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1.
研究W-25Re(质量分数,%)合金在7.7 GPa下经历不同温度10圈高压扭转变形(HPT)的微观组织和显微硬度。结果表明,在室温下经历10圈HPT变形的试样平均晶粒尺寸达到了极小值(约0.209μm);且在室温和573 K温度下经历10圈HPT变形的试样均获得极高的平均硬度(约HV 1200)。通过观察试样的微观结构,并结合Hall-Patch公式进行分析,发现晶粒细化和晶界强化是HPT形变W-25Re合金硬化的主要因素,并推断出烧结态W-25Re试样在HPT过程中存在脆性相析出。  相似文献   

2.
高压扭转成形产生剧烈的塑性变形,有利于烧结体致密化,不同的工艺参数下材料的变形不同,使得其致密效果也不相同,严重地影响着烧结材料的成形质量和使用性能。本文运用有限元软件对钼粉烧结体高压扭转成形过程进行了分析,研究了成形过程中材料的塑性流动,讨论了温度、摩擦因数、扭转角速度对坯料应变分布情况的影响。结果表明:相对于致密材料,烧结材料高压扭转发生更大的变形;摩擦因数对等效应变、变形均匀性的影响最显著,摩擦因数和扭转角速度的增加促进应变增大,而摩擦因数大于0.8时,其影响减弱;温度在300~450℃对等效应变和变形均匀性的影响不显著。  相似文献   

3.
利用有限元软件ANSYS/LS-DYNA对薄壁零件黏性介质外压缩径过程中模具与筒坯之间摩擦因数对变形的影响进行有限元分析模拟。结果表明:在缩径过程中筒坯料的变形速度方向与作用在表面的黏性介质的运动方向始终保持一致。模具与筒坯的摩擦因数的临界值是0.12,当小于0.12时,摩擦因数对缩径成形过程的影响较小;当大于0.12时,随着摩擦因数的增大,其对缩径成形过程的影响不断加剧。改善模具与筒坯之间的界面润滑条件有助于缩径成形极限的提高。  相似文献   

4.
转速对高压扭转Cu试样的组织与性能的影响   总被引:1,自引:0,他引:1  
通过高压扭转(HPT)技术在不同转速条件下实现了Cu试样的晶粒细化.利用光学显微镜(OM)、透射电镜(TEM)及显微硬度计观察并测试了组织的结构与性能,并基于有限元计算了变形诱导试样的温升,研究了转速对Cu试样的组织细化与性能的影响.结果表明:转速由1/3 r·min-1增大至1 r·min-1,经1圈扭转变形,试样温度由40.8℃升高到54.1℃,变形组织均为100~600 nm的高位错密度位错胞/亚晶组织,显微硬度由初始态的52HV0.05增大至140 HV0.05;经16圈扭转变形,试样温度由50.4℃升高到97.4℃,组织细化到200 nm.慢速扭转变形试样晶内位错密度高,微观组织处于严重变形状态;而快速扭转试样晶内衬度均匀,位错较少,微观组织经历明显的动态回复,显微硬度较慢速扭转变形试样低6%.  相似文献   

5.
陈慧  冯玮  庄武豪 《锻压技术》2023,(10):215-221
针对圆盘件镦粗成形过程中,接触区不同区域在不同变形程度下的摩擦剪切应力变化复杂的情况,研究了适合于圆盘件锻粗成形的摩擦模型,建立了初始径厚比为5的圆盘件镦粗成形有限元模型,分析了不同摩擦模型在不同变形程度下接触区的分布特点以及制动区半径的变化特点,并与计算结果进行了比较,开展了相关工艺实验验证。结果表明:在圆盘件镦粗成形中,随着变形程度的增加,接触区分布随径厚比的变化而变化,采用修正混合摩擦模型预测的制动区半径变化特点与理论值更接近,其预测精度较高。研究结果为圆盘件塑性成形有限元模拟中摩擦边界条件的设置提供了指导。  相似文献   

6.
观察并研究了IF钢高压扭转压缩阶段过程中的硬度及显微组织不均匀分布特征,并利用ANSYS有限元分析软件对实验结果进行模拟仿真验证。结果表明IF钢在高压扭转压缩阶段过程中的应力、应变及硬度分布是不均匀的:心部变形程度较小,硬度比较低;中间区域变形比较均匀,硬度也趋于一致;在边缘区域,形变程度很大,从而硬度比较高;对于限定型高压扭转,由于模具凹槽立壁对试样变形的阻滞作用,变形量较小从而形成形变"死区"。模拟结果与硬度及显微组织分布的实验结果极为吻合,由此说明,正是由于压缩阶段试样各部位不均匀变形导致了显微组织、硬度的不均匀分布。  相似文献   

