y) and a very small amount of Y2O3 inclusion. As the pressure is above 2 GPa, a new Cu2(Y,Mg) phase appears, while Y2O3 is not observed at the pressure of 3, 4 and 5 GPa. When the pressure increases from 2 GPa to 5 GPa, the grain sizes of Mg2(Cu,Y) and Cu2(Y,Mg) decrease from 125, 96 nm to 80, 7 nm, respectively. The mechanisms for the effects of the pressure on the phase evolution and microstructure during solidification process of Mg65Cu25Y10 alloy have been discussed.     

Designing plastic Cu-based bulk metallic glass via minor addition of nickel

A monolithic Cu-based bulk metallic glass (BMG), having plastic strain of more than 26% together with fracture strength of 2471 MPa, was fabricated by copper mold casting. This plastic strain has never seen in monolithic Cu-based BMGs containing more than 50 at.% Cu. The excellent plasticity is attributed to a large amount of free volume induced by minor addition of nickel, resulting in multiple shear bands formation, branching and interaction.