7.
使用由青铜基体和铌丝组成的复合材料为模型对象,研究高压扭转(HPT)下材料体内的实际变形过程。铌丝的尺寸和其在青铜基体中的排列均具有规则的几何形状,这使我们能够监测和测量样品中铌丝由于高压扭转而导致的位移。将青铜/铌复合材料在室温、6 GPa压力下进行高压扭转,转数N=1/4、1/2、1、2、3和5。结果表明,当转数为1时,整个样品发生360°旋转,没有样品发生滑移。高塑性金属材料在HPT过程中也会发生类似的变形行为。当转数增加超过2时,试样体内的铌丝发生扭曲,形成"旋涡"状多层结构。文中讨论此结构的形成机理。  相似文献   

8.
通过高压扭转工艺制备不同扭转圈数的TA15试样,利用金相观察、X射线衍射分析和显微硬度测试,分析高压扭转工艺对TA15钛合金组织和性能的影响。结果表明,变形后试样显微组织沿径向分布不均匀,随着扭转圈数增加,组织中粗大的初生等轴α相逐渐减少,晶粒细化效果明显,材料在(200)晶面出现择优取向;高压扭转变形后,材料的亚晶尺寸减小,微观应变和位错密度显著增加;变形后试样的显微硬度显著提高,且随着扭转圈数的增加,硬度逐渐增加,扭转圈数大于4圈时,显微硬度值趋于饱和。  相似文献   

9.
对工业烧结纯钼在室温下进行了压力为6 GPa,扭转圈数为1、2和5圈的高压扭转实验,借助纳米压痕测试技术对变形前后试样进行了力学性能表征,通过有限元模拟获得了不同变形程度试样的应力-应变曲线。结果表明:高压扭转对纯钼力学性能具有显著的强化作用,变形前后试样的纳米硬度和屈服强度分别从3.02 GPa和970 MPa升高至7.80 GPa和3370 MPa,分析认为细晶强化和位错强化是强度提升的主要因素。然而,高压扭转变形导致的位错增殖和残余应力升高使材料的弹性模量随应变量的增大而逐步降低。此外,基于有限元模拟所得的应力-应变曲线,建立了高压扭转过程中应力和等效应变之间的关系,讨论了大塑性变形过程中的硬化行为。  相似文献   

10.
对不同高径比的Al-Zn-Mg-Cu-Mn铝合金试样进行了高压扭转大塑性变形,并应用X射线衍射(XRD)与电子背散射衍射(EBSD)分析了合金大塑性变形时的微观组织变化。结果表明:合金在高压扭转大塑性变形后,Mg Zn2相进入到Al基中,初始组织在高压扭转剪切变形下发生拉长并细化。随着合金高径比的降低,其受到的扭转剪切效果不断上升。在高径比等于0.25时,小角度晶界的最大比例为0.522。合金(220)晶面具有最强的衍射峰,(111)晶面衍射峰比初始合金试样的衍射峰值更强。最大极密度值随高径比的降低而减小。  相似文献   

11.
High pressure torsion (HPT) is one of the most important techniques among various methods that create severe plastic deformation in the production of bulk materials with nano/ultrafine grained microstructures. Since the driving force in deforming the workpiece in HPT is surface friction, understanding of the friction effect is critical for successful application of HPT. In this study, the friction effect in HPT was analyzed using the finite element method. The distribution of effective strain on the contact surface of the HPT samples under different friction conditions was investigated. The friction force influenced the effective strain more in the middle and edge regions than in the central region. The condition for the minimum friction factor that could achieve a sticking condition between the surfaces of the dies, and the samples in the middle and edge regions, was investigated. There was a critical friction coefficient in which the effective strain varies sharply with an increasing friction coefficient.  相似文献   

12.
Abstract

This paper describes the effect of friction pressure on the joining phenomena of friction welds between pure titanium (P-Ti) and pure copper (OFC). When the joint was made at a friction pressure of 60 MPa or lower, the OFC side had deformation from the contact of both weld faying surfaces. Then the joint had generated sparkle from the P-Ti side with increased friction time. The peripheral portion of the P-Ti side had large deformation and was intensely upset when the joint had sparkle. On the other hand, the joint did not have sparkle on the P-Ti side when it was made at a friction pressure of 75 MPa or higher. The deformation of the OFC side was large and was intensely upset, although the P-Ti side was hardly deformed. The joining phenomena had dissimilarity because the difference of the yield stress for each material depended on the temperature in the friction process.  相似文献   

13.
大塑性变形制备超细晶复合材料的研究进展   总被引:3,自引:1,他引:2  
介绍了等径角挤压(ECAP)、往复挤压(CEC)、高压扭转(HPT)和累积叠轧(ARB)4种技术的加工原理,系统阐述了大塑性变形(SPD)制备铝基、镁基、铜基超细晶(UFG)复合材料的研究进展,指出SPD技术是细化复合材料基体、均匀弥散增强相从而提高强度、硬度和塑性的有效手段,并展望了其研究范围将由有色金属基复合材料拓宽到铁基、陶瓷基、聚合物基等复合材料。  相似文献   

14.
The continuous extrusion forming process for producing large section copper concave bus bar under different extrusion wheel angular velocities was studied by three-dimensional finite element technology based on software DEFORM-3D. The rigid-viscoplastic constitutive equation was employed in the model. The numerical simulation results show that the deformation body flow velocity in the die orifice increases gradually with the increase of the extrusion wheel angular velocity. But slippage between the rod and extrusion wheel occurs when the extrusion wheel angular velocity is high. The effective stress near the die orifice enhances gradually with increasing extrusion wheel angular velocity. High stress is concentrated in adjacent regions of the flash gap. The effective strain gradient is greater near the abutment than that near the die orifice. The effective strain of the product increases gradually with increasing extrusion wheel angular velocity. In the deformation process, the deformation body temperature increases remarkably due to friction and deformation. So the cooling is necessary in the region of the die and tools.  相似文献   

15.
通过压扭(HPT)工艺累积应变制备块体超细晶材料。以高径比、温度、扭转角速度、挤压速度、摩擦因子为工艺参数,等效应力、等效应变、等效应变速率为质量目标,设计正交实验,对20CrMnTi晶粒细化进行压扭成形有限元模拟。通过灰色关联度计算,得到多目标优化的成形工艺参数组合。物理实验证明,优化后晶粒细化均匀程度得到明显提高。  相似文献   

16.
The deformation characteristics of a friction stir welded thin sheet aluminum alloy joint were analyzed via numerical simulations.The simulated results were compared with the experimental results obtained for the deformation of actual welded joints.The results revealed that the deformation of the joint was described by an asymmetric distribution with a large deformation region occurring mainly in the advancing side.This asymmetric deformation was mainly caused by the direct mechanical force applied by the welding tool to the workpiece.Furthermore,the deformation characteristics of the fixed points on both sides of the weld revealed that the deformation of the retreating side fluctuated significantly during the welding process.That is,the retreating side exhibited less welding stability than the advancing side.The stress distribution of the welded joint showed that a high stress region was formed at the end of the weld.In addition,the final stress distribution of the welded joint resulted mainly from the shear stress in the x-y direction.  相似文献   

17.
A hollow punch-torque method was used to measure friction between tough pitch copper and three different lubricants. The tests indicated that the coefficient μ is not a function of the applied pressure, while the friction factorm is. Both μ andm depend only slightly on the degree of prior deformation. The range of pressure investigated was that encountered in drawing operations and is below that for lubricated sliding surfaces where sublayer plastic flow occurs.  相似文献   

18.
薄板铝合金搅拌摩擦焊接头变形情况分析   总被引:1,自引:1,他引:0       下载免费PDF全文
孙宏宇  周琦  朱军  时孝东  孙智鸣 《焊接学报》2019,40(11):155-160
采用数值模拟的方法对薄板铝合金搅拌摩擦焊接头的变形特征进行分析,并与实际接头的变形情况进行对比.结果表明,薄板铝合金搅拌摩擦焊的接头的变形成非对称形式,大变形区域主要出现在焊缝的前进侧,这种非对称变形主要是由于搅拌头对工件直接施加的机械力造成的.焊缝两侧固定点上的变形特征显示,后退侧在焊接过程中会出现剧烈波动,表明后退侧的稳定性低于前进侧.接头应力分布特征显示高应力区出现在焊缝的结束位置,x-y方向的剪切应力是影响终接头应力分布的主要原因.  相似文献   

19.
采用透射电镜(TEM)、扫描电镜(SEM)、X射线衍射(XRD)仪和显微硬度计研究了高压扭转(HPT)变形Mg-Zn-Y合金的微观组织演变和时效行为。结果表明,在HPT变形前后,合金中的第二相颗粒是W相和Mg24Y5相,且在HPT处理后没有观察到任何新沉淀物的形成,说明HPT变形并未导致合金发生相变。同时,发现HPT变形过程是伴随着形变孪晶的产生和大量位错增殖而进行的,其中形变孪晶在HPT处理过程中被第二相颗粒所细分。与未变形合金相比,HPT变形可以加速时效进程,即在更短的时效时间达到相对高的峰值硬度。对HPT变形7圈的试样进行175 ℃×8 h时效处理后,峰值显微硬度达到约114 HV0.1。经过时效处理后,析出相优先在位错和孪晶界处形核,说明位错和孪晶界充当析出相优先形核位点。  相似文献   

20.
Frictional behaviour in dry metal forming is studied with a developed tribometer using aluminium specimens and a DLC coated tool. The ratio of flattened area by smooth tool surface starts to increase sharply after the occurrence of bulk plastic deformation. As deformation proceeds, the contact pressure and frictional stress on the flattened area decrease by following Coulomb's law, because once flattened surface leaves the tool surface. A friction law with a constant friction coefficient at low pressure and the associated frictional stress at high pressure is proposed and confirmed.  相似文献   

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